brake DODGE HORNET 2023 Manual PDF

236SERVICING AND MAINTENANCE
BRAKE SYSTEM
In order to ensure brake system performance, all brake
system components should be inspected periodically.
For the proper maintenance intervals
Úpage 224.
Brake Master Cylinder
The fluid in the master cylinder should be checked when
performing under hood services or immediately if the
Brake Warning Light is illuminated.
Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the fluid
level up to the requirements described on the brake fluid
reservoir. With disc brakes, fluid level can be expected to
fall as the brake pads wear. Brake fluid level should be
checked when pads are replaced. However, low fluid level
may be caused by a leak and a checkup may be needed.
Use only the manufacturer recommended brake fluid
Úpage 269.
AUTOMATIC TRANSMISSION —
I
F EQUIPPED
Special Additives
It is strongly recommended against using any special
additives in the transmission. Automatic Transmission
Fluid (ATF) is an engineered product and its performance
may be impaired by supplemental additives. Therefore, do
not add any fluid additives to the transmission. Avoid
using transmission sealers as they may adversely affect
seals.
Fluid Level Check
The fluid level is preset at the factory and does not require
adjustment under normal operating conditions. Routine
fluid level checks are not required; therefore the
transmission has no dipstick. An authorized dealer can
check your transmission fluid level using special service
tools. If you notice fluid leakage or transmission
malfunction, visit an authorized dealer immediately to
have the transmission fluid level checked. Operating the
vehicle with an improper fluid level can cause severe
transmission damage.
WARNING!
Riding the brakes can lead to brake failure and possibly
a collision. Driving with your foot resting or riding on the
brake pedal can result in abnormally high brake
temperatures, excessive lining wear, and possible brake
damage. You would not have your full braking capacity
in an emergency.
WARNING!
 Use only the manufacturer recommended brake fluid Úpage 269. Using the wrong type of brake fluid can
severely damage your brake system and/or impair its
performance. The proper type of brake fluid for your
vehicle is also identified on the original factory
installed hydraulic master cylinder reservoir.
 To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that has
been in a tightly closed container. Keep the master
cylinder reservoir cap secured at all times. Brake
fluid in an open container absorbs moisture from the
air resulting in a lower boiling point. This may cause
it to boil unexpectedly during hard or prolonged
braking, resulting in sudden brake failure.
This could result in a collision.
 Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing the
brake fluid to catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
 Do not allow petroleum-based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
CAUTION!
Do not use chemical flushes in your transmission as the
chemicals can damage your transmission components.
Such damage is not covered by the New Vehicle Limited
Warranty.

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240SERVICING AND MAINTENANCE
F14 ––7.5 Amp Brown LTR
F15 –40 Amp Orange –BSM Pump
F16 ––10 Amp RedECM / TCM / AGSM
F17 ––10 Amp RedEngine Primary Loads
F18 ––5 Amp TanIGNM
F19 ––7.5 Amp Brown A/C Compressor
F20 ––15 Amp BlueRear Cargo Outlet
F21 ––20 Amp Yellow Fuel Pump
F22 ––15 Amp BlueECM
F23 ––5 Amp TanUSB / Aux Outlet
F24 ––10 Amp RedDTCM
F30 ––5 Amp TanAWD DTCM
F81 –30 Amp Green –Brake Booster Vacuum Pump
F82 –––Spare
F83 40 Amp Green ––HVAC Fan
F84 ––7.5 Amp Brown Rad Fan Enable
F87 ––5 Amp TanAGSM
F88 ––7.5 Amp Brown Heated Mirrors & Washer Nozzle
F89 30 Amp Pink ––Rear Window Defrost
F90 ––5 Amp TanIntelligent Battery Sensor
Cavity Cartridge Fuse Maxi FuseMini FuseDescription
* If Equipped

