CHRYSLER VOYAGER 2005 Service Manual

MODE DOOR ACTUATOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 C135 20DB/GY (ATC) MODE DOOR DRIVER (B)
1 C34 20DB/LB (MTC) COMMON DOOR DRIVER (B)
2 C35 20LB/OR MODE DOOR DRIVER (A)
MULTI-FUNCTION SWITCH - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 W52 22BR/YL FRONT WIPER SWITCH MUX
2 G902 22VT/LB MULTI-FUNCTION SWITCH MUX RETURN
3 L305 20WT/LB TURN SIGNAL SWITCH MUX
4 G194 22VT/LG HIGH BEAM/FRONT WASHER SWITCH MUX
NATURAL VACUUM LEAK DETECTION ASSEMBLY (EXCEPT EXPORT) - LT. GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 Z166 18BK/WT GROUND
2 K107 20VT/WT NVLD SWITCH SIGNAL
3 K106 20VT/LB NVLD SOL CONTROL
OCCUPANT CLASSIFICATION MODULE - BLACK 18 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4 D105 20LG/LB BELT TENSION SENSOR SIGNAL
5 Z104 20BK/LG GROUND
6 R741 20LG/VT PASSENGER BLADDER PRESSURE SENSOR SIGNAL
7 R740 20LG/OR PASSENGER BLADDER PRESSURE SENSOR POWER
8 D25 20WT/VT PCI BUS
9 F201 20PK/OR ORC RUN-START DRIVER
10 - -
11 - -
12 - -
13 - -
14 R986 20LG/BR BELT TENSION SENSOR GROUND
15 R941 20LG/DG PASSENGER BLADDER PRESSURE SENSOR GROUND
16 R86 20LG/LB BELT TENSION SENSOR FEED
17 - -
18 - -
8W - 80 - 102 8W-80 CONNECTOR PIN-OUTSRS

OCCUPANT RESTRAINT CONTROLLER C1 - YELLOW 32 WAY
CAV CIRCUIT FUNCTION
1 R53 20LG/YL DRIVER SEAT BELT TENSIONER LINE 2
2 R55 20LG/DG DRIVER SEAT BELT TENSIONER LINE 1
3 R56 20LB/DG (EXCEPT OCCUPANT
SENSING)PASSENGER SEAT BELT TENSIONER LINE 1
4 R54 20LB/YL (EXCEPT OCCUPANT
SENSING)PASSENGER SEAT BELT TENSIONER LINE 2
5- -
6- -
7 R4 20OR/LB (SIDE AIRBAG/OCCUPANT
SENSING)RIGHT CURTAIN SQUIB 1 LINE 1
8 R2 20WT/LB (SIDE AIRBAG/OCCUPANT
SENSING)RIGHT CURTAIN SQUIB 1 LINE 2
9 R57 20LG/GY DRIVER SEAT BELT SWITCH SENSE
10 R58 20LB/GY (OCCUPANT SENSING) PASSENGER SEAT BELT SWITCH SENSE
11 R59 20LG/TN DRIVER SEAT BELT SWITCH GROUND
12 R60 20LG/TN (OCCUPANT SENSING) PASSENGER SEAT BELT SWITCH GROUND
13 - -
14 - -
15 R13 20LB (SIDE AIRBAG) LEFT SIDE IMPACT SENSOR 1 SIGNAL
16 R16 20BR/LG (SIDE AIRBAG) RIGHT SIDE IMPACT SENSOR 1 GROUND
17 - -
18 - -
19 R15 20DB (EXCEPT RHD LWB/SIDE
AIRBAG)LEFT SIDE IMPACT SENSOR 1 GROUND
19 R15 20LB (RHD LWB/SIDE AIRBAG) LEFT SIDE IMPACT SENSOR 1 GROUND
20 R19 20LG/WT (SIDE AIRBAG) LEFT SIDE IMPACT SENSOR 2 GROUND
21 R20 20WT/LG (SIDE AIRBAG) RIGHT SIDE IMPACT SENSOR 2 GROUND
22 R17 20LG (SIDE AIRBAG) LEFT SIDE IMPACT SENSOR 2 SIGNAL
23 R18 20LB (SIDE AIRBAG) RIGHT SIDE IMPACT SENSOR 2 SIGNAL
24 R14 20TN/LG (SIDE AIRBAG) RIGHT SIDE IMPACT SENSOR 1 SIGNAL
25 R1 20LB/WT (SIDE AIRBAG) LEFT CURTAIN SQUIB 1 LINE 2
26 R3 20LB/OR (SIDE AIRBAG) LEFT CURTAIN SQUIB 1 LINE 1
27 R4 20OR/LB (SIDE AIRBAG/EXCEPT
OCCUPANT SENSING)RIGHT CURTAIN SQUIB 1 LINE 1
28 R2 20WT/LB (SIDE AIRBAG/EXCEPT
OCCUPANT SENSING)RIGHT CURTAIN SQUIB 1 LINE 2
29 - -
30 - -
31 R56 20LB/DG (OCCUPANT SENSING) PASSENGER SEAT BELT TENSIONER LINE 1
32 R54 20LB/YL (OCCUPANT SENSING) PASSENGER SEAT BELT TENSIONER LINE 2
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 103

