clutch DODGE NEON 2000 Service Repair Manual

(c) Tighten the collar-to-transaxle bolts to 108
N´m (80 ft. lbs.) torque.
(d) Final torque the collar-to-oil pan bolts to 54
N´m (40 ft. lbs.) torque.
(11) Install both front axle driveshafts. Refer to
Group 3, Differential and Driveline for the correct
procedures.
(12) Connect vehicle speed sensor connector (Fig.
50).
(13) Install right lateral bending brace and tighten
bolts to 81 N´m (60 ft. lbs.) torque.
(14) Lower vehicle.
(15) Connect transaxle cooler lines and tighten
clamps (Fig. 46).
(16) Connect torque converter clutch solenoid and
neutral safety/back-up lamp switch connectors.
(17) Install transaxle dipstick tube.
(18) Install gear shift cable to bracket and connect
to shift lever (Fig. 47).
(19) Install transaxle kickdown cable to bracket
and lever as shown in (Fig. 48).
(20) Install battery lower tray and battery, and
tighten battery hold down clamp to secure battery.
(21) Install the air cleaner/throttle body assy. as
follows:
(a) Connect the accelerator, transaxle kickdown,
and speed control (if equipped) cables to the air
cleaner/throttle body assy.
(b) Install assy into position and tighten fasten-
ers to 14 N´m (120 in. lbs.) torque.
(c) Connect the Throttle Position Sensor (TPS)
and Idle Air Control (IAC) connectors.
(d) Connect proportional purge solenoid (PPS)
and crankcase vent hose from throttle body.
(22) Fill transaxle with a suitable amount of
ATF+4.
(23) Road test vehicle.
(24) Check for leaks, inspect fluid level, and adjust
as necessary.
PUMP OIL SEAL
The pump oil seal can be replaced without remov-
ing the pump and reaction shaft support assembly
from the transaxle case.
REMOVAL
(1) Screw seal remover Tool C-3981-B into seal
(Fig. 56), then tighten screw portion of tool to with-
draw the seal.
INSTALLATION
(1) To install a new seal, place seal in opening of
the pump housing (lip side facing inward). Using Tool
C-4193 and Handle Tool C-4171, drive new seal into
housing until tool bottoms (Fig. 57).
Fig. 56 Remove Pump Oil Seal
1 ± PUMP OIL SEAL
2 ± OIL SEAL REMOVER TOOL C-3981-B
3 ± OIL PUMP
Fig. 57 Install Pump Oil Seal
1 ± OIL PUMP
2 ± OIL SEAL INSTALLER TOOL C-4193
3 ± SPECIAL TOOL HANDLE C-4171
21 - 88 TRANSAXLEPL
REMOVAL AND INSTALLATION (Continued)