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SERVICING AND MAINTENANCE241
Relays
Cavity Maxi Fuse Mini FuseDescription
T02 ––Not Used
T03 –30 AmpHorn
T05 –30 AmpA/C Compressor
T06 –30 AmpRad Fan Enable
T07 50 Amp –Aux.1 / DTCM
T08 –30 AmpHVAC Fan
T09 –30 AmpEngine Main Relay
T10 ––Not Used
T14 –30 AmpRear Cargo Power Outlet
T17 –30 AmpRear Window Defrost/Heated Mirrors
T19 ––Not Used
T20 –30 AmpStarter Relay R1
T31 –30 AmpFuel Pump
T89 ––Not Used
T90 –30 AmpBrake Booster Vacuum Pump
8

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SERVICING AND MAINTENANCE243
F37 10 Amp RedBrake Switch / DASM / IPC
F38 20 Amp YellowDoor Lock & Unlock / Liftgate Release
F42 7.5 Amp BrownBrake System Module, Electric Power Steering
F43 20 Amp YellowBi-Directional Washer Pump
F47 20 Amp YellowRear Left Window Lifter
F48 20 Amp YellowRear Right Window Lifter
F49 7.5 Amp BrownPark Assist, Blind Spot, Voltage Stabilizer, Humidity Sensor, Electronic Steering Lock,
Temp Sense, Mirror, Heated Seats, Light And Rain Sensor, Start Stop Switch
F50 7.5 Amp BrownOccupant Restraint Controller
F51 7.5 Amp BrownElectronic Climate Control, Occupant Classification, Rear View Camera, Climate Control,
Headlamp Leveling, Terrain Select, Heated Rear Window, Trailer Tow, Haptic Lane Mod
F53 7.5 Amp BrownHCP / Reverse Gear / ISNSR / A/C Compressor / HVAC / Defrosting / Right & Left
Headlamp Leveling / LDW / Alarm Mod / Psg Airbag / Trailer Tow Mod / AFLM /
Air Quality Sensor / ASBM
F94 15 Amp BluePower Outlet
Cavity
Mini Fuse Description
*If Equipped
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262SERVICING AND MAINTENANCE
BODYWORK
PROTECTION FROM ATMOSPHERIC
A
GENTS
Vehicle body care requirements vary according to
geographic locations and usage. Chemicals that make
roads passable in snow and ice and those that are
sprayed on trees and road surfaces during other
seasons are highly corrosive to the metal in your vehicle.
Outside parking, which exposes your vehicle to airborne
contaminants, road surfaces on which the vehicle is
operated, extreme hot or cold weather and other extreme
conditions will have an adverse effect on paint, metal trim,
and underbody protection.
The following maintenance recommendations will enable
you to obtain maximum benefit from the corrosion
resistance built into your vehicle.
What Causes Corrosion?
Corrosion is the result of deterioration or removal of paint
and protective coatings from your vehicle.
The most common causes are:
 Road salt, dirt and moisture accumulation.
 Stone and gravel impact.
 Insects, tree sap and tar.
 Salt in the air near seacoast localities.
 Atmospheric fallout/industrial pollutants.
BODY AND UNDERBODY MAINTENANCE
Wheel And Wheel Trim Care
All wheels and wheel trim, especially aluminum and
chrome plated wheels, should be cleaned regularly using
mild (neutral Ph) soap and water to maintain their luster
and to prevent corrosion. Wash wheels with the same
soap solution recommended for the body of the vehicle
and remember to always wash when the surfaces are not
hot to the touch.
Your wheels are susceptible to deterioration caused by
salt, sodium chloride, magnesium chloride, calcium
chloride, etc., and other road chemicals used to melt ice
or control dust on dirt roads. Use a soft cloth or sponge
and mild soap to wipe away promptly. Do not use harsh
chemicals or a stiff brush. They can damage the wheel’s
protective coating that helps keep them from corroding
and tarnishing.
When cleaning extremely dirty wheels including excessive
brake dust, care must be taken in the selection of tire and
wheel cleaning chemicals and equipment to prevent
damage to the wheels. Mopar® Wheel Treatment, Mopar® Chrome Cleaner or their equivalent is
recommended, or select a non-abrasive, non-acidic
cleaner for aluminum or chrome wheels.
NOTE:If you intend parking or storing your vehicle for an
extended period after cleaning the wheels with wheel
cleaner, drive your vehicle and apply the brakes to remove
the water droplets from the brake components. This
activity will remove the red rust on the brake rotors and
prevent vehicle vibration when braking.
Dark Vapor Chrome, Black Satin Chrome, or Low Gloss
Clear Coat Wheels
CAUTION!
Avoid products or automatic car washes that use acidic
solutions or strong alkaline additives or harsh brushes.
Many aftermarket wheel cleaners and automatic car
washes may damage the wheel's protective finish. Such
damage is not covered by the New Vehicle Limited
Warranty. Only car wash soap, Mopar® Wheel Cleaner
or equivalent is recommended.
CAUTION!
Do not use scouring pads, steel wool, a bristle brush,
metal polishes or oven cleaner. These products may
damage the wheel's protective finish. Such damage is
not covered by the New Vehicle Limited Warranty. Only
car wash soap, Mopar® Wheel Cleaner or equivalent is
recommended.
CAUTION!
If your vehicle is equipped with these specialty wheels,
DO NOT USE wheel cleaners, abrasives, or polishing
compounds. They will permanently damage this finish
and such damage is not covered by the New Vehicle
Limited Warranty. HAND WASH ONLY USING MILD SOAP
AND WATER WITH A SOFT CLOTH. Used on a regular
basis; this is all that is required to maintain this finish.