OCCUPANT RESTRAINT CONTROLLER C2 - YELLOW 32 WAY
CAV CIRCUIT FUNCTION
1 R43 20LG/BR DRIVER SQUIB 1 LINE 2
2 R45 20LG/OR DRIVER SQUIB 1 LINE 1
3 R63 20LG/WT DRIVER SQUIB 2 LINE 1
4 R61 20LG/VT (EXCEPT EXPORT) DRIVER SQUIB 2 LINE 2
4 R61 20LB/VT (EXPORT) DRIVER SQUIB 2 LINE 1
5 R9 20LB/YL (LHD) DRIVER KNEE BLOCKER SQUIB LINE 1
6 R11 20LB/DB (LHD) DRIVER KNEE BLOCKER SQUIB LINE 2
7- -
8- -
9 G104 20VT/GY (OCCUPANT SENSING) PASSENGER AIRBAG ON/OFF INDICATOR LAMP
GROUND
10 R22 20WT/LB (SIDE AIRBAG) RIGHT SIDE IMPACT SENSOR 3 SIGNAL
11 - -
12 R82 20WT/LB RIGHT FRONT IMPACT SENSOR GROUND
13 - -
14 R23 20LB/YL (SIDE AIRBAG) LEFT SIDE IMPACT SENSOR 3 GROUND
15 D25 20WT/VT PCI BUS
16 F201 20PK/OR ORC RUN-START DRIVER
17 - -
18 - -
19 R24 20YL/LB (SIDE AIRBAG) RIGHT SIDE IMPACT SENSOR 3 GROUND
20 R81 20LB/WT LEFT FRONT IMPACT SENSOR GROUND
21 - -
22 Z12 18BK/OR GROUND
23 - -
24 F100 20PK/VT ORC RUN ONLY DRIVER
25 R79 20LB/VT LEFT FRONT IMPACT SENSOR SIGNAL
26 R80 20VT/LB RIGHT FRONT IMPACT SENSOR SIGNAL
27 - -
28 R21 20LB/WT (SIDE AIRBAG) LEFT SIDE IMPACT SENSOR 3 SIGNAL
29 R42 20LB/BR PASSENGER SQUIB 1 LINE 2
30 R44 20LB/OR PASSENGER SQUIB 1 LINE 1
31 R64 20LB/WT PASSENGER SQUIB 2 LINE 1
32 R62 20LB/VT PASSENGER SQUIB 2 LINE 2
OUTPUT SPEED SENSOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 T13 18DG/VT SPEED SENSOR GROUND
2 T14 18DG/BR OUTPUT SPEED SENSOR SIGNAL
8W - 80 - 104 8W-80 CONNECTOR PIN-OUTSRS