Fig. 69 Install Tool C-3752 with Adapters L-4437
1 ± PUMP
2 ± PULLERS TOOL C-3752
3 ± ADAPTERS TOOL L-4437
Fig. 70 Oil Pump with No. 1 Thrust Washer
1 ± FRONT CLUTCH
2 ± OIL PUMP ASSEMBLY
Fig. 71 Oil Pump Gasket
1 ± SPLIT IN GASKET (DIFFERENTIAL OIL FEED)
2 ± PUMP GASKET
3 ± PUMP GASKET DIFFERENTIAL OIL FEED CUTOUT
Fig. 72 Loosen Kickdown Band Adjusting Screw
1 ± KICKDOWN BAND ADJUSTING SCREW
21 - 92 TRANSAXLEPL
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 73 Kickdown Band and Strut
1 ± FRONT CLUTCH
2 ± KICKDOWN BAND
3 ± OIL RETURN AND FEED HOLE TO DIFFERENTIAL
4 ± STRUT
Fig. 74 Front Clutch Assembly
1 ± REAR CLUTCH ASSEMBLY
2 ± FRONT CLUTCH ASSEMBLY
Fig. 75 No. 2 Thrust Washer and Rear Clutch
1 ± REAR CLUTCH ASSEMBLY
2 ± #2 THRUST WASHER
Fig. 76 No. 3 Thrust Washer
1 ± OUTPUT SHAFT
2 ± SUN GEAR DRIVING SHELL
3 ± #3 THRUST WASHER (SELECT FIT)
PLTRANSAXLE 21 - 93
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 81 No. 9 Thrust Washer
1 ± #9 THRUST WASHER
2 ± OUTPUT SHAFT
3 ± REAR PLANETARY GEAR ASSEMBLY
Fig. 82 Rear Planetary Gear Assembly
1 ± REAR PLANETARY GEAR ASSEMBLY
Fig. 83 No. 10 Thrust Washer
1 ± OVERRUNNING CLUTCH CAM ASSEMBLY
2 ± #10 THRUST WASHER
Fig. 84 Overrunning Clutch Cam Assembly
1 ± OUTPUT SHAFT
2 ± OVERRUNNING CLUTCH CAM ASSEMBLY
PLTRANSAXLE 21 - 95
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 85 Overrunning Clutch Rollers and Spring
1 ± LOW-REVERSE BAND
2 ± OVERRUNNING CLUTCH ROLLERS (8)
3 ± OVERRUNNING CLUTCH SPRINGS (8)
Fig. 86 Loosen or Adjust Low/Reverse Band
1 ± LOW-REVERSE BAND LEVER
2 ± ADJUSTING SCREW
3 ± STRUT
4 ± LOW-REVERSE BAND
5 ± LOCK NUT
6 ± LEVER (SHORT)
Fig. 87 Low/Reverse Band and Strut
1 ± #11 THRUST WASHER
2 ± LOW-REVERSE BAND
3 ± STRUT
Fig. 88 No. 11 Thrust Washer
1 ± #11 THRUST WASHER
2 ± OUTPUT SHAFT
21 - 96 TRANSAXLEPL
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 89 Install Overrunning Clutch Rollers and
Springs
1 ± TOOL L-4440
2 ± ROLLER (8)
3 ± OVERRUNNING CLUTCH CAM ASSEMBLY
4 ± SPRING (8)
Fig. 90 Detent Spring Attaching Screw and Spring
1 ± SPECIAL TOOL L-4553
2 ± DETENT SPRING SCREW
3 ± SCREWDRIVER HANDLE
Fig. 91 Using Tool L-4553 on Valve Body Screw
1 ± SCREWDRIVER HANDLE
2 ± VALVE BODY ASSEMBLY
3 ± SPECIAL TOOL L-4553
Fig. 92 Remove or Install Valve Body Screws
1 ± SCREWDRIVER HANDLE
2 ± VALVE BODY SCREWS (16)
3 ± VALVE BODY
4 ± SPECIAL TOOL L-4553
PLTRANSAXLE 21 - 97
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 103 Torque Converter Clutch Solenoid and Regulator/Control Valves
1 ± CONVERTER PRESSURE CONTROL VALVE
2 ± END COVER
3 ± SCREW (3)4 ± REGULATOR VALVE THROTTLE PRESSURE PLUG SPRING
5 ± REGULATOR VALVE THROTTLE PRESSURE PLUG
6 ± SWITCH VALVE
21 - 102 TRANSAXLEPL
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 104 Shift Valves and Shuttle Valve
1 ± SHUTTLE VALVE E-CLIP
2 ± SHUTTLE VALVE SECONDARY SPRING
3 ± SHUTTLE VALVE
4 ± 2±3 SHIFT VALVE
5 ± SHUTTLE VALVE PRIMARY SPRING
6 ± 2±3 SHIFT VALVE SPRING
7 ± SHUTTLE VALVE PLUG
8 ± SCREWS9 ± BY-PASS VALVE SPRING
10 ± 1±2 SHIFT VALVE SPRING
11 ± 1±2 SHIFT VALVE
1 2 ± B Y- PA S S VA LV E
13 ± TORQUE CONVERTER CLUTCH SOLENOID
14 ± VALVE BODY
15 ± SPRING GUIDES (2)
PLTRANSAXLE 21 - 103
DISASSEMBLY AND ASSEMBLY (Continued)

FRONT CLUTCH
Front Clutch Assembly
1 ± SNAP RING (WAVE)
2 ± REACTION PLATE
3 ± CLUTCH DISC
4 ± CLUTCH PLATE
5 ± SEAL
6 ± CLUTCH RETAINER7 ± SEAL
8 ± PISTON
9 ± SPRING
10 ± SNAP RING
11 ± SPRING RETAINER
PLTRANSAXLE 21 - 105
DISASSEMBLY AND ASSEMBLY (Continued)

DISASSEMBLY
Fig. 106 Front Clutch Waved Snap Ring
1 ± WAVED SNAP RING
2 ± SCREWDRIVER
3 ± FRONT CLUTCH ASSEMBLY
Fig. 107 Thick Steel Plate and Waved Snap Ring
1 ± WAVED SNAP RING
2 ± THICK STEEL PLATE
3 ± FRONT CLUTCH RETAINER
Fig. 108 Front Clutch (4-Disc Shown)
1 ± FRONT CLUTCH RETAINER
2 ± CLUTCH PLATES
3 ± DRIVING DISCS
Fig. 109 Front Clutch Return Spring Snap Ring
1 ± COMPRESSOR TOOL C-3575-A
2 ± FRONT CLUTCH RETAINER
3 ± SNAP RING
4 ± SNAP RING PLIERS
21 - 106 TRANSAXLEPL
DISASSEMBLY AND ASSEMBLY (Continued)