light DACIA SUPERNOVA 2004 Owner's Manual

EXTERNAL PROTECTIONS
55
55 - 3

WORKING PROCEDURE
Smooth the margins of the exfoliated area (dry abrasive paper 220 grams; 400) and slightly
depolish the whole bumper. Ungrease with extraction petrol.
Using a gun, spray on exfoliated areas, Primer (liability ground)
Apply by spraying on the exfoliated areas, fuller till equalization , then spray on a thin layer on
the whole bumper.
In case after 20 minutes of fuller layer e xposing in the air, the applied Fuller film does not
presents painting defects, spray using a gun two layers, wet +wet enamel in the vehicle color.
If the film presents painting defe cts, remove t hem by grinding and depolish the rest of the
s urface. The opera tion will be performed a fter 6 hours of air drying, a nd after 20-30 minutes
when there is the possibility of drying at 60gr. C.
NOTE
For this operation, the di smounting of the bumper is not necessary with the condition
that the areas, which might be exposed to the used materials, should be protected. RE
AR BUMPER
FRONT/REAR BUMPER PAINTING/REPAINTING PROCEDURE
The necessary materials for the r epainting operation are the following:
-Abrasive paper gr 220; 4001sheet/4 bumpers;
-Extraction petrol S27 0,05 kg./bumper;
-Gauze 0,05 mp./bumper;
-Primer P572-212 10-15 gr./bumper;
-Fuller P565-777 80 gr./ bumper ;
-Catalytic agent P850-1492 40 gr./bumper;
-Thinner 15 gr./bumper; -Same color enamel
-For opaque -opaque enamel S 5505 180gr./bumper
- catalytic agent S 3538 45gr./ bumper
-thinner S 4300 35 gr./bumper
-For metallic paint -metal enamel S 5901 175 gr./bumper
-thinner S 5900 35 gr./bumper
-cata lytic agent S 493242 65 gr./bumper
-lacquer thinner 362077 35 gr./bumper
-L acrit lacquer 22 8050 30 gr./bumper
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Mechanisms and accesoires5
Climatisation6
Garnishing and tack room7
Electr ic equipment8
57 LOWER INTERNAL ACCESSORIESDashboard..................................................... 57-1
Dashboard upper part ................................... 57-3
Central console............................................. 56-4
Documents compartment.............................. 57-5
Ste ering whee l axle hal f-cases...................... 57-6
Inside rear view mirror.................................. 57-7
S un visors...................................................... 57-8
Turning handles............................................ 57-9
Handbrake case............................................. 57-10
59 SAFETY ELEMENTS Front safety belts........................................... 59-1
Re ar safety belts............................................ 59-2
61 HEATING Climat e control asse mbly.............................. 61-1
Housing manifold.......................................... 61-2
Heating radiator............................................. 61-3
C limat e control blower.................................. 61-4
Diagnosis....................................................... 61-5
62 AIR CONDITIONING Generalities.................................................. 62-1
AC unit operating diagram........................... 62-4
Evaporator.................................................... 62-5
Comp ressor................................................... 62-7
Condenser..................................................... 62-8
Pr essure controller........................................ 62-9
Dryer filter tank............................................ 62-10
Unit piping.................................................... 62-11
C limat e control unit...................................... 62-12
Diagnosis....................................................... 62-13
65 SEALING OPENING ELEMENTS Carriage body se aling................................... 65-1
66 SEALING WINDOWS AND SCREENS Glasses sealing............................................. 66-1
Insi de wipers ............................................... 66-2
Outside wipers.............................................. 66-3
71 INTERNAL BODY TRIM Carriage body coverings.............................. 71-1
Fr ont door threshold covering...................... 71-2
Upper front pillar covering........................... 71-3
Re ar door threshold covering....................... 71-4
Mi ddle pillar covering.................................. 71-5
Re ar passa ge covering.................................. 71-6
Re ar wheel passage covering........................ 71-7
Mi ddle pillar lower covering........................ 71-8
Re ar side panel covering............................... 71-9
R oof gasket .................................................... 71-10 Carpets
......................................................... 71-11
Cowl panel noise absorbent ......................... 71-12
72 SIDE OPENING ELEMENTS TRIM Front door panel........................................... 72-1
Re ar door panel............................................ 72-2
74 BACK SEAT TABLES AND PARCEL SHELVES Upper back panel replacement...................... 74-1
75 FRONT SEATS FRAMES AND RUNNERS Front seats.................................................... 75-1
Fr ont seat slides guides................................ 75-2
Fr ont seat armature...................................... 75-3
76 REAR SEATS FRAMES AND RUNNERS Rear bench................................................... 76-1
B ench seats .................................................. 76-2
77 FRONT SEAT TRIM Seats upholstery dismounting...................... 77-1
Back rest upholstery dismounting................ 77-2
78 REAR SEAT TRIM Seats upholstery dismounting...................... 78-1
Back rest upholstery dismounting................ 78-2
