battery DACIA SOLENZA 2004 Manual PDF

62
AIR CONDITIONING
62 - 15
Filter reservoir
Filter reservoir (1) is attached by means of a
support collar on the right longitudinal girder.
Its function in the AC unit operation is : -filtering the refrigeran t fluid;
-r etaining the humidity from the unit;
-f orming of a buffer stock of refrigerant
fluid.
The particles interception is necessary because
it might block the thermostatic expansion vale
operation or produce compressor mobile parts
wear or gripping. The filter reservoir is not to be repaired.
DISMOUNTIN G
Disconnect the battery.
Drain the AC unit.
Dism ount t he pi pi ng a nd pro t e c t wi t h
protection caps in order to avoid humidity
penetration. Dismount the filter reservoir off the support
collar and release it.
REMOU NT I NG
Perform the dismounting operations in the
reverse order. Fill the AC unit with refrigerant fluid HFC
134a (0,600 Kg) by means of the c harging
station.
Check for refrigerant fluid leaks.
When replacing the filter reservoir, fill in
the circuit with 15 ml of oil PA G S P 10 .
REMARK
The tightening required moment of
the pipes nuts at the filter reservoir is of
1,4 –2 daNm.
The required tightening moment of
the attachmen t screw of the filter
re servoir support is of 0,7 daNm.
1
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62
AIR CONDITIONING
62- 16
Unit piping
TIGHTENING MOMENTS(daNm)
Pipe attachment nut 3/4’’on condenser 1,8-2
Pipe attachment nut 5/8’’on condenser 1-1,4
P ipes attachment screw on compressor 1,2
Pipes attachment nut on evaporator 0,57
The AC unit piping is ensuring the refrigeran t
fluid circulation between the unit components.
When piping is replaced, check the existence
of the protective caps, the l ubrication of the
connections and gaskets with compressor oil.
The unit fillin g and draining valves are placed
on the c ompressor piping a nd they different
diameters, so that they can not be reversed.
COMPRESSOR – EVAPORATOR
LO W PRESSURE PIPE
DISMOUNTIN G
Disconnect the battery.
Drain the AC circ uit by means of the
charging unit.
Dismo unt :
-atta chme nt nu t ( 9) of t he pi pe s
tightening clamp on evaporator ( 8) (located in
DSAF); -attachment screw ( 6) of the pipes
tightening clamp on compressor ( 5);
- attachment screw (7) of pipes clamp.
Release the pipe ( 10) and mount protection
caps at its extremities, at evaporator and
compressor.
R EMOU NT I NG
Perform the dismounting operations in the
reverse order.
Replace the gaskets from pipe’s extremities.
Before m ounting, t he ga skets are to be
lubricated with oil PAG SP 10.
In case pipe ( 10) is replaced, add 10 ml of
oil PA G S P 10, and in case of its breaking,
100 ml.
COMPRESSOR – CONDENSER
HIGH PRESSURE PIPE
DISMOUNTIN G
Disconnect the battery.
Drain th e AC circu it by means of the
charging unit. Dismo unt :
- front grill;
-atta chme nt sc rew (6) of t he hi gh
pressure pipe (4) on compressor (5);
-pipe attachment nut on condenser ( 12);
-pipe att achment clamp ( 11) on
condenser.
7
1
10
9
13
3 4
12 6
5
11 8
2
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62
AIR CONDITIONING
62 - 17
Unit piping
Release the pipe and mount protection caps
at its extremities, at compressor and condenser.
REMOU NT I NG
Perform the dismounting operations in the
reverse order. Replace the gaskets and lubricate them with
oil PA G S P 10.
When a pipe is replaced, add 10 ml of oil
P AG SP 10 and in case of its breaking, 100 ml.
AT T E N T I O N !
Aft e r m ount ing t he AC uni t pi pi ng,
check for refrigerant fluid leaks.
FILTER RESERVOIR –
EVAPORATOR HIGH PRESSURE
PIPE (DSAF)
DISMOUNTIN G
Disconnect the battery.
Drain the AC circuit.
Disconnect the pressure controller connector
(2). Dismou nt :
-attac hm e n t n u t ( 9) of th e p i pe s
tightening clamp on evaporator ( 8);
- attachment nut of the high pressure pipe
(1 ) on filter reservoir;
- attachment screw (7) of pipes clamp.
Release the pipe ( 1) and mount protection
caps at its extremities, at evaporator and
reservoir filter ( 13).
REMOU NT I NG
Perform the dismounting operations in the
reverse order.
Check the condition of the gasket and
lubricate them with oil PAG SP 10.
When re placing a pipe, add 10 ml of oil
P AG SP 10 and in case of its breaking, 100 ml.
The “ 0” rings from the pipe extremities are to
be replaced with new ones.
FILTER RESERVOIR – CONDENSER HIGH PRESSURE PIPE
DISMOUNTIN G
Disconnect the battery.
Drain the AC circuit.
