DACIA SUPERNOVA 2004 User Guide

TOWING
03
Front (right) Rear (left)
03 - 1
NE VE R U SE AS T OW IN G POIN
TS, THE TRANSMISSION AXLES
(PLANETARY SHAFTS)
The towing points, front, or rear, are to be used only for vehicles towing on wheels.
These poi nts cannot be a nyhow used for drawing out the damaged vehicle from a trench
(hole), or for direct or indirect vehicle lifting on a transport platform. ALL TYPES
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LUBRICANTS CONSU MABLES
04
ProductPlace where it is used
OILING (GREASING)
MOLYKOTE ”BR2”
(LOCTITE 8103) Front transmission pinion grooves
Grease Right transmission joint G.I
ELF CARDREXA RNT2 Transmission joint G.E.
Grease
MO LY K OTE 33M Gearbox control protection bellows
Grease
Li C a Pb t ip II c u MoS
2Steering rack, pinion, oil seal ring( steering box)
SEALING
LOCTITE 518 Water pump Support thermostat
Crankshaft half crankcase
Gearbox half crankcase assembling
Thread of the reverse driving contact.
Crankshaft no.1 bearing cap
LOCTITE 5900
(RHODORSEAL 5661) Engine lower crankcase
SOLDERING
LOCTITE 270 Nut of primary shaft
(FRENBLOC) Screw of secondary shaft Speed V fix pinion grooves
Speed V hub grooves
LOCTITE 549
(AUTOFORM) Fly wheel seating surface on the crankshaft CLEANING
LOCTITE METALLREINIGER
(DECAPJOINT) Cylinder head gasket surface cleaning
04 - 1
CONDITI
ONS
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DRAINING - FILLING
05
DRAINING - FILLING
DRAINING: plug (1)FILLING: plug (2)
Special tool s
– wrench MOT 1018
05 - 1
ENGINE
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DRAINING - FILLING
05GEAR BOX
Special tool s – wrench MOT 1018
D RAINING: plug (1) FILLING: plug (2)
05 - 2
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VALUES AND SETTINGS
07DIMENSIONS , WEIGHTS
07 - 1
DIMENSIONS (mm)
Total length (B) 4030
Total width (G) 1640
Total height (H) * em pty 1395
* with lifted hatchback (H1) 1940
Wheel base (A) 2475
Front wheel track width (E) 1410
Rear wheel track width (F) 1345
Ground clearance (K) * loaded 134
Hatchback free height (Q) 925
Turning radius * Between footways 4950
* Between walls 5000WEIGHTS (kg)
Unloaded vehicle weight: * on the front axle 545
* on th e rear axle 405
* total 950
Maxi mum authorized load
* on the front axle 715
* on th e rear axle 670
* total 1385
Authorized payload 425
Load w ith trailer with own brake 815
Load w ith trailer without own brake 450
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VALUES AND SETTINGS
07CAPACITY - QUALITIES
07 - 2
DENOMINATION CHAR ACTERISTICS CAPACITY (liters)
(a pproximate )*
Engine o il DACIA OIL EXTRA SAE 10 W 40; API SJ/CF 2,9*
Gearbox oil SAE 75 W 80 W; API GL 5 3,5
DACIA OIL EXTRAGEAR
Breaking fluid SAE J 1703; DOT 4 0,650
Cooling fluid 50% cooling fluid GLACEOL RX tip D
50% distilled water 6
Refrigerant (AC) HFC – 134 a 0,590 kg
Compressor oil PAG SP 10 sau SP 20 135 cm
3
* To be adjusted at di pstick
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VALUES AND SETTINGS
07DRI VING BELTS TIGHTENING AND ACCESSORIES
Alternator belt
Compressor belt
A - cra nkshaft
B - a lternator
C - compressor
D - tightener
Control point of tension
A lternator belt tension: 263 Hz +/- 10 %
Compressor belt tension: 222 Hz +/- 10 %
07 - 3
SPECIAL TOOLS
MOT 1505 - TENSION CHECKING DEVICE
B
A
A C
D
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VALUES AND SETTINGS
07DISTRIBUTION BELT TENSION
DISTRIBUTION BELT TENSIONING
Cold engine (ambient temperature).
Mount the new belt, the distribution being at setting point (P.M.S.).
Place the tensioning cam and tighten t he distri bution belt by means of t he MOT 1135-01
device.
Block the tensionin g cam.
P lace the reading head of the MOT 1505 device in the measuring area ( at a distance of 5…
10 mm from the belt); Any of the two captors may be used on the understanding that not both of
them are simultaneou sly in front of the belt.
Make the distribution belt vibrating ( the measurement is validated by a ”bip” of the device).
Tighten the belt, by acting upon the tensioning cam, until obtaining a value within the range
210…275 Hz.
Block the tightener and tighten its nut at the required moment of 3 daNm.
Rotate 5 and a half turns the crankshaft.
Unscrew the cam nut.
Tighten again the belt until obtaining a value between 145 and 185 Hz.
Obligatory tighten the tensioning cam nut at 5 daNm.
NOTE
If the value is higher than 275 Hz, the distribution belt is to be replaced with a new one.
07 - 4
NECESSARY SPECIAL TOOLS
MO T 1505 - belt tension checking device
MOT 1135 - 01 distribution belt tensioning device
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VALUES AND SETTINGS
07CYLIDER HEAD TIGHTENING
CYLINDER HEAD TIGHTENING METHOD
1.Cylinder head pre-settling
Tighten all scre ws at the re quired moment of 2 daNm, than at 97 grd +/ - 2 grd as per
sequence shown in the drawing.
Wait 3 minutes, stabilizatio n time.
2. Cylinder head tightening
Unscrew the screws 1 – 2 until total releasing.
Tighten the screws 1 – 1 at the required m oment 2 da Nm, than at 97 grd +/- 2 grd.
Repeat the tightening/unscrewing operation for the groups of screws 3-4-5-6 than 7 – 8 – 9 10.
The cylinder head cannot be re tightened.
07 - 5
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VALUES AND SETTINGS
07WHEELS AND TYRES
VEHICLE
DACIA
SUPERNOVA RIMS
5,5B x13
5,5 Jx13H2 TIRES
165 / 70 R 13
PRESSURE (daN/cm
2)
FRON TR EAR
1,9 2,0
Tightening moments of the wheels nuts 7.5 daNm.
Axial run out : max 1 mm
Radial run out : max 1 mm
07 - 6
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