80 BATTERY - FRONT HEADLIGHTS Battery... ...................................................... 80-1
Head lamp asse mb ly..................................... 80-4
F og lamps.................................................... 80-5
Bulbs r eplacement....................................... 80-6
Headlamps adjustment................................. 80-7
81 REAR AND INTERIOR LIGHTING Bulbs r eplacement........................................ 81-1
Bulbs ............................................................ 81-2
Diagnostic.................................................... 81-3
Cockpit fuse box.......................................... 81-6
82A HORN - ENGINE IMMOBILISER Gene ralities.................................................. 82A-1
Key head repla ceme nt.................................. 82A-6
E.C.U. decoder repla ceme nt........................ 82A-7
Antistarting bushing replaceme nt................ 82A-8
RF remote control for blocking/unlocking
t he doors...................................................... 82A-9
Electric control unit injection repla cement... 82A-10
Pr ocedures.................................................... 82A-11
Diagnostic..................................................... 82A-17
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LOWER INTERNAL ACCESSORIES
57
57 - 1
DASHBOARD
DASHBOARD
The dismounting of t he dashboard assembly is performed without t he dismounting of the
windscreen, the assembly being composed of :
- the upper part (A) where there are: the aeration grills of the windscreen (1); the aeration
grills of the lateral windows (2 ) ; the instrument panel; the lateral aerators and central aerator;
control and checking instruments;
- lower casing (B) containing :fuse box, front hood opening control (3), starter control
(choke ) (4), the adjustment handle of the steering wheel (5);
- central console (D) where there are mounted: the controls: climate system control(6), the
ash tray, the cigarette lighter, radio equipment and speed changer lever protector (7);
- the documents compartment (C ) .
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LOWER INTERNAL ACCESSORIES
57
57 - 4
DISMOUNTING
Remove from the central console the attachment
frame (13) of the gearbox lever bellows by
detaching it from clips. Loosen the attachment screws (8) of the central console (12) from the climate control group.
Dismount the two metal screws (14) and the fast nuts (15) of the central console attachment,
in the lower part, on the control box of the gearbox lever. Loosen the screws (9 ) and the attachment nuts (1 0) of the central console, on the upper side,
on the dashboard. Dismount the climate control assembly from the central console.
Disconnect from the electric cigarette lighter, the wires from the dashboard wiring.
Disconnect the radio equipment.
Remove the central console.
REMOUNTING
Perform in the reverse order the dismounting operations, when mounting the central console,
engage the gearbox lever in different gears.
CENTRAL CONSOLE
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LOWER INTERNAL ACCESSORIES
57
57 - 5
DO
CUMENTS COMPARTMENT
57
DISMOUNTING
Dismount the attachment screw of the documents compartment (7) on the right support of the
dashboard upper part, the two screws and the fast nuts which attach the hood on the dashboard. Disconnect the supply wires of the documents compartment lighting
REMOUNTING
Perform in the reverse order the dismounting operations.
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HEATING
61
61 - 1
DISMOUNTING
Disconnect the battery.
Dismount
the documents compartment.
Di smount the attachment c lip of the mixing flow flap control cable, (8) (from the c limate
control unit). Remove the right aeration grill (from the right side of the central console).
Dismount the attachment clip of the distribution flow flap control cable, (7)(from the climate
control unit). Dismount the attachment metal screws (5 ) of the climate control assembly (6 ) on the central
console of the dashboard. Remove the climate control assembly from its seat.
Disconnect the connection box of the climate control switch.
Disconnect the connection box of the instrument panel lighting.
Dismo unt the attachment clip of the recycling flow flap control cable (9) and remove it from its seat.
Remove: the mixing flow flap control cable (8 ) from the heating control button (2 ) and the
distribution flow flap control cable (7) from the distribution control button (3), by releasing the
clips attachment screws.
Remove the climate control switch (4) out of its seat by detaching from clips.
Dismount the four lighting bulbs.
REMOUNTING
Pe rform in the reverse order the dismounting operations, taking into account the following
recommendations: - the flow flaps c ontrol cables are first fixed to the board with the jacket, in axial contact
with the limiting support and then pass the panel button and the similar flow flap on the
corresponding position, then clamp the cable to the unit support; - check if the levers from the climate unit and from the distribution box, have the adequate
strokes t o ensure the close-opening of the flow flaps; - if yes, mount the assembly (6 ) on the central console, the documents compartment and
the aeration grill ;
- if not, set the sleeve l ength of each control cable to the mounting bracket of the climate
unit and the distribution box.
- the maximum moment for the full flow flaps opening is 1,9 Nm.
CLI
MATE CONTROL ASSEMBLY
9
8
7
6
1
2
3
4
5
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80
BATTERY - FRONT HEADLIGHTS
80 - 1
BATTERY
CHECKING
It is recommended to check the following: -cr acks or breaches of the battery box (case);
- the battery upper part cleanness;
- the plugs condition.