OVERHEAD CONSOLE (EXCEPT BASE) - BLACK 12 WAY
CAV CIRCUIT FUNCTION
1 G23 22VT/DB SLIDING DOORS OVERHEAD SWITCH MUX
2 G25 22VT/TN LIFTGATE SWITCH MUX
3 D25 20WT/VT PCI BUS
4 Z113 20BK/DB GROUND
5 A114 20GY/RD FUSED B(+) (I.O.D.)
6 F503 20WT/PK FUSED IGNITION SWITCH OUTPUT (RUN)
7 Z13 20BK/WT GROUND
8 E15 20OR/DB ASH/RECEIVER LAMP FEED
9- -
10 - -
11 L24 20BK/GY (EXCEPT EXPORT/PRE-
MIUM/LUXURY)AUTOMATIC HEADLAMP SWITCH SENSOR
12 L1 20BK/WT (PREMIUM/LUXURY) BACK-UP LAMP FEED
OXYGEN SENSOR 1/1 UPSTREAM (GAS)-4WAY
CAV CIRCUIT FUNCTION
1 Z42 18BK/LG GROUND
2 K99 18BR/LG O2 1/1 HEATER CONTROL
3 K902 18BR/DG O2 RETURN (UP)
4 K41 18DB/LB O2 1/1 SIGNAL
OXYGEN SENSOR 1/2 DOWNSTREAM (GAS)-4WAY
CAV CIRCUIT FUNCTION
1 Z43 18BK/DB GROUND
2 K299 18BR/WT O2 1/2 HEATER CONTROL
3 K904 18DB/DG (2.4L) O2 RETURN (DOWN)
3 K904 18BR/DG (3.3L/3.8L) O2 RETURN (DOWN)
4 K141 18DB/YL O2 1/2 SIGNAL
PARK ASSIST DISPLAY-3WAY
CAV CIRCUIT FUNCTION
1 X777 20DG/GY PARK ASSIST DISPLAY SUPPLY
2 Z171 20GY/BK GROUND
3 D777 20WT/GY PARK ASSIST DISPLAY SIGNAL
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 105

PARK ASSIST MODULE - 18 WAY
CAV CIRCUIT FUNCTION
1 X700 20GY/OR PARK ASSIST SENSOR SUPPLY
2 D703 20WT/OR PARK ASSIST SENSOR NO. 3 SIGNAL
3 D704 20WT/DB PARK ASSIST SENSOR NO. 4 SIGNAL
4 X777 20DG/GY PARK ASSIST DISPLAY SUPPLY
5 D777 20WT/GY PARK ASSIST DISPLAY SIGNAL
6 Z171 20GY/BK GROUND
7- -
8- -
9- -
10 F20 20PK/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
11 Z177 20DG/BK GROUND
12 D25 20WT/VT PCI BUS
13 - -
14 - -
15 - -
16 D700 20WT/GY PARK ASSIST SENSOR NO. 1 SIGNAL
17 D701 20WT/LB PARK ASSIST SENSOR NO. 2 SIGNAL
18 X750 20GY/LB PARK ASSIST SENSOR GROUND
PARK ASSIST SENSOR NO.1-3WAY
CAV CIRCUIT FUNCTION
1 D700 20WT/GY PARK ASSIST SENSOR NO. 1 SIGNAL
2 X750 20GY/LB PARK ASSIST SENSOR GROUND
3 X700 20GY/OR PARK ASSIST SENSOR SUPPLY
PARK ASSIST SENSOR NO.2-3WAY
CAV CIRCUIT FUNCTION
1 D701 20WT/LB PARK ASSIST SENSOR NO. 2 SIGNAL
2 X750 20GY/LB PARK ASSIST SENSOR GROUND
3 X700 20GY/OR PARK ASSIST SENSOR SUPPLY
8W - 80 - 106 8W-80 CONNECTOR PIN-OUTSRS

