clock CHRYSLER VOYAGER 2005 Repair Manual

CHRYSLER VOYAGER 2005 Repair Manual VOYAGER 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56868/w960_56868-0.png CHRYSLER VOYAGER 2005 Repair Manual

Page 1243 of 2339

CHRYSLER VOYAGER 2005 Repair Manual (16) Inserta6mmAllen wrench into the hexagon
opening located on the top plate of the belt tensioner
pulley (Fig. 121). Rotate the top plateCLOCKWISE
until there is enough slack in timing belt to allow

Page 1244 of 2339

CHRYSLER VOYAGER 2005 Repair Manual (3) Remove crankshaft sprocket using Special
Tools 6793 and insert C-4685-C2 (Fig. 123).
CLEANING
Do Not attempt to clean a timing belt. If contami-
nation from oil, grease, or coolants have occurred,

Page 1245 of 2339

CHRYSLER VOYAGER 2005 Repair Manual (5) Inserta6mmAllen wrench into the hexagon
opening located on the top plate of the belt tensioner
pulley. Rotate the top plateCOUNTERCLOCK-
WISE. The tensioner pulley will move against the
belt and t

Page 1246 of 2339

CHRYSLER VOYAGER 2005 Repair Manual (7) Rotate the crankshaft CLOCKWISE two com-
plete revolutions manually for seating of the belt,
until the crankshaft is repositioned at the TDC posi-
tion. Verify that the camshaft and crankshaft tim

Page 1251 of 2339

CHRYSLER VOYAGER 2005 Repair Manual (6) Turn crankshaft until number 1 cylinder is at
top dead center (TDC). The timing marks on the
chain sprocket should line up with the parting line
on the left side of number one main bearing cap.
(F

Page 1286 of 2339

CHRYSLER VOYAGER 2005 Repair Manual (2) Measure valve stems for wear (Fig. 32). For
valve specifications, (Refer to 9 - ENGINE - SPECI-
FICATIONS).
NOTE: Valve stems are chrome plated and should
not be polished (Fig. 32).
VALVE GUIDES
(

Page 1288 of 2339

CHRYSLER VOYAGER 2005 Repair Manual REMOVAL - CYLINDER HEAD ON
(1) Disconnect negative cable from battery.
(2) Remove spark plug wires and all spark plugs.
(3) Remove cylinder head cover(s). (Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER H

Page 1304 of 2339

CHRYSLER VOYAGER 2005 Repair Manual NOTE: Plastigage is available in a variety of clear-
ance ranges. Use the most appropriate range for
the specifications you are checking.
PLASTIGAGE METHODÐENGINE OUT-OF-VEHICLE
(1) With engine in th

Page 1318 of 2339

CHRYSLER VOYAGER 2005 Repair Manual OIL COOLER & LINES
DESCRIPTION
An engine oil cooler is used on 3.3/3.8L engines
(Heavy Duty Cooling Only) (Fig. 99). The cooler is a
coolant-to-oil type and mounted between the oil filter
and engine b

Page 1332 of 2339

CHRYSLER VOYAGER 2005 Repair Manual INSPECTION
Inspect exhaust manifolds for damage or cracks
and check distortion of the cylinder head mounting
surface and exhaust crossover mounting surface with
a straightedge and thickness gauge (Fig