battery DACIA SOLENZA 2004 Service Manual

36
STEERING ASSEMBLY
36 - 14
Steering column
TIGHTENING MOMENTS (d aNm)
Steering wheel attachment screw 4.4
Steering column attachment screw
on driving post 2.1
Connection screw steering column lower
s haft- steering box gear s haft 2.1
DISMOUNTIN G
Disconnect the battery.
Dismount :
- steering wheel cover, clips attached;
- steering wheel attachme nt screw on the
steering column upper shaft, by means of a Torx
wrench (T50);
- steering wheel ( 1) not before ensuring
that that front wheels are straight line disposed
( steering at center point); -half-cases (2) and ( 3) attached t o the
steering column by means of three screws ( 4).
Disconnect the contacts:
- lights, windscreen wiper;
- anti-theft mechanism.
Loosen the screw (5) and dismount the
control under steeri ng wheel ( 6) from the
steering column upper shaft.
Di smount the side attachment screws ( 7)
of the upper part dashboard, by means of a
Torx wrench (T20), “L” shaped.
Dismount the attachment screws (8) of the
upper part dashboard from the l ower part
dashboard. Detach from clips in points ( 9) the upper
part dashboard.
Detach from clips the 3 attachment points
(10) of t he upper pa rt dashboard from the
windscreen lower cross-beam. Sw ing over the upper part dashboard
towards windscreen. For the vehicles equipped with radio:
-d ismount the radio from its support and
disconnect the connectors.
7
97
8
10
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THE M ECHANICAL ELEMENTS CONTROLS
37
37 - 1
Brake pump
DISMOUNTING
Disconnect the battery.
Drain the brake fluid reservoir.
Dismount the brake fluid reservoir off the brake pump (avoiding fluid leakage).
Dismou nt :
- the rigid pipe screws from the brake pump and mark their position;
- the two attachment nuts of the brake pump on the servobrake.
TIGHTENING MOMENTS (daNm)
R igid pipe connection 1.5
Brake pump attachment nut on servobrake 1.7
I. C. P. transducer ( pressure drop indicator ) 1
Purging screw 0.6
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THE M ECHANICAL ELEMENTS CONTROLS
37
37 - 3
MASTER VAC 7 " SERVO MECHANISM
The ” Master-Vac 7" ser vobrake is a brake booster destined to reduce the driver’s effort on
the brake pe dal.
AT T E N T I O N !
The servobrake cannot be repaired.
The only items of the servobrake which are to be replaced are the air filter and the retainer
valve.
DISMOUNTIN G
Disconnect the battery.
Drain the brake fluid reservoir.
Servobra ke
OBSERVATION :
In case one circuit is damaged, the pedal stroke shall be longer, the braking being
done only by the circuit still working.
TIGHTENING MOMENTS (daNm)
Brake pump attachment nut on servobrake 1.7
S ervobrake attachment nut on cowl panel 1.7
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THE M ECHANICAL ELEMENTS CONTROLS
37
37 - 8
Handbrake control lever
TIGHTENING MOMENTS (daNm)
Attachment screws of the handbrake lever on c entral floor 1.2
DISMOUNTIN G
Disconnect the battery.
Release the hand brake control lever ( released position).
Lift the vehicle by means of a two columns elevator;
Detach the rudder bar fork ( 5) from the end rod (3) by unscrewing the lock nut (1) and
remove the ball-ended washer ( 2).
Remove the secondary cables ends from rudder bar seats.
D etach from clips the rod ( 3) from rudder bar (4)
Lower the vehicle from the elevator and inside the vehicle dismount: - seat;
- carpet attachment clips in the rear side area
- inner attachment of the left/right middle pillars coverings.
M ove the front seats backwards and dismount the a ttachment screw (6) of the handbrake
control on the central floor.
3 4521
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THE M ECHANICAL ELEMENTS CONTROLS
37
37 - 10
Handbrake secondary cables
SECONDARY CABLE - REPLACEMENT
DISMOUNTING
Disconnect the battery.
Loosen the rear wheels attachment screws.
Release the ha nd brake control l ever (re-
lease position).
Lift the vehicle by means of a two-column
elevator.
Detach the rudder ba r fork from the end
rod by unscrewing the lock nut (M12 x 1.25)
and remove the ball-ended washer.
Remove the secondary cables ends from
rudder bar seats.
Dismount the two rear wheels.