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265
TECHNICAL SPECIFICATIONS
VEHICLE IDENTIFICATION NUMBER (VIN)
The VIN is found on the left front corner of the windshield
and is visible from outside of the vehicle.

Vehicle Identification Number

NOTE:
It is illegal to remove or alter the VIN.
BRAKE SYSTEM
Your vehicle is equipped with power assisted brakes as
standard equipment. In the event power assist is lost for
any reason (for example, repeated brake applications with
the engine off), the brakes will still function. However, the
effort required to brake the vehicle will be much greater
than that required with the power system operating. If either of the two hydraulic systems lose normal
capability, the remaining system will still function with
some loss of overall braking effectiveness. This will be
evident by increased pedal travel during application and
greater pedal force required to slow or stop. In addition, if
the malfunction is caused by an internal leak, as the brake
fluid in the master cylinder drops, the Brake Warning Light
will illuminate.
WHEEL AND TIRE TORQUE SPECIFICATIONS
Proper lug nut/bolt torque is very important to ensure that
the wheel is properly mounted to the vehicle. Any time a
wheel has been removed and reinstalled on the vehicle,
the lug nuts/bolts should be torqued using a properly
calibrated torque wrench using a six-sided (hex) deep wall
socket.
TORQUE SPECIFICATIONS
**Use only authorized dealer recommended lug nuts/
bolts and clean or remove any dirt or oil before tightening.
Inspect the wheel mounting surface prior to mounting the
tire and remove any corrosion or loose particles.