Dismount the attachment nuts of the high-
pressure pipe ( 3) on filter re servoir and con-
denser. Release the pipe and mount protection caps
at pi pe’s e xtremities ( 3), at condenser a nd at
filter reservoir.
7
1
9
13
34 126
5
11 8
2
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72
72 - 1
LATERAL OPENINGS TRIMS
Front door panel
DISMOUNTIN G
Disconnect the battery.
Dismount :
- window regulator crank (A) for glass
lifting , that is mounted by clips attachment on
the window regulator axle ( in case of the
vehicles provided with glass hand-drive lifting);
- attachment screw of the open ing
mechanism from inside (B), consequently the
mechanism. - locking handle (C) attached by screw.
Rotate the speaker grill (D) counter clock-
wise direction and extract it from the front door
panel.
Dismount the four attachmen t screws of the
s peaker on the door pa nel.
Disco n n ect the front door speaker
connector. Dismount the attachment screws (1 ) of the
door panel on the caisson.
D C
1
1
CD 1
2
B
A
Detach from clips the door panel in poi nts
(2) .
R EMOU NT I NG
Perform in the reverse order the dismounting
operations taking i nto account t he following
recommendations: - check the integrity of the deflective
panel and of the continuos layer of Romtix
1502 P sealing materi al on the front door
caisson; - for the mounting of the inside opening
mechanism, the opening control rod will be
placed in the position where the assemble d plate
with electric control is blocked;
- after mounting, check the operation of
the inside opening mechanism and its alignment
with the front door panel; - check t he ope ration of t he front door
speaker.
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74
REAR TABLE
74 - 1
Lateral table
DISMOUNTING
Release t he t able cord from button (3)
that is attached on the hatchback by means
of the screw (2) and the nut (4).
Extract the panel (1).
Release the rear table (1) from t he latera l
s upports channel.
Di sconnect the battery.
Di sconnect the rear speaker connector.
Di smount the attachment screws of the
rear bench on its supports.
Recline the bench backrest.
Dismount:
-scr ew (8) from the maintaining c lip (7 )
attaching the table l ateral support on t he l at-
eral fra me lining; -scr ews (5) from maintaining clips (6)
attachin g the table later al suppor t on the
bench support.
Detach from clips, the table latera l sup-
port ( 9), from rear qua rter panel tri m. Di
smount the speaker from the table lat-
eral support.
REMOUNTING
Pe rform the dismounting operations in
the reverse order.
Attent ion !
The speaker is to be mounted with the
connector towards vehicle’s front part.
Check the operation of the rear speaker.
1 9
8
4
3
2
7
6
5
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80
BATTERY - FRONT HEADLIGHTS
80 - 1
CHECKING
It is recommended to check the following: -cr acks or breaches of the ba ttery box (c ase)
- battery upper part cleanness
- plugs condition
It is required to strictly check the following:
-lack of plugs sulfate composite
- proceed, is necessary to their cleaning and then greasing with neutral grease;
- correct wiring plugs tightening at the battery plugs. The existence of an imperfect contact
may generate i ncidents at engine starting or a t battery charging, sparks producing risk being
possible to occur, which may cause the battery explosion;
- check the electrolyte level;
- check that a eration holes of the access plugs are not closed.
For the batteries provided with access plugs, which may be dismounted, proceed as follows:
-r emove the plugs;
- check the electrolyte level in each element;
-i f necessary, refill the level, using only distilled water, till maximum 1.5 cm above the
plates;
-check that a eration holes of the access plugs are not closed
ATTENTION !
N ever fill up with electrolyte, but only with distilled wat er.
PRECAUTIONS
It is important to know that: -the battery contains sulfuric acid which is a dangerous substance
- during battery chargi ng, oxygen a nd hydrogen are produc ed, so c heck t hat aera tion
holes of the access plugs are not closed The mixture of these two gases is forming a detonate gas,
which may lead to the explosion risk. 1. DANGER = ACID
The sulfuric acid solution is a very aggressive, toxic and corrosive product. This is a ttacking
the skin, the clothes and may lead to the corrosion of most of the metals. Also, it is very important, that, when you handle a battery , to consider the following precautions:
- protect the eyes by using protective glasses;
- wear anti-acid gloves and clothes.
Battery
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BATTERY - FRONT HEADLIGHTS
80
80 - 2
ATTENTION !
In case of acid splashes on body, abundantly wash with water all affected parts.
If eyes have been touched, urgently call for a doctor.
1. DANGER = EXPLOSION RISK
During battery charging, connected to a charger-rectifier, oxygen and hydrogen emissions are
occurring. These gases emission is stronger when the battery has reached the complete charge
condition and the produced gas quantity is in direct connection with the charging current.
The oxygen and hydrogen are associating in the free spaces, at the plates surface, forming a
detonate mixture, which is very explosive. The littlest spark is sufficient to generate an explosion,
followed by the battery case brooking and a cid splashing in the proximate environment. The
persons, who are a round, are in da nger t o be hurt by t he e xploded case chips or by the acid,
which may come i n contact with the eyes, hands, or face.