PARK ASSIST SENSOR NO.3-3WAY
CAV CIRCUIT FUNCTION
1 D703 20WT/BK PARK ASSIST SENSOR NO. 3 SIGNAL
2 X750 20GY/LB PARK ASSIST SENSOR GROUND
3 X700 20GY/OR PARK ASSIST SENSOR SUPPLY
PARK ASSIST SENSOR NO.4-3WAY
CAV CIRCUIT FUNCTION
1 D704 20WT/DB PARK ASSIST SENSOR NO. 4 SIGNAL
2 X750 20GY/LB PARK ASSIST SENSOR GROUND
3 X700 20GY/OR PARK ASSIST SENSOR SUPPLY
PASSENGER AIRBAG - YELLOW 4 WAY
CAV CIRCUIT FUNCTION
1 R42 20LB/BR PASSENGER SQUIB 1 LINE 2
2 R44 20LB/OR PASSENGER SQUIB 1 LINE 1
3 R62 20LB/VT PASSENGER SQUIB 2 LINE 2
4 R64 20LB/WT PASSENGER SQUIB 2 LINE 1
PASSENGER AIRBAG ON/OFF INDICATOR LAMP - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 F201 20PK/OR ORC RUN-START DRIVER
2 G104 20VT/GY PASSENGER AIRBAG ON/OFF INDICATOR LAMP
GROUND
PASSENGER BLEND DOOR ACTUATOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 C133 20DB/WT (ATC) PASSENGER BLEND DOOR DRIVER (B)
1 C34 20DB/LB (LHD MTC) COMMON DOOR DRIVER (B)
1 C33 20LB/BR (RHD MTC) PASSENGER BLEND DOOR DRIVER (A)
2 C33 20LB/BR (ATC/LHD MTC) PASSENGER BLEND DOOR DRIVER (A)
2 C34 20DB/LB (RHD MTC) COMMON DOOR DRIVER (B)
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 107

PASSENGER DOOR COURTESY LAMP (LUXURY/EXPORT) - GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 Z322 20BK/BR (LHD) GROUND
1 Z321 20BK/BR (RHD) GROUND
2- -
3 M21 14YL/BR (EXCEPT EXPORT) COURTESY LAMPS DRIVER
3 M21 20YL/BR (EXPORT) COURTESY LAMPS DRIVER
PASSENGER DOOR LOCK SWITCH - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1- -
2 G160 20VT/LG (LHD) RIGHT DOOR LOCK SWITCH MUX
2 G161 20VT/DG (RHD) LEFT DOOR LOCK SWITCH MUX
3 Z460 20BK/LG (LHD) GROUND
3 Z461 20BK/DG (RHD) GROUND
PASSENGER FOLDING MIRROR RELAY (EXPORT) - BLUE 9 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4 A108 20LG/RD FUSED B(+)
5 P164 18LG/DB PASSENGER FOLDING MIRROR RELAY INPUT
6 P162 18LG/DG PASSENGER FOLDING MIRROR RELAY CONTROL
7- -
8 P160 18TN/LG PASSENGER FOLDING MIRROR RELAY OUTPUT
9- -
PASSENGER HEATED SEAT BACK - LT. GREEN 2 WAY
CAV CIRCUIT FUNCTION
A S1 16DB (EXCEPT EXPORT) SEAT HEATER B(+) DRIVER
A S1 18WT (EXPORT) SEAT HEATER B(+) DRIVER
B Z848 16BK/OR (EXCEPT EXPORT) GROUND
B S2 18GY (EXPORT) SEAT HEATER GROUND
8W - 80 - 108 8W-80 CONNECTOR PIN-OUTSRS

PASSENGER HEATED SEAT CUSHION - BLACK 4 WAY
CAV CIRCUIT FUNCTION
A S1 16DB (EXCEPT EXPORT) SEAT HEATER B(+) DRIVER
A P88 16LG/LB (EXPORT) SEAT HEATER B(+) DRIVER
B S2 20DG (EXCEPT EXPORT) SEAT HEATER GROUND
B Z848 18BK/OR (EXPORT) GROUND
C Z848 20BK/OR (EXCEPT EXPORT) GROUND
C P89 20LG/BR (EXPORT) SEAT SENSOR 5 VOLT SUPPLY
D Z848 16BK/OR (EXCEPT EXPORT) GROUND
D P87 16LG/OR (EXPORT) SEAT TEMP SENSOR INPUT
PASSENGER HEATED SEAT MODULE (EXCEPT EXPORT) - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3 P8 20LG/DG PASSENGER HEATED SEAT SWITCH MUX
4 Z848 16BK/OR GROUND
5 A210 14OR/RD (EXCEPT POWER
SEAT)FUSED (+)
5 A210 16OR/RD (POWER SEAT) FUSED B(+)
6 S2 20DG SEAT HEATER GROUND
7 S1 16DB SEAT HEATER B(+) DRIVER
8 F503 20WT/PK FUSED IGNITION SWITCH OUTPUT (RUN)
PASSENGER HEATED SEAT MODULE C1 (EXPORT) - GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 Z848 18BK/OR GROUND
2 P8 20LG/WT PASSENGER HEATED SEAT SWITCH MUX
3 F503 20WT/PK FUSED IGNITION SWITCH OUTPUT (RUN)
4 A210 14OR/RD FUSED (B+)
PASSENGER HEATED SEAT MODULE C2 (EXPORT) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 S1 18WT SEAT BACK HEATER B(+) DRIVER
2 S2 18GY SEAT BACK HEATER GROUND
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 109

