clock DODGE NEON 2000 Service Owner's Guide
[x] Cancel search | Manufacturer: DODGE, Model Year: 2000, Model line: NEON, Model: DODGE NEON 2000Pages: 1285, PDF Size: 29.42 MB
Page 353 of 1285

INSTALLATION
For installation, reverse the above procedures.
Ensure that the red locking tab is in the lock position
after installing the connector. Tighten trim screws to
2 N´m (20 in. lbs.) torque. Tighten the three module
retaining nuts to 22 to 34 N´m (200 to 300 in. lbs.)
torque. Do not connect battery negative cable. Refer
to Diagnosis and Testing for Airbag System Test pro-
cedures.
DEPLOYED MODULE
REMOVAL
When removing a deployed module, rubber gloves,
eye protection, and a long-sleeved shirt should be
worn, as there may be deposits on the surface which
could irritate the skin and eyes.
(1) Roll/fold airbag towards instrument panel.
(2) Close door over folded airbag and tape door
closed.
(3) Disconnect and isolate the battery negative
cable (Fig. 4).
(4) Remove instrument panel top cover. Refer to
Group 8E Instrument Panel Systems, Instrument
Panel Top Cover Removal and Installation.
(5) Remove three screws to glove box door and
remove door from instrument panel.
(6) Remove three passenger airbag cover screws
attaching cover to top of instrument panel (Fig. 9).
(7) Remove two passenger airbag cover screws
attaching cover to front lower instrument panel.
(8) Remove three module attaching nuts from the
support structure.
(9) Lift module up until the wire connector is visi-
ble and disconnect the 4-way wire connector from
module. Unlock the red locking tab and compress
lock to release the connector (Fig. 10).
INSTALLATION
For installation, reverse the above procedures.
Ensure that the red locking tab is in the lock position
after installing the connector. Tighten trim screws to
2 N´m (20 in. lbs.) torque. Tighten the module nuts to
22 to 34 N´m (200 to 300 in. lbs.) torque. Do not con-
nect battery negative cable. Refer to Diagnosis and
Testing for Airbag System Test procedures.
STEERING WHEEL
WARNING: DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE BEFORE
BEGINNING ANY AIRBAG SYSTEM COMPONENT
REMOVAL OR INSTALLATION PROCEDURE. THIS
WILL DISABLE THE AIRBAG SYSTEM. FAILURE TO
DISCONNECT BATTERY COULD RESULT IN ACCI-DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
ALLOW SYSTEM CAPACITOR TO DISCHARGE
FOR 1 MINUTE BEFORE REMOVING ANY AIRBAG
COMPONENTS.
REMOVAL
(1) Adjust the steering wheel so that the tires are
in the straight ahead position. Then:
(a) Rotate the steering wheel half turn (180
degrees) to the right (clockwise).
(b) Lock column with the ignition cylinder lock.
(2) Disconnect and isolate the battery negative
cable (Fig. 4).
(3) Remove the speed control switches and discon-
nect the wire connectors or covers (Fig. 11).
(4) Remove the Driver Airbag Module attaching
bolts from the back of steering wheel.
(5) Lift module and disconnect the airbag and horn
wire connectors.
(6) Remove steering wheel retaining nut.
(7) Remove the steering wheel with a steering
wheel puller (Fig. 12). While removing the steering
wheel take care to feed the wires gently through the
holes in the steering wheel.
INSTALLATION
(1) Confirm that:
(a) The steering wheel position is a half turn
(180 degrees) to the right (clockwise).
(b) The column is locked with the ignition cylin-
der lock.
(c) Check that the turn signal stalk is in the
neutral position.
(2) Install the steering wheel ensuring the flats on
hub align with the clockspring. Pull the horn lead,
airbag and speed control leads through the larger
Fig. 11 Steering Wheel Remove/Install
8M - 8 PASSIVE RESTRAINT SYSTEMSPL
REMOVAL AND INSTALLATION (Continued)
Page 354 of 1285

