seat adjustment DATSUN PICK-UP 1977 User Guide

BA1Bl

Fig
BR
36

Remouing
ualue

operating

rod

assembly

4

Withdraw
reaction

disc

BA286

Fig
BR
37

Remouing
reaction
disc

Front

shell
seal

I

Detach

flange
from

front
shell

assembly

BR287
g

Fig
BR
38

Removing

lange

2

Withdraw
front
seal

assembly

INSPECTION

I
Check

poppet
assembly
for
condi

tion
If
it

shows
evidence
of

wear
or

damage

replace
it

and
valve

operating

rod

assembly

2
Check
other

component
parts
for

condition
If

any

part
shows
evidence

of
wear
or

damage
replace
it
with

a

new
one
Brake

System

ASSEMBLY
AND

ADJUSTMENT

Assemble
in
the

reverse

sequence
of

disassembly

Rear
shell

seal

1

Apply
a

coating
of

Master
Vac

grease
to

the

sealing
surface
and

lip
of

seal
and

install
that
seal
in

rear
shell

with
the

use
of

Master
Vac
Oil
Seal

Retainer
Drift

ST08060000

Fig
BR
39

Installing
oil
seal

Note

Referring
to

Figure
BR
40
in

stall
seal
in

place

by
properly

aligning
the

pawl
of

special
tool

with

seal
hole

Adjustment
is
cor

rect
when

specified
length
at

A
is

obtained

Length
A

6
7
to
7
Omm

0
264
to
0

276
in

BA1S5

Fig
BR
40

Length
at
A

Diaphragm
plate

I

Apply
a
thin

coating
of

grease
to

the

sliding
contact

portion
on
the

periphery
of

plunger
assembly

BR
17
1

SR1S6

Fig
BR

41

Requiring

grease
place

2

Install

plunger
assembly
and

silencer
in

diaphragm
plate
and

lightly

push

plunger

stop
key
in

place

Note

Diaphragm

plate
is
made
of

bakelite
Exercise

care
in

instaJJing

plunger
assembly
not
to

damage

diaphragm
plate

BROB3

Fig
BR
42

Inserting
stop
key

3
Before

installing

diaphragm
into

position
apply
a
thin

coating
of
mica

power
to
it

except
outer
diameter

and

seating
portion
with
which
shell
comes

into

contact

4
Before

installing
reaction
disc
in

place
on

diaphragm
plate
apply
a
thin

coating
of
Master
Vac

grease

Front
shell

seal

Before

installing
front

shell
seal
as

sembly

apply
a

coating
of
Master
Vac

grease
to
the
inner
wall
of
seal
and

front

sheU
with
which
seal

comes
into

contact

Final

sssembly

Apply
thin

coating
of
Master
Vac

grease
to
the
outer

edges
of

diaphragm

with
which

rear
and
front
shells

come

into
contact
before

instaIling
dia

phragm
in

position

2
Before

installing
push
rod
assem

bly
in

place

apply
a

coating
of

Master
Vac

grease
to
the

sliding
con

tact
surface
of

diaphragm
plate

Body
Frame

Note
Vertical

adjustment
should
be

carried
out
after
hood
lock
male

and
female

adjustment
has

been

completed

3

To
correct
hood
lock

alignment

loosen

two
hood
lock
male
attaching

bolts
and

move
hood

lock
male
and

female
in

the
lateral
and
fore

and
aft

directions
as

required
D

1r

r

BF642A

Fig
BF
16

Adjusting
hood
lock

male

Tightening

torque

Male
and
female

attaching
bolts

0
45

to
0
60

kg
m

3
3

to
4
3

ft
Ib
4
Dove
tail
bolt
at

hood
lock
male

provides
for
vertical

adjustment
in

aligning
hood

to
make
it
flush
with

fender

To
correct
loosen

lock
nut
on

dove
tail

bolt
and
turn
dove
tail
bolt
in

or
out

as

necessary
to
obtain
a

correct

height

HOOD
LOCK
CONTROL

JI

I

i
I

r

lPP

J
jJ
J

Sr

aj
I

I
I

J

f
ifry
ff
I
ii1iiilliii
j
iW

r
U

I

j
Y

f
7

j

1

JJ
J

8F
9
5

Tighten
lock

nut
firmly
while

holding
dove
tail
bolt
with
a

screw

driver

to
secure

adjustment

Tightening

torque

Lock

nut
of

dove
tail

1
9

to
2
6

kg
m

14

to
19
ft
lb

BF643A

1
Lock

nut

2
Hood
lock

male
3

Safety
catch

Fig
BF

17
Doue
tail
bolt

height

adjustment

1
Dove
tail
bolt

seat

2

Lock
nut

3
Cushion
rubber

4

Spring

5

Spring
retainer

6
Dove
tail
bolt

7

Clamp

8

Clamp

9
Hood
lock

female

10
Control
cable

assembly

BF644A

Fig
BF
18
Hood
lock
and
control
cable

@

I

r

L

c

@

DESCRIPTION

The

door
consists

of
inner

and

outer

panels
welded

together
to

form
a

rigid
structure

The
curved

glass
provides
greater

shoulder
room

A
door

that

incorporates
a

ventila

tor

window
is
also
available

as
an

option

The

weatherstrip
is
inserted
into

the

groove
on
the

door
sash
side
and
is

attached

by
clips
on
the
door

side

DOOR

