lock DATSUN 610 1969 Manual Online

ENGINE

t
Main

bearing
cap
bolt

Connecting
rod
bolt

Flywheel
bolt

Crankshaft
nut

Cylinder
head
bolt

Camshaft

centre
bolt

Spark
plug

Oil
mtef
centre
bolt

Water

pump
blind

plug

Carburettor
bowl
set
screw

Rocker

cover

securing
screw

FRONT
SUSPENSION
Tlght
enlna

Torques

10
11

kg
m
72
3
79
5Ib
ft

4

5
5

kg
m

32
6
36
2Ib
ft

10
11

kg
m
72
3
79
5

Ib
fL

15
20

kg
m

l08
5
144
6Ib
ft

8
9

kg
m
57

9
65
1
Ib
fl

4
5
5
5

kg
m

32
6
39

81b
ft

3
4

kg
m
21
7
28
9Ib
ft1

2
8
3

2

kg
m

20
3
23
21b
ft

1
5
2

kg
m

l0
9
14
5Ib
ft

0
15

0
2

kg
m
Ll
I
4lb
ft

0
33
0
4

kg
m
2
4
2
9

lb
ft

Front
wheel

spindle
nut
3
3
5

kg
m
21
7
25
3
Ib
ft

Front

disc
brake
back

plate

to
strot

assembly
2
7
3
7

kg
m

19
5
26

7Ib

ft

Disc
brake

calliper
fixing

bolts

7
3
9
9

kg
m

52
8
71
6Ib
ft

Disc
brake
rotor

fixing
bolts
3
9
5
3

kg
m
28
2

38
3
Ib

ft

Stabilizer

fixing
bolts

transverse
link
bracket
side
1
2

1
7

kg
m

8
7
12
3Ib
fl

Stabilizer

fixing
bolts

frame
bracket
side
1
9
2

5

kg
m

13
7
18
1
lb
ft

Compression
rod
to
frame

bracket

bolts
7
2
9
6

kg
m
52
1
69
2Ib
fl

Compression
rod
to
transverse

link
bolts
4

9
6
3

kg
m
35
4
45

6
lb
ft

Strut

assembly

upper
support

nuts
3
9
5
2

kg
m
28
2
37
6Ib
ft

Steering
knuckle
arm
to

strut

assembly
6
0
8
0

kg
m
43
4
57
8Ib

ft

Transverse
link
to

suspension

cross

member
fixing
nut
12
2
13
5

kg
m
88
2
87

6Ib
ft

S36
Lower
ball

joint
to
transverse

link

fixing
nut

Lower
b
JH

joint
stud
nut

Suspension
aoss
member

mounting
boils

Engine
mounting
bracket

bolts

Piston
rod
self

locking
nut

Gland

packing

Wheel
nuts

BRAKING
SYSTEM

Fulcrum

pin
of
brake

pedal

Connection
of
brake
tube

Rotor

fixing
bolts

Wheel

cylinder
fixing
bolts

Studs
side

Hexagon
side

Bridge
tube

Brake
hose
to
wheel

cylinder

Calliper
to
knuckle

t1ange

Disc
to
knuckle

flange

Spindle
nut

STEERING

Steering
wheel
nut

Rubber

coupling
bolt

Lower

join
t
bolt

Retainer
locknut

Side

rod
inner
socket

stopper
nut

Side

rod
locknut

Side
rod
ball
stud
nut
1
9
5

kg
m
l3
7
18
llb
ft

7
6

kg
m
139
8
1

0
Ib
ft

1
9
2
5

kg
m

13
7

18
1
lb
ft

1
3
1
7

kg
m

9
4
1
3Ib
ft

6
0
7
5

kg
m
43
4
54
2Ib
ft

6
0
6
5

kg
m

43
4
47
0
Ib
fl

8
0
9
0

kg
m
57
8
65
I
Ib
ft

3
5
4
0

kg
m
25
3
28
9

Ib
fLl

1
5
1
7

kg
m

10
8
1
3
lb
ft

3
9
5
3

kg
m
28
2
38
3
Ib

fL

0
5
0
7

kg
m
3
6
5
1Ib

fL

1
5
2
1

kg
m

l0
8
15
2Ib
ft

I
7
2
0

kg
m
l2
3
14
5Ib
ft

17
2
0

kg
m
l2
3
14
5Ib
ft

73
9
0

kg
m
52

8
i5
1
Ib
ft

2
7

3
7

kg
m
l9
5
26
8Ib

ft

3
0
3
5

kg
m
21
7
25
3lb
ft

1
5
1
8

kg
m

10
8
13
0
Ib
ft

4
5

kg
m
28
9