PASSENGER HEATED SEAT MODULE C3 (EXPORT) - GREEN 4 WAY
CAV CIRCUIT FUNCTION
1 P87 16LG/OR SEAT TEMP SENSOR INPUT
2 P89 20LG/BR SEAT SENSOR 5 VOLT SUPPLY
3 Z848 18BK/OR GROUND
4 P88 16LG/LB SEAT CUSHION HEATER B(+) DRIVER
PASSENGER POWER SEAT FRONT RISER MOTOR - RED 2 WAY
CAV CIRCUIT FUNCTION
1 P18 14LG/OR PASSENGER FRONT UP SWITCH SENSE
2 P20 14LG/LB PASSENGER FRONT DOWN SWITCH SENSE
PASSENGER POWER SEAT HORIZONTAL MOTOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 P14 14LG/OR PASSENGER HORIZONTAL FORWARD SWITCH SENSE
2 P16 14LG/WT PASSENGER HORIZONTAL REARWARD SWITCH
SENSE
PASSENGER POWER SEAT REAR RISER MOTOR - RED 2 WAY
CAV CIRCUIT FUNCTION
1 P10 14LG/TN PASSENGER REAR UP SWITCH SENSE
2 P12 14LG/YL PASSENGER REAR DOWN SWITCH SENSE
8W - 80 - 110 8W-80 CONNECTOR PIN-OUTSRS

PASSENGER POWER SEAT RECLINER MOTOR - GREEN 2 WAY
CAV CIRCUIT FUNCTION
1 P44 14LG/VT PASSENGER RECLINER UP SWITCH SENSE
2 P42 14LG/GY PASSENGER RECLINER DOWN SWITCH SENSE
PASSENGER POWER SEAT SWITCH - GREEN 10 WAY
CAV CIRCUIT FUNCTION
1 Z848 14BK/OR GROUND
2 P44 14LG/VT PASSENGER RECLINER UP SWITCH SENSE
3 P16 14LG/WT PASSENGER HORIZONTAL REARWARD SWITCH
SENSE
4 P42 14LG/GY PASSENGER RECLINER DOWN SWITCH SENSE
5 A210 14OR/RD FUSED B(+)
6 P14 14LG/OR PASSENGER HORIZONTAL FORWARD SWITCH SENSE
7 P20 14LG/LB PASSENGER FRONT DOWN SWITCH SENSE
8 P12 14LG/YL PASSENGER REAR DOWN SWITCH SENSE
9 P10 14LG/TN PASSENGER REAR UP SWITCH SENSE
10 P18 14LG/OR PASSENGER FRONT UP SWITCH SENSE
PASSENGER POWER WINDOW MOTOR - RED 2 WAY
CAV CIRCUIT FUNCTION
1 Q12 14OR/BR PASSENGER WINDOW DRIVER (UP)
2 Q22 14OR/VT PASSENGER WINDOW DRIVER (DOWN)
PASSENGER POWER WINDOW SWITCH - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1 F304 12WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
2 Q26 14OR/GY (EXCEPT MEMORY) MASTER WINDOW SWITCH PASSENGER (DOWN)
2 Q26 12OR/GY (MEMORY) MASTER WINDOW SWITCH PASSENGER (DOWN)
3 Q16 12OR/TN MASTER WINDOW SWITCH RIGHT PASSENGER (UP)
4- -
5 Q22 14OR/VT (RHD) RIGHT FRONT WINDOW DRIVER (DOWN)
6- -
7- -
8 Q12 14OR/BR (RHD) RIGHT FRONT WINDOW DRIVER (UP)
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 111