CHRYSLER VOYAGER 2005 Service Manual

CHRYSLER VOYAGER 2005 Service Manual VOYAGER 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56868/w960_56868-0.png CHRYSLER VOYAGER 2005 Service Manual
Trending: bolt pattern, auxiliary battery, sensor, inflation pressure, adding oil, oil viscosity, navigation system

Page 1471 of 2339

CHRYSLER VOYAGER 2005  Service Manual (3) Remove coolant recovery bottle (Fig. 10).
(4) Remove fluid level indicator/tube assembly.
Plug opening to prevent debris from entering trans-
axle.
(5) Disconnect transaxle oil cooler lines using

Page 1472 of 2339

CHRYSLER VOYAGER 2005  Service Manual (12) Remove rear mount bracket-to-transaxle case
bolts (Fig. 13).
(13) Remove transaxle upper bellhousing-to-block
bolts.
(14) Raise vehicle on hoist.
(15) Remove transaxle oil pan and drain fluid int

Page 1473 of 2339

CHRYSLER VOYAGER 2005  Service Manual (27) Lower engine/transaxle assembly with screw
jack.
(28) Obtain helper and/or transmission jack.
Secure transmission jack to transaxle assembly.
(29) Remove upper mount bracket from transaxle
(Fig.

Page 1474 of 2339

CHRYSLER VOYAGER 2005  Service Manual (6) Remove oil filter (Fig. 18).
(7) Turn manual valve fully clock-wise to get park
rod into position for removal.
(8) Remove valve body-to-case bolts (Fig. 19).
CAUTION: Do not handle the valve body

Page 1475 of 2339

CHRYSLER VOYAGER 2005  Service Manual NOTE: Depending on engine application, some
accumulators will have two springs and others will
have one spring. The springs are color-coded
according to application and year. When disassem-
bling, mar

Page 1476 of 2339

CHRYSLER VOYAGER 2005  Service Manual (14) Measure input shaft end play. Place transaxle
so input shaft is vertical. Set up end play set and
dial indicator as shown in (Fig. 27).Input shaft end
play should be within 0.13-0.64 mm (0.005-0.

Page 1477 of 2339

CHRYSLER VOYAGER 2005  Service Manual (17) Remove oil pump assembly (Fig. 30) (Fig. 31). (18) Remove oil pump gasket (Fig. 32).
CAUTION: If transaxle failure has occurred, the
cooler bypass valve must be replaced. Do not
re-use or attempt

Page 1478 of 2339

CHRYSLER VOYAGER 2005  Service Manual (20) Remove #1 needle bearing (Fig. 34).
(21) Remove input clutch assembly (Fig. 35).(22) Remove #4 thrust plate (Fig. 36).
(23) Remove front sun gear assembly and #4
thrust washer (Fig. 37).
Fig. 34

Page 1479 of 2339

CHRYSLER VOYAGER 2005  Service Manual (24) Remove front carrier/rear annulus assembly
and #6 needle bearing (Fig. 38).
(25) Remove rear sun gear and #7 needle bearing
(Fig. 39).
NOTE: The number 7 needle bearing has three anti-
reversal t

Page 1480 of 2339

CHRYSLER VOYAGER 2005  Service Manual NOTE: The 2/4 Clutch Piston has bonded seals
which are not individually serviceable. Seal replace-
ment requires replacement of the piston assembly.
(27) Remove 2/4 clutch retainer (Fig. 42).
(28) Rem
Trending: drain bolt, roof rack, spare tire, tow, cooling, service interval, radio controls