36

2
Ib
ft

4

6

kg
m
28
9
43
4
lb

ft

8
10

kg
m
52
8
72
3Ib
ft

9

kg
m
65

llb
ft

5
5
7
6

kg
m
39
8
54
9Ib
ft

MO

MI
1224
D
I

KM

f
fMn
n

r
A
A
JP
I
I
T
I
I

I

Drain
ill

Changeelemenl
I
42

Cleantlement
3
I

II
r

I

Check
il
topup
4
I

Chinnloil

511
1

11
41

Gle

nelern
n
Ii

I
Orainlluid
7
I
I
I
I

Clunertmtn
81
1

I
I
I
I

I
27

Check

ailltop
up

Jf71

r

I
JIO
WI

28

Change
il

I
ill

limittdSlip
DiHlranti
1
Clleck

ilftopup
1J
I
I

I
Changelil
11
i

ill

ShdmgJolntt
Df
YlShlft
Check

11IIOpup
n
II
I

I

ChangeDl1
1
I
I

I
I

SHOCKASSORBERS
Check
Il

topup
5

PROP
DRIVESHAFTISI
lubncate
Hi

1

GREASE
GUN
POINTS

lubnCIl

it
PEOAlSHAFT

Sj
Lubrlc

te
18

HANDBHAKE
lubnc
1t

I
I

r
1
t

R
IINKAl
iF
luhncll
2u
I
I
i

I

ARlUWIORED
WHEELS
FREE

1m
I
I

i

1121

wHEE
L
tll

AHINli
ronl

HepitCk

211

t
f
WHEEl

BEARINGS
Rur
Repack
77

U
I

BRAKE
FLUID
R
nfWfbletd
1
I
lf
13

117
I

t
I
AH
UUWI
f
t1UN

11Itl
ih1tl

1
i

lcl
Check
oillevtl
B
l

r1i
BI1I1I1
r

Cap
Cleen

1ifj
j

I
Air
Cluner

Service
el
m

nt
l

J7
4

Replace
element
l
l
B

L
5

Cteenfilter

1
C

l
I
I

I

4

Clun
va

vellllR
I

I1

I
I

I
Repl
cH
lve
1

I
I
I

I

Cleen

jets
bOM
R

t
I

Top
liP

pisl
dempe

l

I
r

L

LlIbncatelinkages
I

I
L

Ctean

replace
5
j

I

Ch

ckoill
ve1
Ei
l
j

16

Clun
replac
n

11

R
fill
witll

fluid
38
I

Check
fluid
levll

IlL

t

I

CI
ign
toil

t

i
I
t

1
l
9

CheCk
top
u

p
10

Flulhryst
m

y

Cllecksolullon
44

Chltk
45

Lubrlc
tt

46
i

Clleck

top
up
L

L
Check
topup
4
aJdM

Cllltkspet

gl1vity
i

CI
en

gr
1S

liD

116
Lubriclt

1il

If
I

II
Clleck

topup
52

1
i

Chtck

topuplluid
3

I
I

Gre
rlm

4
I
1
I
I
I

Clunfiltlr
55

L
I

I

I
Chick
top

up
fluid

I6
w
W

e
I

ofi

Ldtir
1
Renewfiltlr
58

I

Check
topupflu
d

i91
i
I

i

Renrwfluid
I
I

I
I

I

ilinlil1r

11
I
I
I
I
I
I

CAR

DOWN
E

TERNAL
j

II
1
I
1

lOCKS
HINGES
Ell
Lubrictt

S21
r
1

el
L
Door
Dram

Hol
l

Clun
f
J

I
I
WIPER
SPINDLES
lubrictt
64
W
I
I

En

in
Dil
Filwr

GttrbOK
1968

Lubricate
and
Clean

ENGINE

Filt
r

GEARBOX

Dvttdrivt
Filt
r

AUTOMATIC
TRANSM

Filt
r

DIFFERENTIAL

PCV

Syllem

rburettor

s

FUll
Bowl

Filter
S1

Fu

llnjectionPump

Fittll
ll

AUTOMATIC
TRANSM

DISTRIBUTOR

Spindl
Ctm

COOLING
SYSTEM

CorrDlionlnllibitor

Anti
Frltl

W
t

rPump

CREENWASHER

ArrERY

Connections

3ENERATOR

STEERING

POMrStlering

CLUTCH
BRAKE

BRAKE
SERVO

HYDR

SUSPENSION

CAPACITIES

LUBRICANTS
Il
D
P
LUSClu
Service
Check

Adjust

CAR
UP

I

l
lletksumpbulttortM
1

Clled

rque
i6

ServiceJndclean
J1

Adjult
brake
bandl

tB

RtnMsumpgal
tt

fiS

Check
llJmpbnlttort

PROP
lOAIVE
SHAFT
S
Check
lor
wear

JJ

Tiglltenbolu
Jl

Check