REMOVAL
AND

INSTALLATION

I
With
door
in
full

open
position

place
a

garage
jack
or
stand
beneath

door
to

support
its

weight
when
bolts

are
removed
Place

rag
between
door

and

jack
or
stand
to

avoid
damaging

painted
surface
Body
Frame

CD

1

@

@

ID

@

AJ

@

@

@
1

Door
sash

2

Window
outside

weatherstrip

3

Window
inside

weatherstrip

4

Door

atherstrip

5
Rear

glass
run

rubber

6
Door
finish
holder

7
Rear
lower

sash

8
Seal
screen

9
Door

weatherstrip
clip

10
Front

glass
run

rubber

11
Lower
door

hinge

12

Upper
door

hinge

13

Front
lower

sash

14
Door

glass

15

Glazing
rubber

16
Door

glass
bottom
channel

11

Lower

support

18

Upper
support

19
Door
ventilator

assembly

BF031B

Fig
BF
22
Door
with
ntilator
window

Optional

BF023

Fig
BF
23

Supporting
door

2

Separate
lower
door

hinge
hole

cover
from
dash

side
trim

3

While

supporting
door
as
above

back
off

body
to

upper
and
lower

hinge

attaching
bolts
accessible

from

inside
cab
three
each
Door

can
now

be
taken
out
from
cab

body

I
t

I

l
f
p1

1
W
JJ

i

Sl
j

Fig
BF

24

Removing
door

hinge

bolt

8F
12
4

To

install
reverse

removal

pro

cedure

ALIGNMENT

Elongated
holes
three
each
in

door

hinge
and
door

lock
striker

pro

vide
for

up
and

down
forward
and

backward
and
or

sideways
adjustment

to

assure

proper
door

fit

to
door

opening

To

adjust
door

alignment
loosen

bolts
and
move
door
to

desired

posi

lion

to
obtain
a

parallel

space
between

door
sides

and
door

opening
Also

check
to

be
certain

that

weatherstrip

contacts

body
opening

evenly
to

pre

vent

entry
of
mud
and
water

DOOR
TRIM
AND

SEAL

REMOVAL
AND

INSTALLATION

1

Remove
screw

securing
inside

door
handle

escutcheon
remove
es

cutcheon

2

Remove

screws
which
hold

pull

handle
and
arm
rest
in

position
Pull

handle
and

arm
rest
can
then
be

taken

out

3

Pull

retaining
spring
off

regulator

handle
Take

out

regulator
handle

and

seat
washer

Body
Electrical

System

ELECTRICAL
ACCESSORIES

CONTENTS

HORN

DESCRIPTION

REMOVAL
AND
INSTALLATION

IGNITION
SWITCH

REMOVAL
AND
INSTALLATION

INSPECTION

WINDSHIELD
WIPER
AND
WASHER

REMOVAL
AND
INSTALLATION

INSPECTION

RADIO

REMOVAL
AND
INSTALLATION

ADJUSTMENT

CLOCK

REMOVAL

I
NST
ALLA
TION

HEATER

DESCRIPTION

AIRFLOW

HEATER
UNIT
ASSEMBLY
BE
21

BE
21

BE
21

8E
n

BE
22

BE
22

BE
23

BE
23

BE
23

BE
25

BE
25

BE
25

BE
25

BE
25

BE
26

BE
26

BE
26

BE
28

BE
29

HORN

DESCRIPTION

The

horn
circuit
includes

a
horn

relay
Current
from
the

battery
flows

through
the
fusible
link
and
fuse
to

the
horn

relay
terminal
B

where
it
is

shunted

by
the
two
circuits
In
one

circuit
terminal
S
the
current
flow
is

supplied
through
the
solenoid
and

Fusible
link

Qi
att
Fu

H

I
HIBQ

t
J

JJI

L
J

Hornrelay

Qm
HEATER
CORE

FAN

MOTOR

CONTROL
ASSEMBLY

ADJUSTMENT

SPECIFICATIONS

TACHOMETER

REPLACEMENT

8UL8
REPLACEMENT

SEAT
8ELT
WARNING

SYSTEM

DESCRIPTION

REMOVAL
AND
INSTALLATION

WARNING
LAMP
BULB
REPLACEMENT

INSPECTION

TROUBLE
DIAGNOSES
AND

CORRECTIONS

HORN

WINDSHIELD
WIPER
AND
WASHER

RADIO

Horn
button

BE859A

Fig
BE

29
Circuit

diagram
of
horn

sy
tem
horn
button

to
the

ground
In

the

other
circuit
terminal
H
the
current

flow
is

supplied
through
the

relay

contacts
and
horn

Horn
bracket

serves
as
a

grounding

When
the
horn
button
is

pressed

current
from
the

battery
energizes
the

solenoid
As
the
solenoid
is

energized

the

relay
contacts
are
closed
This

allows
the
current
to
flow
to
the
horn

BE
21
REMOVAL
AND

INSTALLATION

Horn
8E
29

BE
29

BE
29

8E
29

BE
30

BE
30

BE
30

8E
30

8E
31

BE
31

BE
31

8E
31

8E
31

BE
33

8E
33

8E

34

BE
35

I

Disconnect

battery
ground
cable

2
Disconnect
horn
wire
at
terminal

on
horn

body

3
Remove
horn

retaining
bolt

4
Install
horn
in
the
reverse
se

quence
of
removal

Horn

relay

The
horn

relay
is
installed
on
the

hoodIedge
on
the

right
side
of
the

engine
compartment

I
Disconnect

battery
ground
cable

2
Disconnect
horn
relay
wire
con

nector
at
terminals
on
horn
relay

3
Remove

retaining
screws

4
Install
horn

relay
in
the
reverse

sequence
of
removal