Dismount the brake drums ( see chapter 33
– Rear axles e leme nts ). Remove the secondary cables stops from
the central floor. Dismount the sheathe stops from the brake
plates. Remove the secondary cables.
REMOU NT I NG
Grease the cable with UM 185 Li 2M
grease
Perform the dismounting operations in the
reverse order.
Adjust the drum clearance ( see chapter 33-
Rear axles elements ”).
Adjust the handbrake control lever stroke.
SPECIAL TOOLS
Ro 441 Wheel drum cover tongs
Fr.600 Hub extractor
TIGHTENING MOMENTS (d aNm)
Wheel attachment screw 7.5
Steering knuckle nut 16.5
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THE M ECHANICAL ELEMENTS CONTROLS
37
37 - 20
DISMOUNTING
Disconnect :
- battery;
-stop contact connectors.
Dismo unt :
- clutch cable ( 3) from t he pe dal c am
(after it has been released from the clutch control
fork); -servobrake ( see page 37 – 5);
- pedals support attachment nuts ( 1) o n the
cowl panel;
Pedals support
-attachment screw ( 2) of the pe dals
support to the welded support of the driving
post cross-beam;
-clutch pedal ( 4);
-b rake pedal ( 5);
-s top contact ( 6).
Release the pedals support.
R EMOU NT I NG
Perform the dismounting operatio ns in the
reverse order. Adjust the clutch control (see chapter 37
– Clutch control adjustment ).
Check the operation of the stop contact.
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51
51 - 3
MECHA NISMS OF LATERAL OPENINGS
Rear door-opening mechanism with electric control
TIGHTENING MOMENTS (daNm)
Attachment screw of assembled box 1.1
Mechanism bolt 5
Attachment screw of outside
opening mechanism 0.5
DISMOUNTING
Disconnect the battery (for the vehicles
equipped with central locking mechanism).
Dismo unt :
-wi ndo w l i ft i ng c ra nk , b y c l i ps-
detaching it from the crank axle
- attachment screw (2) of the inside opening
mechanism ( 1);
- closing handle ( 13);
- front door panel (see chapter 72);
-r ear door deflective panel. Disconnect the actuator connector.

(8)
Remove the opening control rod of the door
(3 );
Dismount the attachment screws (5) of the
assembled box (4) from the rear door caisson.
Remove the electric control latch ( 6)
through the technological opening from the rear
door caisson. Dismo unt :
- attachment screws (10) of the outside
opening mechanism ( 9) on the door external
panel; - mechanism bolt (12);
-scr ews (8) attaching the actuator ( 7)
to the electric control latch ( 6).
REMOU NT I NG
Perform the dismounting operations in the
reverse order, taking into account the follow-
ing recommendation: - actuator a ttachment on the latch is to
be performed so that its acting stroke is of
minim 18 mm; -for the rear door l atch m ounting, the
connecting fork (11) of the outside ope ning
mechanism will be fixed on the existing ball
joint on the lock; -all springs, rivets and elements that are
in movement are to be lubricated with UM
185 Li2 grease; -for the latch attachment screws to the
electri c control, product Fixamed M28 is to
be used; -rear door deflective panel is to be fixed
on the caisson by means of a sealing material
Ro mtix 1502 P;
- adjustment of the doors closing is to
be performed by means of the mechanism bolt
(12), that i s to be tighten to the require d
moment of 5 daNm.
13 2
1
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51
51 - 5
MECHA NISMS OF LATERAL OPENINGS
Front door electric window regulator
Crank attachment screws and nuts 0.7
DISMOUNTIN G
Disconnect the battery.
Bring the glass at the position P = 85 mm.
Dismo unt :
- front door panel (s ee chapter 72);
- front door deflective panel.
Remove the glass outside wiper.
Di sconnect the windows regulator supply
connector. Dismo unt :
-s crews attaching glass bottom on the
crank glider and then remove the glass (together
with the glass bottom);
REMOU NT I NG
Perform the dismounting operations in the
reverse order, taking into account the following
recommendations: -crank is to be introduced in the caisson
through the technological opening and is to be
attached in the window regulator area on t he
caisson;
-attach the crank at the lower and upper
part;
-introduce the glass, previously mounted
with the glass bottom and attach it to the glider;
- check the crank operation by lifting and
lowering the glass, after having connected the
crank connector and the battery;
-mount the front door deflective and the
door panel, after the sealant materi al layer
integrity has been checked.