It is required to strictly check the following: -lack of plugs sulfate composite;
- proceed, is necessary to their cleaning and greasing;
- check the correct wiring plugs tightening at the battery plugs. The existence of an imperfect
contact may generate incidents at engine starting or at battery charging, sparks producing risk
being possible to occur, which may cause the battery explosion;
- check the electrolyte level.
For the batteries provided with access plugs, which may be dismounted, proceed as follows:
-r emove the plugs;
- check the electrolyte level in each element;
-i f n ecessary , refill the level, using only distill ed water, till maximum 1.5 cm above the plates.
AT TENT ION
N ever fill up with electrolyte, but only with distilled wat er.
PRECAUTIONS
It is important to know that: -the battery contains sulfuric acid which is a dangerous substance;
- during battery charging, oxygen and hydrogen are produced. The mixture of these two
gases is forming a detonate gas, which may lead to the explosion risk.
1. DANGER = ACID
The sulfuric acid solution is a very aggressive, toxic and corrosive product. This is a ttacking
the skin, the clothes and may lead to the corrosion of most of the metals. Also, it is very important, that, when you handle a battery , to consider the following precautions:
- protect the eyes by using protective glasses;
- wear anti-acid gloves and clothes. PARTICULARITIES
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BATTERY - FRONT HEADLIGHTS
80 - 2
AT TENT ION
In case of acid slashes on body, abundantly wash with water al l affected parts.
If eyes have been touched, urgently call for a doctor.
1. DANGER = EXPLOSION RISK
During battery charging, connected to a charger-rectifier, oxygen and hydrogen emissions are
occurring. These gases emission is stronger when the battery has reached the complete charge
condition and the produced gas quantity is in direct connection with the charging current. The oxygen and hydrogen are associating in the free spaces, at the plates surface, forming a
detonate mixture, which is very explosive. The littlest spark is sufficient to generate an explosion,
followed by the battery case brooking and a cid splashing in the proximate environment. The
persons, who are a round, are in da nger t o be hurt by t he e xploded case chips or by the acid,
which may come i n contact with the eyes, hands, or face.
AT TENT ION
Strictly observe the following recommendations:
- before connecting or reconnecting a battery, ensure that all consumers are
shouted off; -during battery charging in a room, using a c harger-rectifier, turn it off be fore
connecting or reconnecting the battery to this one;
-do not place m etallic objects on the battery for not producing a short-circuit
between its plugs;
-never bring closer to a battery, an open flame, a welding lamp or another fire
source.
THE ELECTRIC EQUIPMENT PROTECTION
In case of an intervention on the vehicle, some measures must be taken, for the electric equip-
ment protection against damages or for avoiding a short-circuit that may lead to vehicle firing. The
battery is to be allwith disconnected by first disconnecting the negative plug and then the positive
one. Connection is to be done by performing the disconnecting operations in the reverse order.
Before starter acting, check if the battery is correctly connected (the negative plug connected
to the ground), and if the plugs are clean and well tightened. Never disconnect the battery when
the engine is running, in order not to damage the voltage regulator, the alternator or some
components of the vehicle checking electronic systems. The alternator, voltage re gulator
disconnecting, a nd the interventions at their connections, are to be performed only when the
engine is stopped (the alternator is not turning) and the contact is taken off. In case the battery is connected to a charger-rectifier, for charging (without dismounting the
battery off the vehicle), it is obligatory to disconnect the wiring from the battery plugs. BATTERY
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BATTERY - FRONT HEADLIGHTS
80 - 3
BATTERY
DISMOUNTING- REMOUNTING
DISMOUNTING
Af ter identification and elimination of the real cause of the battery discharging, proceed as
follows:
Remove the plastic protector from the plus plug of the battery.
Dismount the attachment nut of the ground wiring from the minus plug of the battery.
Dismount the attachment nut of the wiring from the plus plug of the battery.
Dismount the battery attachment clamp screw.
Carefully take off the battery.
REMOUNTING
Perform the dismounting operations in the reverse order. After that, reset the radio by introducing
the radio code (if the vehicle is equipped with radio) and adjust the dashboard clock. BATTERY
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BATTERY - FRONT HEADLIGHTS
80 - 4
HEADLAMP ASSEMBLY
DISMOUNTING
Disconnect the battery.
Dismount the headlamp adjustment correction control from the headlamp adjustment device,
by detaching from clips.
Disconnect the connector (1).
Disconnect the supply wires for the parking bulb and turning light bulb.
Dismount the attachment nuts (5) of the headlamp-turning lamp assembly .
Push ahead the headlamp assembly.
REMOUNTING
Place the headlamp assembly in its place and tighten the attachment nuts (5).
Mount the headlamp correction cable.
Reconnect the connector (1) and the supply wires to the parking and turning bulbs.
Reconnect the battery.
NOTE :
After headlamps dismounting, their adjustment must be performed.
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