Wheel Mounting Surface

WARNING!
Driving a vehicle with the Brake Warning Light on is
dangerous. A significant decrease in braking
performance or vehicle stability during braking may
occur. It will take you longer to stop the vehicle or will
make your vehicle harder to control. You could have a
collision. Have the vehicle checked immediately.
Lug Nut/Bolt
Torque
**Lug Nut/Bolt
SizeLug Nut/Bolt
Socket Size
88.5 ft-lb
(120 N·m) M12 x 1.25 17 mm
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TECHNICAL SPECIFICATIONS269
ENGINE FLUIDS AND LUBRICANTS
CHASSIS FLUIDS AND LUBRICANTS
Component Fluid, Lubricant, or Genuine Part
Engine Coolant We recommend using Mopar® Antifreeze/Coolant 10 Year/150,000 Miles
(240,000 Kilometers) Formula OAT (Organic Additive Technology) meeting the
requirements of the manufacturer Material Standard MS.90032.
Engine Oil - 2.0L Engine We recommend using Mopar® API SP/GF-6A Certified SAE 5W-30 Full Synthetic Engine
Oil which meets the requirements of the manufacturer Material Standard MS-13340.
Equivalent full synthetic 5W-30 API SP engine oil can be used but must have the API
Donut trademark
Úpage 228.
CAUTION!
Failure to use the recommended API SP/GF-6A or equivalent oil can cause engine
damage not covered by the vehicle warranty.
Fuel Selection - 2.0L Engine 87 Octane (R+M)/2 Method, 0-15% ethanol.
ComponentFluid, Lubricant, or Genuine Part
9-Speed Automatic Transmission – If Equipped Use only Mopar® ZF 8 & 9 Speed ATF Automatic Transmission Fluid, or equivalent.
Failure to use the correct fluid may affect the function or performance of your
transmission.
Power Transfer Unit (PTU) – If Equipped
We recommend using Mopar® Front Axle/PTU Synthetic Axle Lubricant SAE 75W-90 (API GL-5).

Rear Differential (RDM) – If Equipped
We recommend using Mopar® Rear Axle/RDM Synthetic Axle Lubricant SAE 75W-90 (API GL-5).

