battery DACIA SOLENZA 2004 Owner's Guide

19
19 - 17
COOLING - EXHAUST - TANKFuel tank
DISMOUNTIN G
Drain the fuel tank ( 4)
Disconnect the battery.
Remove the trunk carpet.
Di smount the tank visiting cover from the
three attachment screws.
Di sconnect the e lectric connector f the fuel
pump assembly a nd detach from clips the
connection from the fuel supply pipe. Take out the spare wheel and release it
together with its support.
Remove the filling cap ( 2) and dismount the
two attachment screws of the upper filling cap.
Lift the vehicle on a two columns elevator.
Dismount the four-attachment screws (6) of
the fuel tank on the carriage body, then maintained
in tilted position, disconnect the rapid coupling
on the anti-overturning valve ( 7).
D etach from clips collar ( 3) of the aerating
pipe on the upper filling cap.
Release the fuel tank together with the aerating
connection. Dismount the thermal screen ( 5) off the three
maintaining clips. Dismount the attachment clip ( 1) of the filling
cap muff on the lower filling cap.
Dism ount t he fue l pum p a sse mbly by
dismounting the attachment nut by means of the
MOT 1397 device.
REMOUNTIN G
Perform the dismounting operatio ns in the
reverse order. The t ightening moment of t he fuel tank
attachment screws on the carriage body is of
2.1 daNm and the tightening moment for fuel
pump assembly attachment nut, is of minimal
7daNm .
REMARK :
Collar (1) is for single use only.
When remounting, use a new click collar
(1 ), for the attachmen t of the lower filling cap
connection on the fuel tank.
REMARK:
At remonting, for each 2 back screws
at t ac he ment fue l tank, ap l y 0.002 kg
FIXAMED M 28, for to realise security
moment.
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19
19 - 18
COOLING - EXHAUST - TANK
VEHICLES WI THOUT VISITING CAP
Fuel tank
TIGHTENING MOMENTS (daNm)
Fuel ta nk attachment screws 2.1
IMPORTANT :
Dur ing thi s operation it is
compulsory:
-not smoking and not approaching
with i ncandescent obj ects in t he working
area, -keep awa y from fue l spray i ng
when disc onn ectin g the fu el
connections, protect the sensitive area of
fuel leak.
Dismount :
- protection shield ( 3);
- filling cap attachment clip (5) on tank;
- fuel pump assembly (6).
REMOU NT I NG
Perform the di smounting opera tions in the
reverse order.
Tighten to the required moment the fuel tank
attachment screws (2.1 daNm); the thread of
the two rear attachmen t screws is to be lubricated
before mounting with Fixamed M28 (necessary
quantity – 2 grams).
Re p lace the single use clip ( 5) with a tightening
clip “CAILLAU” .
12
6
5 4
3
DISMOUNTIN G
Place the vehi c le on a t wo-c ol um n
elevator. Disconnect the battery (-) terminal.
Dismount the fuel tank cap.
Drain the fuel tank through the filling cap,
by means of a draining pneumatic or electric
pump. Dismount the a ttachments screws ( 1) of
the upper filling cap.
Lift the vehicle by means of the elevator.
Di smount the four attachment screws of
the fuel tank. Dismount the attachment clip ( 2) of the
aeration hose ( 4) on filling cap.
Carefully lower the tank and disconnect it:
- wiring connector;
- fuel supply pipe;
- petrol vapors re-aspiration pipe (for
petrol engines); - fuel return pipe (for Diesel engines);
Extract the aera tion hose on top of tank
crossbar and dismount the tank.
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19
19 - 22
COOLING - EXHAUST - TANK
Fuel pump
SPECIAL TOOLS
MOT 1397 Wrench for dismounting the fuel pump assembly nut
TIGHTENING MOMENTS (d aNm)
Fuel pump assembly nut 7
IMPORTANT
During the intervention on the fuel tank or on the
fuel supply circuit, it is absolutely necessary:
-n ot smoking and not bringing near any incan-
d escent parts in the working area;
-gu ard against possible petrol leakage, due to
residual pressure remained on piping, when
dis mounting.
DI SMO UNT I N G
In order to dismount the fuel pump assem bl y it is
not necess ary the tank dismounting, the access being
done t h rough the vehicle trunk.
In order to do that:
-d isconnect the battery;
-d ismount the attachment screws of the fuel
tan k v isiting cover;
-d isconnect the electric connector (B) of the
fuel pump assembly supply;
-d isconnect the rapid coupling (A) of t he fuel
supply pipe. Dismount the fuel pump assembly (2) attachment
nut (1), by means of the MOT 1397 device, after
1
2
p reviously marking on the fuel tank the position of
the arrow existing on the pump cap.
