engine Citroen CX 1981 1.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 2. Lubrication :
- Type of oil
- Capacity
- Difference between min and mox on dipstick TOTAL EP 80
1600 litres (2.8pts)
C.150 litres (0.26pts)
3. Gem control :
- Floor mounted gear lever Gear Pattern
Il. SPECIAL FEATURES
Adjustments :
- lst/ 2nd gear synchro hub endfloot
_ Endfloot of half rinqs between 1st and 2nd qear pinions
- Clearance between beorinq split pin and qearbox cosinq
= Differential bearing pre-loud Adjusting the selector shaft stops : L/35 mln rnclx.
0.05 mm max.
3.05 mnl mox
c.15 mm
- Adjusting the 3rd gear stop I , Smear thread of stop-screw ( I ) with sealing compound.
Engage 3rd qear. with 3rd/ 4th qear slidinq pinion restinq aqainst 3rd qear idlinq pinion
Brinq the stop-screw into contact with selector shaft then screw it in one turn in order to obtain CI clearonce
between the selector shaft and the face of the groove of the slidinq pinion.
Tiqhten locknut ( 2 ).
Proceed as above ( stop-screw a< 3 > and locknut ,< 4 /> )
.2
Adjusting the 3rd gear stop idjustinq the 4th gear stop

Downloaded from www.Manualslib.com manuals search engine MANUAL 4-SPEED GEARBOX
Tightening torques
97 l/2 to 108 112
ti 1,/2 ft.lbl
Drain and filler plug .._.. 3 5 to 4 5 daNm ( 25 1 2 to 32 l/ 2 ft Ib)
Final drive casing assembly nuts ’ dia 8 mm )
2 8 daNm ( 20 : 2 it Ib )
Final drive casing assembly nuts < dia 1Zmrilj .. ......” 5 duNm 36 it lb 1
Bush-nut for gear selector shaft .. ... 1 I to 12 daNrn ( 79 112 to 87 ft Ib )
Bush-nut for dipstick guide .... .... ... ” .. .. ... 3 to 4 daNm ( 21 1 2 to 29 ft Ib i Assembling the gearbox casings :
Sealing Smear the contact faces of the gearbox casings and the rear cover with sealing compound

Downloaded from www.Manualslib.com manuals search engine 4
OPERATION No MA. 330-00 : (.II~J.NC-I< ri\~ic . t///r/ .soc’< ic~l lc~~t1~1.~~.s oj thv Rc,cwjo.v
MANUAL 4-SPEED GEARBOX
Adiustment shims
1.37 - 1.40 - 1.43
- 1.46
1.49
- 1.52
- 1.55 - 1.58
I.61 - F.64 - 1.67 H [II If

Downloaded from www.Manualslib.com manuals search engine GEARBOX
Gear sequence
L 33-1 a
1st gear 2nd gear
3rd gear 4th gear
Reverse gear
I=- 0

Downloaded from www.Manualslib.com manuals search engine TORQUECONVERTERGEARBOX
I. CHARACTERISTICS
Gearbox ratios :
NOTE Speeds are-given for vehicles with 185 HR 14 XVS tyres the roiling circumference under load of which
is 1.970 m.
The gearbox with a safety locking device ( P
position ) for parking
Gearbox ratios
Speedometer drive ratio 5 X 12 Lkbrication :
Type of oil TOTAL (( FLUIDE T )) ,......._._ ,..,.,_......._..,.............._..,_....,.,...._.. .._..._._._...........
Total capcity ( including converter ) .._ ,..,.
5.5 litres ( 9.7 pts ) approx.
Draining . . .._.__........_..................................................................................... 2 to 3 litres ( 3.5 to 5.3 pts ) ( depending
on draining time
Difference between min. and max on dipstick .._..... ..:. 0.15 litres ( 0.26 pts )
VERY IMPORTANT It is ABSOLUTELY ESSENTIAL to use TOTAL (( FLUIDE T ))
Gear control :
Floor mounted gear lever
Gear pattern

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 330.00 : ( l~nmrtvrisfirs SPECIAL FEATURES
Adiustments :
Endflaot of 1st: Rev gear sjnchro hub 0.35 mm max.
Endfloat of half-ring between
1st and 2nd gear pinions 3.05 nlm nlax.
Clearance between beorinq split pin and gearbox casing c.05 mm nlax.
Differential bearing overoll pre-load 0 15mm Adiusting the selector shaft stops ;
Smear thread of stop screw ( 1) with CURTYLON
Engage 2nd qear. with 2nd/3rd gear sliding pinion resiinq against 2nd gear idling pinion.
$ Bring stop-screw into contaci with selector shaft, then screw it in 1 ‘2 a turn. in order to obtain o clearance
of 0.4 io 0.7 mm between the selector fork and the face of the slidinq pinion groove
7
m Tighten locknut ( 2 ! - Adjusting the 3rd gear stop ( cm lx
rorric,d out rrith pnrbov iu situ I
Proceed ~1s above. j stop-screw (< 3 >) and locknut e 4 1) !.

Downloaded from www.Manualslib.com manuals search engine GEARBOX
Longitudinal section
1.37 - 1.40 _ 1.43 - 1.46
1.49 - 1.52 - 1.55 - 1.58

Downloaded from www.Manualslib.com manuals search engine TORQUE CONVERTER GEARBOX
Tightening torques
1 2.b da Nm 1
19.5 to 21.5 da Nm
141 to 155 l/2 ft.lb)
I
- Gearbox casing assembly screws and nuts ( dia 8 mm 1 ? 3 daNm ( 20 1 / 2 ft.Ib )
Final drive casing assembly nuts ( dia ~- 10 mm i
5 daNm ( 36 ft.Ib )
Bush nut for selector shaft
.._.. _..._.. 11 to 13 daNm ( 7” 1 2 to 94ft.Ib)
Suction filter 3 5 to 4 daNm ( 25 l/ 2 to 29 ft.Ib )
.._..,.
- Drain and filler plugs
3 5 to 4 5daNmJ 25 1,‘2to32 1; 2ft.Ib)
- Screw for return union to valve unit
.,... 3 to 3.5 daNm (21 1/2to25 l/2 ft.lb)

Downloaded from www.Manualslib.com manuals search engine TORQUE CONVERTER GEARBOX
( gear sequence )
REVERSE GEAR
1st GEAR 2ud GEAR
3rd GEAR

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 330-00 : (horortc,ristir-s NIIC/ .spc,cinl !c,nturc,s of the gc~~,hos Op. MA. 330-00 11
m
03
GEARBOX LOCKING DEVICE FOR PARKING
f