Brake Master Cylinder We recommend using Mopar® DOT 4 (TUTELA TOP EVO).
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277
INDEX
AActive Driving Assist System ....................................... 101
Active Speed Limiter ....................................................... 90
Adaptive Cruise Control (ACC) ........................................92
Adding Engine Coolant (Antifreeze) ............................ 234
Additives, Fuel .............................................................. 267
Air Bag........................................................................... 176Air Bag Operation.................................................... 177
Air Bag Warning Light .................................... 176
, 178
Driver Knee Air Bag ................................................ 181
Enhanced Accident Response ...................... 184
, 222
Event Data Recorder (EDR).................................... 222 Front Air Bag ........................................................... 178
If Deployment Occurs ............................................. 184
Knee Impact Bolsters ............................................. 181
Maintaining Your Air Bag System .......................... 187
Maintenance ........................................................... 187
Redundant Air Bag Warning Light ......................... 176
Side Air Bags ........................................................... 181
Transporting Pets.................................................... 199
Air Bag Light ........................................................ 176
, 200
Air Cleaner, Engine (Engine Air Cleaner Filter) ........... 229
Air Conditioner Maintenance ...................................... 229
Air Conditioner Refrigerant ................................. 229
, 230
Air Conditioner System ................................................ 229
Air Conditioning ............................................................... 46
Air Conditioning Filter ........................................... 50
, 230
Air Conditioning, Operating Tips ..................................... 49 Air Filter......................................................................... 229 Air Pressure
Tires.......................................................................... 254
Alarm Arm The System......................................................... 20
Disarm The System ................................................... 21
Panic........................................................................... 13
Security Alarm..................................................... 20
, 73
Alarm System Security Alarm............................................................ 20
All Wheel Drive Towing ...................................................................... 221
All Wheel Drive (AWD)............................................88
, 221
Alterations/Modifications Vehicle.......................................................................... 8
Antifreeze (Engine Coolant) ............................... 233
, 268
Disposal ...................................................................234
Anti-Lock Brake System (ABS) ..................................... 154
Anti-Lock Warning Light.................................................. 74
Arming System Security Alarm............................................................ 20
Assist, Hill Start ............................................................. 158
Audio Systems (Radio) ................................................. 129
Auto Down Power Windows............................................ 55
Auto Hold ......................................................................... 84
Auto Liftgate Fault Warning Light .................................. 73
Automatic Dimming Mirror ............................................. 34 Automatic Door Locks .................................................... 25Automatic Headlights ..................................................... 41 Automatic High Beams .................................................. 41
Automatic Temperature Control (ATC) .......................... 49
Automatic Transaxle....................................................... 85
Automatic Transmission ................................................ 86 Adding Fluid .................................................... 237
, 269
Fluid And Filter Change........................................... 237
Fluid Change ........................................................... 237
Fluid Level Check .................................................... 236
Fluid Type .......................................................237
, 269
Special Additives ..................................................... 236
Auxiliary Electrical Outlet (Power Outlet) ...................... 52
Axle Fluid....................................................................... 269
Axle Lubrication ............................................................ 269
BBattery.................................................................... 72, 227
Charging System Light .............................................. 72
Keyless Key Fob Replacement................................. 14
Battery Saver Feature .................................................... 70
Belts, Seat..................................................................... 200
Blind Spot Monitoring .................................................. 159
Body Mechanism Lubrication ...................................... 230
B-Pillar Location ........................................................... 251
Brake Assist System..................................................... 155
Brake Control System, Electronic................................ 155
Brake Fluid.................................................................... 269
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278
Brake System ...................................................... 236, 265
Anti-Lock (ABS)........................................................ 265 Fluid Check..................................................... 236
, 269
Master Cylinder ....................................................... 236
Parking ....................................................................... 82
Warning Light ............................................................. 71
Brake/Transmission Interlock........................................86
Brightness, Interior Lights ....................................... 42
, 43
Bulb Replacement ....................................................... 246
Bulbs, Light................................................................... 201
CCamera, Rear ............................................................... 116
Capacities, Fuel............................................................ 268
Caps, Filler Fuel .......................................................................... 119
Oil (Engine) .............................................................. 226
Radiator (Coolant Pressure)................................... 234
Car Washes .................................................................. 263
Carbon Monoxide Warning .......................................... 202
Cargo Tie-Downs ............................................................. 64
Cellular Phone .............................................................. 153
Certification Label ........................................................ 120
Chains, Tire................................................................... 259
Change Oil Indicator ....................................................... 68
Changing A Flat Tire ..................................................... 206
Chart, Tire Sizing .......................................................... 247
Check Engine Light (Malfunction Indicator Light) .........79
Checking Your Vehicle For Safety ............................... 199
Checks, Safety.............................................................. 199
Child Restraint.............................................................. 188 Child Restraints
Booster Seats .......................................................... 191
Child Seat Installation ............................................. 198How To Stow An unused ALR Seat Belt .................195Infant And Child Restraints ..................................... 190
Lower Anchors And Tethers For Children............... 192
Older Children And Child Restraints....................... 190
Seating Positions ..................................................... 191
Child Safety Locks .......................................................... 25
Clean Air Gasoline ........................................................ 266
Cleaning Wheels .....................................................................262
Windshield Wiper Blades ........................................ 230
Climate Control ............................................................... 46 Automatic ................................................................... 46
Cold Weather Operation ................................................. 81
Compact Spare Tire ...................................................... 258
Connector Universal Consumer Interface (UCI) ......................... 51
Console............................................................................ 51 Floor ........................................................................... 51
Contract, Service .......................................................... 272
Cooling Pressure Cap (Radiator Cap) ..........................234
Cooling System ............................................................. 233 Adding Coolant (Antifreeze) ....................................234
Coolant Level ................................................. 233
, 235
Cooling Capacity ...................................................... 268
Disposal Of Used Coolant ....................................... 234 Drain, Flush, And Refill............................................233
Inspection ................................................................ 235 Points To Remember .............................................. 235
Pressure Cap ........................................................... 234
Radiator Cap............................................................ 234
Selection Of Coolant (Antifreeze) ........ 233
, 268, 269
Cornering Lights ............................................................. 41
Corrosion Protection .................................................... 262
Cruise Light ..................................................................... 77 Customer Assistance ................................................... 270
Cybersecurity ................................................................ 129
DDaytime Running Lights ................................................. 40Defroster, Windshield .................................................. 200
Dipsticks Oil (Engine) .............................................................. 227
Disabled Vehicle Towing .............................................. 220
Disposal Antifreeze (Engine Coolant) .................................... 234
Door Ajar .................................................................. 72
, 73
Door Ajar Light ......................................................... 72, 73
Door Locks ...................................................................... 22 Dead Lock Device ..................................................... 25
Passive Entry ............................................................. 23
Driving Through Flowing, Rising, Or Shallow Standing Water ............................... 128