Release the fuel pump assem bl y.
REMOUNTI NG
Mount the fuel pump assem bl y on t he fuel tank
obs ervi ng the marking done when dismounting.
Mount the attachment nut of the fuel pump
assembly. Tighten the nut by means of the MOT 1397
device, so that the arrow from the nut meets the
arro w from the fuel pump assembly (this is ensuring
the minimal necessary tightening for sealing
achi ev ement.
REMARK :
After each dismounting, obligatory
replace the nut and its gasket.
The gasket will have the same color with the
dismounted one.
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FRONT AX LES ELEMENTS
31
31 - 2
TIGHTENING MOMENTS (daNm)
Wheels attachment screws 7.5
Suspension arm shaft nuts 10.5
A ttachment nut of the ball joint screw 6.2
An ti – roll bar bearings screws 4.0
Ball joint attachment screws nuts on the arm 7….7.5
St raps attachment screws 2.7
Suspension arm
REMARK :
T he dismounting-remounting operations are identical for both half axles (specifying
that on the right side one strap is provided and on the left side two straps are provided).

DISMOUNTING
Disconnect the battery.
Loosen the front wheels attachment screws.
Lift the vehicle on an elevator with two columns.
Dismount the two wheels.
Dismount the anti roll bar attachment screws (1) on the suspension arms.
Detach the anti roll bar.
Dismou nt :
- the suspension upper ball joint screw (2) and nut on the steering knuckle;
- the upper attachment strap screw on the right/left wing lining;
- the nuts (3) and the arm a ttachment axles on the power train a nd the strap (straps);
- the arms.
12
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FRONT AX LES ELEMENTS
31
31 - 21
Power train support
TIGHTENING MOMENTS (daNm)
Wheels attachment screws 7.5
Shock absorber lower attachment screws
to the steering knuckle arm 10.5
C onnecting straps upper attachment screws 2.7
Anti-roll connection rod attachment screws
to the steering crossbar support 6.2
Con nection screw of the steering column
lower shaft-steering box gear 2.1
AT T E N T I O N !
Di smounting of the front axles screws
and nuts implies their obligatory
r eplacement and tightening to the required
moments.
DISMOUNTIN G
Disconnect the battery.
Dismount :
- connection screw of the steering column
lower shaft-steering box gear;
-therm al sc reen att achment nut s on
exhaust manifold and remove the thermal screen;
- attachment studs descending pipe –
exhaust manifold. Loosen the front wheels scr ews.
Lift the vehicle by means of a two-column
elevator. Dismount
the engine shield.
Dr ain oil from power-assisted steeri ng
circuit ( see chapter 05). Drain oil from gearbox ( see chapter 05).
Dismo unt :
- front bumper 9 see chapter 55);
- left/right front wheels fairi ng ( see
chapter 56); -connecting straps upper attachments
power train support – carriage body; -uppe r a t t achm ents of the shoc k
absorption connecting straps (connecting
str aps of suspension arms shaft s-carriage
body); -brake calipers off t he for k a nd
suspend the calipers; -connection clip of descending pipe-
e xpansion chamber and remove the
descending pipe.
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36
STEERING ASSEMBLY
36 - 1
St eering connecting rods
SPECIAL TOOLS
DIR. 1306 Device for steering r ack locking up
in regard to steering box casing.
P. F. 476 Device for ball joints depressing
DIR. 505 Wrench for dismounting/remounting
joint body on rack
Wheels screws 7.5
St eering ball joi nt nut 4
Joint body in rack 5 TIGHTENING MOMENTS (daNm)
Disconnect the battery.
Lift the vehicle by means of a two-column elevator.
DISMOUNTIN G
Depress the rod funnel ba ll joint from the steering knuc kle arm by m eans of the PF 476
device.
Dismount the bellows maintaining clip from the steering box casing.
Turn the wheels hard over to the right, so that rack is m oving towards left.
On the left side
Using the DIR 1306 device , lock up the rack in regard to the steering box casing.
In this position, dismount the joint body from the rack.
Remove the left steering rod.
On the right side, proceed in the same way.
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36
STEERING ASSEMBLY
36 - 3
Manual steering box
SPECIAL TOOLS
P. F. 476 Device for ball joints depressing
Wheels screws 7.5
St eering ball joint nut 4
St eering box attachment screws on crossbeam 5
Cardan joint connection screws with
column lower shaft 2.1
TIGHTENING MOMENTS (daNm)
Disconnect the battery.