TIGHTENING MOMENTS(daNm)
-crank attachment nuts (1) to the lower
and upper part on t he door caisson; - attachment screw ( 2) and nuts (3) of
the crank regulator on the door caisson. 3
1 2
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54
54 - 3
GLASSES
REPLACEMENT HATCHBACKGLASS
Disconnect: - battery
-supply and m ass connectors of the
hatchback defrosting. Remove the glass together with the gas-
ket, by pushing it from the inside of the ve -
hicle. Clean the gasket and place the glass in its
new gasket.
Hatchbac k g lass
WINDSCREEN AND HATCHBACK
GLASS REPLACEMENT
The replacement of these glasses is per-
formed in case t hey are broken, when they
are not according to the required overall di -
mensions or when they have manufacturing
defects (image distortions, cracks, etc). The mounting of the hatchback glass – gas-
ket assembly , is performed in the same way with
the windscreen mounting.
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INSIDE ACCESSORIES
Dashboa rd .......................................................... 57-1
Inside rear view mirror ..................................... 57-8
S un visors ........................................................... 57-9
Central console ................................................. 57-10
Handbrake case ................................................ 57-11
Turning handle .................................................. 57-12
SECU RITY ELEMENTS
Fr ont safety belts ............................................... 59 - 1
Re ar safety belts ............................................... 59 - 2
HEATING
General .............................................................. 61-1
Operating principle ........................................... 61-2
C limate c ontrol unit .......................................... 61-4
Ve n t ilation- climate control air
distributor (RACV) .......................................... 61-5
Heating radiator ................................................ 61-6
C ontrol panel ..................................................... 61-7
C ontrol cable s ................................................... 61-9
Motor fan control resistance............................ 61-10
Diagnose ............................................................. 61-11
AIR CONDITIONING
General ............................................................... 62-1
Draining – filling the refrigerant circuit ......... 62-3
Air conditioning unit operating diagram ........ 62-4
Operating principle ........................................... 62-5
Part icles filter .................................................... 62-7
Cold ai r blowing device (DSAF) ...................... 62-8
Evaporator ........................................................ 62-10
Control panel ..................................................... 62-11
Comp ressor ........................................................ 62-12
C ondenser .......................................................... 62-13
Pressu re controller ............................................ 62-14
F ilter reser voir ................................................... 62-15
Unit piping ......................................................... 62-16
Thermostatic expansion valve ......................... 62-19
C limate c ontrol blower ..................................... 62-20
Blow er control resistance .................................. 62-21
Rec ycling flap motor fan ................................. 62-22
Diagnose ............................................................. 62-23
CARRIAGE BODY SEALING
Ca rriage body se aling ....................................... 64 - 1 OPENINGS SEALING
Opennings sealing ............................................. 65 - 1 GLASSES SEALING
Glasses gaskets .................................................. 66 - 1
Inside wipers ..................................................... 66 - 2
Outside wipers ................................................... 66 - 3
Fr ont door glass channel ................................. 66 - 4
Rear door gla ss run channel ............................ 66 - 5
CARRIAGE BODY INSIDE TRIMS
C arriage body inside trims ............................. 71-1
Upper front pillar trim ..................................... 71-2
Mi ddle pillar trim ............................................. 71-3
Rear quarter panel tr im ................................... 71-4
R oof lining ......................................................... 71-5
Trunk carpet ...................................................... 71-6
Cowl panel noise absor bent ............................. 71-7
Cockpit carpet ................................................... 71-8
LATERAL OPENINGS TRIMS
Fr ont door panel ................................................ 72-1
R ear door panel ................................................. 72-2
REAR TABLE
Lateral table ....................................................... 74-1 FRONT SEATS SLIDES GUIDES
Fr ont seat ........................................................... 75-1
Fr ont seats slides guide s ................................... 75-2
SEATS / R EAR BENCH
R ear bench ......................................................... 76-1
BATTERY - FRONT HEADLIGHTS
Battery ... ............................................................ 80-1
Headlamp assembly .......................................... 80-4
F og projectors ................................................... 80-5
Bulbs ... ................................................................ 80-6
Headlamps adjustment .................................... 80-9
Repl acement of the headlamps mechanic
adjustment control ........................................... 80-1157
Mechanisms and accesoires5
59
61
62
Climatisation6
64
65
66
71
72
74
75
76
80
Echuipment electr ique8
Garnishing and tack room7
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