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279
E
Electric Brake Control System..................................... 155 Anti-Lock Brake System ......................................... 154
Traction Control System ................................ 157
, 158
Electric Parking Brake ....................................................82
Electrical Power Outlets..................................................52 Electronic Stability Control (ESC) ................................ 156
Electronic Throttle Control Warning Light...................... 72Emergency Braking ...................................................... 164
Emergency Gas Can Refueling .................................... 217
Emergency, In Case Of Hazard Warning Flasher ......................................... 203
Jacking..................................................................... 206
Jump Starting .......................................................... 215
Towing ..................................................................... 220
Emission Control System Maintenance.........................79
Engine ........................................................................... 226 Air Cleaner ............................................................... 229Break-In Recommendations ..................................... 82
Checking Oil Level .................................................. 227Compartment .......................................................... 226
Compartment Identification ................................... 226Coolant (Antifreeze) ................................................ 269
Cooling..................................................................... 233
Exhaust Gas Caution .............................................. 202
Fails To Start .............................................................. 81
Flooded, Starting ....................................................... 81
Fuel Requirements ................................................. 266 Jump Starting .......................................................... 215
Oil ...........................................................228
, 268, 269
Oil Filler Cap ............................................................ 226 Oil Filter ....................................................................228
Oil Selection ................................................... 228
, 268
Oil Synthetic ............................................................. 228
Overheating ............................................................. 218
Starting....................................................................... 80
Enhanced Accident Response Feature ............. 184
, 222
Ethanol .......................................................................... 266
Exhaust Gas Cautions ..................................................202
Exhaust System .................................................. 202
, 232
Exterior Lighting .............................................................. 40
Exterior Lights ........................................................40
, 201
FFilters Air Cleaner ............................................................... 229
Air Conditioning ................................................50
, 230
Engine Oil ................................................................. 228
Engine Oil Disposal..................................................228
Flashers Hazard Warning ....................................................... 203
Turn Signals ...............................................42
, 77, 201
Flash-To-Pass .................................................................. 41
Flat Tire Changing ............................................... 246
, 258
Flat Tire Stowage ................................................ 246, 258
Flooded Engine Starting ................................................. 81
Floor Console .................................................................. 51
Fluid Capacities ............................................................268
Fluid Leaks ....................................................................201
Fluid Level Checks Brake ........................................................................ 236
Engine Oil ................................................................. 227 Fluid, Brake................................................................... 269
Fold-Flat Seats ................................................................ 28
Folding Rear Seats ......................................................... 28
Forward Collision Warning ........................................... 162
Freeing A Stuck Vehicle ............................................... 219
Fuel................................................................................ 266
Additives .................................................................. 267
Clean Air .................................................................. 266
Ethanol..................................................................... 266Filler Cap (Gas Cap) ................................................ 119Gasoline ................................................................... 266
Light ........................................................................... 75
Materials Added ...................................................... 267
Methanol ................................................................. 266
Octane Rating.................................................266
, 269
Specifications .......................................................... 269
Tank Capacity .......................................................... 268
Fuses ............................................................................. 237
GGarage Door Opener (HomeLink®)............................... 36
Gas Cap (Fuel Filler Cap) ............................................. 119
Gasoline, (Fuel) ............................................................ 266
Gasoline, Clean Air ....................................................... 266
Gasoline, Reformulated ............................................... 266
Gear Ranges ................................................................... 86
Gear Selector Override................................................. 218
Gear Shift Indicator ........................................................ 68 Glass Cleaning .............................................................. 264
Gross Axle Weight Rating ............................................. 121
Gross Vehicle Weight Rating ....................................... 121
GVWR ............................................................................ 120
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