ATTENTION !
Strictly observe the following recommendations:
- before connecting or reconnecting a battery, ensure that all consumers are shouted off.
- during battery charging in a room, using a charger-rectifier, turn it off before connecting or
reconnecting the battery to this one;
- do not place metallic objects on t he ba ttery for not producing a short-c ircuit between i ts
pl ugs ;
- never bring closer to a battery, a n open flame, a welding lamp or another fire source.
THE ELECTRIC EQUIPMENT PROTECTION
In case of an intervention on the vehicle, some measures must be taken, for the electric equip-
ment protection against damages or for avoiding a short-circuit that may lead to vehicle firing.
The battery is to be allwith disconnected by first disconnecting the negative plug and then t he
positive one. Connection is to be done by performing the disconnecting operations in the reverse
order.
Before starter acting, check if the battery is correctly connected (the negative plug connected
to the mass), and if the plugs are clean and well tightened. Never disconnect the battery when the
engine is running, in order not to damage the voltage regulator, the alternator or some components
of the vehicle checking electronic systems. The alternator, voltage regulator disconnecting, and
the interventions at their connections, are to be performed only when the engine is stopped (the
alternator is not turning) and the contact is taken off. In case the battery is connected to a charger-rectifier, for charging (without dismounting the
battery off the vehicle), it is obligatory to disconnect the wiring from the battery plugs.
Battery
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80
BATTERY - FRONT HEADLIGHTS
80 - 3
DISMOUNTING
After identification and elimination of the real cause of the battery discharging, proceed as
follows: Remove the plastic protector from the plus plug of the battery.
Dismount the attachment nut of the mass wiring from the minus plug of the battery.
Dismount the attachment nut of the wiring from the plus plug of the battery.
Dismount the battery attachment clamp screw.
Carefully take off the battery.
R EMOU NT I NG
Perform the dismounting operations in the reverse order. After that, reset the radio by intro-
ducing the radio code (if the vehicle is equipped with radio) and adjust the dashboard clock.
Battery
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BATTERY - FRONT HEADLIGHTS
80
80 - 4
NOTE :
After headlamps dismounting, their adjustment must be performed.
DISMOUNTING
Disconnect the battery (-) plug.
Pull backwards the gasket of the headlamp adjustment cor rection control (1).
Dismount the headlamp adjustment correction control from the headlamp adjustment
device (see replacement of the headlamps mechanic adjustment control).
Disconnect the connector ( 2) of the headlamp bulb.
Disconnect the connector ( 3) of the turning light bulb.
Rotate and remove the holder ( 5) of the parking lamp bulb.
Dismount the front grill.
Dismount the 4 attachment screws TORX 20 (6) of the headlamp-turning lamp assembly .
Carefully remove the headlamp assembly from its place.
REMOU NT I NG
In point (6) placed at headlamp lower part, the closest to the turning bulb, introduce a TORX
20 screw.
Carefully introduce the headlamp assembly in its place, taking care that screw is not falling
down.
Mount this screw, by means of a TORX 20 screwdriver.
M ount the other three screws (6 ).
Mount the front grill.
Position the holder ( 5) in its place a nd rotate it, ensuring its good attachment.
Position the holder ( 4) in its place a nd rotate it, ensuring its good attachment.
Reconnect the turning bulb connector (3)
Reconnect the headlamp bulb connector ( 2).
Mount the headlamp adjustment control at the headlamp adjusting connector (see replacemen t
of the headlamps mechanic adjustment control).
Reconnect the battery (-) plug.
Check the operation of the bulbs of the headlamp-turning lamp assembly .
Headlamp assembly
6
6
6 6
5
4
3
1
2
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80
BATTERY - FRONT HEADLIGHTS
80 - 5
DISMOUNTING
Lift the vehicle by means of an elevator.
Disconnect t he fog proj ector connector from t he ve hicle wiring (pul l the two clips of the
connector). Detach carefully from the 3 clips of points ( B), the fog projector support (A) from the bumper,
using a straight screwdriver.
Dismount the two screws TORX 20 (C). Mark the mounting position of the fog projector on
the support.
Extract the fog projector from its support.
REMOU NT I NG
Position the new fog projector in the support ( A)
Mount the two screws TORX 20, observing the mounting position before dismounting .
Position a nd push forward t he fog projector a ssembly in t he bum per unt il all 3 clips ( B)
ensuring the correct positioning of the fog projector assembly, are attached.
Reconnect the fog projector connector
Lower the vehicle from the elevator.
Check the operation of the fog projectors.
REMARK:
In order to dismount – remount t he left fog projector the dismounting/remounting of
the acoustic warning is necessary to be performed.
REMARK:
After remounting the fog projectors, it is obligatory to pe rform their adjustment, by
means of a screwdriver positioned through the bumper slot, ac ting upon t he adjustment
s crew (D).
A
F og projectors
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