Loosen the front wheels scr
ews.
Lift the vehicle by means of a two-column elevator.
Dismount the front wheels.
DISMOUNTIN G
In the engine compartment:
Cut the rubber bellows maintaining clip and push it towards cowl panel.
By means of the PF 476 device, depress the ball joints of the steering rods funnel from the
steering knuckle.
Dismo unt :
- connection screw between the cardan joint of the steering column lower shaft and the
steering rack gear shaft;
- steering box attachment screws on the crossbeam.
Detach the steering box assembled with the steering rods.
R EMOU NT I NG
Perform the dismounting operations in the reverse order, observing the required tightening
moments. In case a new steering box is mounted, the parallelism is obligatory to be adjusted, observing
the parallelism adjusting procedure described in chapter 31.
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36
STEERING ASSEMBLY
36 - 8
SPECIAL TOOLS
MOT 453 Flexible piping pliers
P. F. 476 Device for ball joi nt depressing
TIGHTENING MOMENTS (daNm)
Pow er steering box
DA-CA supply pipe attachment screw on power train 0.4
A ttachment screw of steering box high pressure pipe-pump 2.1
Wheels screws 9
St eering ball joint nut 4
St eering box attachment screws on cross-member 5
S crews for pipes clamps attachment on power train 0.77
S crews for clamps attachment on steering box supports 3
Con nection screws of the steering column lower shaft joint 1.4
DISMOUNTIN G
Dismount the battery.
Lift the ve hicle by means of a t wo-column
elevator.
PF 476
Dismo unt :
- engine shield;
- steering rods funnels ball joints by means
of the PF 476 device;
- connection screw between the steering
column lower shaft joint and the steering box gear
shaft, marking the joint position.
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36
STEERING ASSEMBLY
36 - 10
R
EMARK :
It is forbidden to dismount from the power
st eering box the pipes between the rotary
valve and the steering box.
Whe n dismounti ng, the high and low
p ressure pipes are to be positioned with the
connection screws downward oriented, i n
order to avoid contaminants penetration.
R EMOU NT I NG
Mount :
-steering box
-s teering rods ball j oints in t he steeri ng
knuckle arms; - exhaust
-anti-rocking steering rod;
- cardan joint in the position marke d at
dismounting;
-high and low pressure pipes (remove
MOT 453 pliers), ob serving t he re qui re d
tightening moments; -piping attachment collars;
- wheels;
- battery.
Refill the circuit with oil ( full reservoir).
With stopped engine, easy a ct upon the
steering wheel in both directions, so that rack
is performing a complete double stroke.
Repeat the operation with started engine
(oil pump operatin g), then fill up to the MAXI
mark, the oil level in the reservoir.
Check and eventually adjust the
parallelism.
Pow er steering box
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36
STEERING ASSEMBLY
36 - 12
Power steering pump
SPECIAL TOOLS
MOT 453 Flexible piping pliers
DIR 1083-01 Device for PDA pul ley remounting
PS 1094 Bearing extractor
TIGHTENING MOMENTS (daNm)
Screws for D.A. pump attachme nt 5
Screws for D.A. pump pulley attachment 0.8
Place the vehicle on a two-column elevator.
DISMOUNTIN G
Disconnect the battery.
Drain the oil from DA circuit
Loosen the attachment screws ( S
1) of the
tightening clamp. Dism ount t he a dj ust m ent sc re w ( S
2)
allowin g the tightening clamp lowering.
Dismount the accessories belt.
Dismou nt the three pulley attachment screws
to the hub and extract the pulley.
Disconnect from the power steering pump
the supply piping and the high pressure piping. Dism oun t t he po we r st e e ri n g p um p
attachment screws to the support: -f
our screws in case of the DA/CA pump.
-Three screws in case of the DA pump
without CA
R EMOU NT I NG
Perform the dismounting operations in the
reverse order, observing the following:
- the screws tightening sequence, i.e. :
-1-2- 3-4 - i n c a se of t he DA/ CA
pump; -1-2-3 - i n c ase of t he DA pum p
w ithout CA, a s we l l a s the t ighte ni ng
moments. Mount a new accessories belt.
Adjust the belt tension (see the method
described in chapter 07 – Tensioning, belts,
accessories).
Perform t he fi lling of t he DA unit, then
perform the unit purging ( method described
in chapter 05).
S2
S1
S1
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