tor
wear

n

Tiglltenboltl

Clllckbootgeiltrl

Clleckoperltion

Ch
CQmpon
l
welr

Tighten
bolts

Clleclbootgaiterl

Checktorqu

Gheck
edjult

Clllck
ljust

CIIRCk

adjult

Clleck

tighltnbolts

W

M

KSI

1
t

heCklMliiili
86

Check

ldjust
81

Overllllulcompl
rvll

Cleen

chltkwtlr
R9

Check
for
wear
0

Check

9

Checkforwp

lr
192

Il1Ipecttyrel
1IJ

Illte
II
blIl1nCl

Adjultpres
lure

Cllecktorul

liON

ET
OPE

l

heckcompression

Checktorqul

AdjUltclttr
nc

CheckoptTltion

Check
lIljLllt

AdjUlI

Clleck
alIj
tension

adj
t
nsion

I

Clun

selpp
jt1

Renew

Chetk

tPoint
tp

Renew

pointl

Check

6djult
110

J

Check

edjult
ill
i
ii

j
Tiglltenhoseclips
112

R

plece
lIastl

ill

PreSSIJ
test
114

1

STEERING
Clleek

play
adjust
ill
j
i

itl

e
Ti9htenboltl
ill

ii
Geometry
Check
U1L

H
CHECK
FOR
Oil
FUEL

WATER
etc
LEAKS
1181

I
I
R
DOWN
FXIE
HNA

11

1
1
lIGHTS

If
isfHUMt
NTS

Check
flll
C
lOn
f

3

Headlights
Checkllhgnmlnt
112Cr

WIPERS

Checkbladu

11111
J

TS

r
h
kIl

CII

I
Jrl7

iI

An
UH
OVNAUOMFTER
I
ST
I

BRAKES
CheCkemCienCY

1
I

AUTOMATIC
TRANSM

Clleek

op
rttioQ

T

ENGINE
Adjust
if

required
12

DEFECTS
Report
12
EVERY
MOnthl

Miles

1000

KMs
1000
lIBt
wtJichewl

ENGINE

EngmlMountings

Engine
Film
Trap

AUTOMATIC
TRANSM

24

2

30
SUSP
FRONT
REAR

Shock

Ablorb
rs

STEERING

1
21

5
1

c
e
U
80lTS

HANDBRAKE

CLUTCH

GEAR

LINKAGE

EXHAUST
SYSTEM

f

HFf
K
FOR
Oil

FllE
1

CAH

LUWI
RI
If

WHEEL
BEARINGS

BRAKES

UningsJDruml

Plds

Discl

Selhdj
Meclleni5l11

Cylinders
Hosel

ROAD
WHEELS

3S
Whe
1

Nun

AHllIIWN

ENGINE

Cyllnd
r
Held

Vllyes

Clloke

MiKtulli

ldling

linkagel

Timing
Ch
in

16
V

Belt

Is

SPARK
PLUGS

OISTRIBUTOR

Owell

Angle

Ignition
Timing

COOLING

SYSTEM

8

X

Automatic
Diffrrrntill

ICoolinginc
Ht
lltel

AntilrH1f

Ltr
lmoP
Ugo
IL
dmo

PII
U

Ou
HydrJBrak

Fluid

4

7
1
21
81
7
ULlma

II

USP
ULlmD
USP
L

L
tmoP

USQu

127

2
4
4

SAE
3O
2OW
411

SAE
lfrN
2fJ

IOWI3O

SAE1OW

IOW
30
320C

JOe

o
e
SAE80
EP

SAE90EP

SAE
140
EP

mmDIIIII

Ifn
c
ID

WIthDv
1

LI
obWt7
3
LtrJ
PtLUSPtL

3
2
0
75
T
3
1
8
B
8

WAGON

1
1
72
1

TYPE
A

SUFFIX
A
SAE80
EP

SAE90EP

SAE
140EP
0

aSoC
BFl

AUTOSERVICE
DATA

CHART
DATSUI

D

FurlT
nk

n
tln
G
0

Slltring

Re
I

lm
r
JSGI
11
1
No

4S

8
9
11
9
11
17
18

19
20
41
82
84

52

SSS
95
SAElll

SAE

80
c

14O

Part
NanleH
and
AlternatlyeS

Certain

parts
of
motor
cars
are

known

by
other
names
in
different

areas

and
countries
A

list
c
f
the
common
alternatives
is

given
below

ENGINE
ELECTRICA
L

Gudgeon
pin
Piston

pin
small
end

pin
Wrist
Generator

Dynamo

pin
Control
box
Cut

out
Voltage

regulator
Volt

Inlet
valve

Intake
