LUG NUT CHRYSLER VOYAGER 2005 User Guide

CHRYSLER VOYAGER 2005 User Guide VOYAGER 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56868/w960_56868-0.png CHRYSLER VOYAGER 2005 User Guide

Page 120 of 2339

CHRYSLER VOYAGER 2005 User Guide Follow pressure bleeder manufacturers instruc-
tions for use of pressure bleeding equipment.
(1) Install the Adapter Master Cylinder Pressure
Bleed Cap, Special Tool 6921 on the fluid reservoir of
th

Page 134 of 2339

CHRYSLER VOYAGER 2005 User Guide (3) Install the park brake actuator strut (Fig. 30)
on the leading brake shoe. Then install the park
brake actuator lever on the strut (Fig. 30).
(4) Install the automatic adjuster screw on the
leadin

Page 143 of 2339

CHRYSLER VOYAGER 2005 User Guide (4) Remove the disc brake caliper from the disc
brake caliper adapter and hang it out of the way
using wire or a bungee cord. Use care not to overex-
tend the brake hose when doing this.
(5) Remove th

Page 148 of 2339

CHRYSLER VOYAGER 2005 User Guide (5) Remove nut and clamp securing battery to tray,
remove battery.
(6) Thoroughly clean all surfaces of the brake fluid
reservoir and master cylinder. Use only solvent such
as MopartBrake Parts Cleane

Page 149 of 2339

CHRYSLER VOYAGER 2005 User Guide (8) Disconnect primary and secondary brake tubes
from master cylinder housing (Fig. 50). Install seal-
ing plugs in the now open brake tube outlet ports.
CAUTION: Before removing the master cylinder
f

Page 158 of 2339

CHRYSLER VOYAGER 2005 User Guide (6) Remove screw securing engine coolant filler
tube to battery tray.
(7) If the vehicle is equipped with speed control,
disconnect the vacuum hose at the vacuum tank built
into the battery tray.
(8)

Page 170 of 2339

CHRYSLER VOYAGER 2005 User Guide Minimum allowable thickness is the minimum
thickness which the brake rotor machined surface
may be cut to.
CAUTION: Do not machine the rotor if it will cause
the rotor to fall below minimum thickness.

Page 173 of 2339

CHRYSLER VOYAGER 2005 User Guide tightening sequence to the full specified torque of 135
N´m (100 ft. lbs.).
(12) Adjust drum brake shoes. (Refer to 5 -
BRAKES/HYDRAULIC/MECHANICAL/BRAKE
PADS/SHOES - ADJUSTMENTS)
(13) Remove brake p

Page 217 of 2339

CHRYSLER VOYAGER 2005 User Guide (4) Remove the CAB from the HCU (Fig. 24).
ASSEMBLY - ICU
(1) Install the CAB (Fig. 24) on the HCU.
(2) Install the 4 bolts mounting the CAB (Fig. 23)
to the HCU. Tighten the CAB mounting bolts to a
t

Page 228 of 2339

CHRYSLER VOYAGER 2005 User Guide REMOVAL
GENERATOR AND AIR CONDITIONING BELT
(1) Raise vehicle on hoist.
(2) Remove the drive belt shield (Fig. 8).
WARNING: DO NOT ALLOW DRIVE BELT TEN-
SIONER TO SNAP BACK, AS DAMAGE TO TEN-
SIONER A
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