valve

age
control
Circuit
breaker

Piston
oil
control

ring
Piston

scraper
ring

Capacitor
Condenser

Induction
manifold

Inlet
manifold
intake
manifold

Interior

light
Dome

lamp

Oil

sump
Oil

pan
Oil
reservoir

Sump
tray

Core

Plug
Expansion

plug
Welch

plug
Lens
Glass

Sealing
disc

Head

lamp
ring
Headlamp
surround

Headlamp

Dipstick
Oil

dipper
rod
Oil
level

gauge
mouldin

rod
Dillevel
indicator
Direction
indicators

Signal
lamps
Flashers

Silencer
Muffler

expansion
box
diffuser

Micrometer

adjustment
Octane
selector

Tappets
Valve

lifter

push
rods
Rear

lamps
Tail

lamps

Reversing
light
Back
u

pUgh
t

FUEL

Carburettor
choke
Carburettor

venturi
STEERING

Slow

running
jet
Low

speed
jet
Idler

jet

Drop
arm
Pitman
ann

Volume
control
screw

Idling
mixture
screw

Rocker
shaft
Pitman
shaft

Drop
ann
shaft

Fuel

pump
Petrol

pump
Fuel
lift

pump
Swivel

pin
Pivot

pin
King
pin
Steering
pin

Air
cleaner
Air
silencer
Muffler

Stub
axle
Swivel
axle

Fuel
lank

Petrol
Tank
Track

rod
Cross
tube

Tie
rod

Accelerator
Throttle

Drag
link
Side
tube

Steering
connecting

rod

CLUTCH

Steering
column

Steering
gear
shaft

Clutch
release

bearing
Throwout

bearing
Thrust

bearing
Steering
column

bearing
Mast

jacket
bearing

Clutch

lining
Disc

facing
Friction

ring
Steering
arm

Steering
knuckle
ann

Spigot
bearing
Clutch

pilot
bearing
Stator
tube
Control
tube

Clutch

housing
Bell

housing
Steering
joints
Steering
knuckles

GEARBOX
BRAKES

Gearbox
Transmission
Master

cylinder
Main

cylinder

Gear
lever

Change
speed
lever
Gearshift
Brake
shoe

lining
Brake
shoe

facing

lever

BODY

Selector
fork

Change
speed
fork
Shift
fork

Input
shaft
Constant

motion
shaft
First
gannet

Hood

motion
shaft
drive

gear
First

Luggage
locker
Boot

Luggage

compartment

reduction

pinion
Main
drive

pin

Luggage
locker
lid
Boot
lid
Rear
deck

ion

Clutch
shaft
Clutch
gear

Mudguards
Quarter
panels
Fenders
Mud

Countershaft

Layshaft
wings

Synchro
cone

Synchronizing
ring
Roof

Canopy

Reverse
Idler

gear
Reverse

pinion
Nave

plate
Wheel
disc
Hub

cap

Finishing

strip
Moulding
Chrome
strip

REAR
AXLE
Windscreen
Windshield

Rear
Axle
Final

drive
unit
Rear
window
Rear
windscreen
Rear
windshield

Crown
wheel

Ring
gear
Final
drive

gear

Spiral
Backlight

drive
gear
Quarter
ven
t
N
D
V

No

draught
ventilator

Bevel

pinion
Small

pinion
spiral
drive

pinion
Bumpers
Fenders

Loom
Harness

U
bolts

Spring

clips

Odometer

Trip
recorder

Axle
shaft
Half

shaft
Hub

driving
shaft
Jack

Bonnet
catch
Hood
latch

driving
shaft

Kerosene
Paraffin

Differential

gear
Sun
wheel

Boot
Trunk

Differential

pinion
Planet
wheel