slot. Ensure leads do not get pinched under the steer-
ing wheel.
(3) Install the steering wheel retaining nut, and
tighten it to 61 N´m (45 ft. lbs.) torque.
(4) Install the driver airbag module. Refer to
Driver Airbag Module Removal and Installation in
this section.
(5) Do not connect the battery negative cable.
Refer to Diagnosis and Testing for Airbag System
Test procedures.
ADJUSTMENTS
CLOCKSPRING CENTERING PROCEDURE
WARNING: DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE BEFORE
BEGINNING ANY AIRBAG SYSTEM COMPONENTREMOVAL OR INSTALLATION PROCEDURE. THIS
WILL DISABLE THE AIRBAG SYSTEM. FAILURE TO
DISCONNECT BATTERY COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
ALLOW SYSTEM CAPACITOR TO DISCHARGE
FOR 1 MINUTE BEFORE REMOVING ANY AIRBAG
COMPONENTS.
If the rotating tape within the clockspring is not
positioned properly with the steering wheel and the
front wheels, the clockspring may fail during use.
The following procedureMUST BE USEDto center
the clockspring if:
²The clockspring is not known to be properly
positioned.
²The front wheels were moved.
²The steering wheel was moved from the half
turn (180 degrees) to the right (clockwise) position.
(1) Remove clockspring. Refer to Clockspring
Removal and Installation in this section.
(2) Rotate the clockspring rotor in the CLOCK-
WISE DIRECTION to the end of travel. Do not apply
excessive torque.
(3) From the end of travel, rotate the rotor three
full turns in the counterclockwise direction. The horn
wire and the squib wire should end up at the bottom.
If not, rotate the rotor counter clockwise until the
wires are properly orientated, but not more than half
turn (180 degrees). Engage clockspring locking mech-
anism.
(4) For installation, refer to Clockspring Removal
and Installation in this section.
(5) Do not connect battery negative cable. Refer to
Diagnosis and Testing for Airbag System Test
procedures.
Fig. 12 Steering Wheel Puller Installed
1 ± STEERING WHEEL
2 ± STEERING WHEEL PULLER
PLPASSIVE RESTRAINT SYSTEMS 8M - 9
REMOVAL AND INSTALLATION (Continued)
Page 410 of 1285

8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch Relay............8W-42
A/C Compressor Clutch.................8W-42
A/C Cycling Switch....................8W-42
A/C Heater Blower Motor...............8W-42
A/C Heater Control....................8W-42
A/C Pressure Switches..................8W-42
Airbag Control Module.................8W-43
Airbags.............................8W-43
Antenna.............................8W-47
Automatic Shut Down Relay.............8W-30
Back-Up Lamp Switch..................8W-51
Back-Up Lamps.......................8W-51
Battery.............................8W-20
Blower Motor Resistor Block.............8W-42
Brake Lamp Switch....................8W-30
Brake Shift Interlock Solenoid...........8W-30
Brake Warning Indicator Switch..........8W-40
Camshaft Position Sensor...............8W-30
Cargo Lamp..........................8W-44
Center High Mounted Stop Lamp.........8W-51
Center Stack Lamp....................8W-44
Cigar Lighter/Power Outlet..............8W-41
Circuit Breakers (FB)..................8W-11
City Lamps..........................8W-50
Clockspring.....................8W-33, 41, 43
Clutch Interlock Switch.................8W-30
Combination Flasher...................8W-52
Controller Anti-Lock Brake..............8W-35
Crankshaft Position Sensor..............8W-30
Data Link Connector...................8W-30
Decklid Release Switch.................8W-44
Decklid Solenoid......................8W-61
Diode No. 1..........................8W-42
Dome Lamp..........................8W-44
Dome Lamp/Intrusion Sensor............8W-44
Door Ajar Switches....................8W-40
Door Lock Motors.....................8W-61
Engine Coolant Temperature Sensor.......8W-30
Engine Oil Pressure Switch..............8W-30
Engine Starter Motor Relay.............8W-21
Engine Starter Motor..................8W-21
Fog Lamps........................8W-50, 51
Front Fog Lamp Switch.................8W-50
Fuel Injectors........................8W-30
Fuel Pump Module....................8W-30
Fuel Pump Relay......................8W-30
Fuel Tank...........................8W-30
Fuses (FB)...........................8W-11
Fuses (PDC).........................8W-10
Fuse Block...........................8W-11
Fusible Link A11...................8W-20, 21
Grounds.............................8W-15Component Page
Generator...........................8W-20
Glove Box Lamp/Switch.................8W-44
Headlamp Beam Select..............8W-40, 50
Headlamp Leveling Motors..............8W-50
Headlamp Leveling Switch Illumination....8W-50
Headlamp Leveling Switch..............8W-50
Headlamp Switch...................8W-50, 51
Headlamps..........................8W-50
Horns..............................8W-41
Horn Relay..........................8W-41
Horn Switch.........................8W-41
Hood Ajar Switch......................8W-39
Idle Air Control Motor..................8W-30
Ignition Coil.........................8W-30
Ignition Switch.......................8W-10
Indicators...........................8W-40
Indicator Drivers......................8W-40
Inlet Air Temperature Sensor............8W-30
Instrument Cluster....................8W-40
Instrument Panel Drivers...............8W-40
Knock Sensor.........................8W-30
Leak Detection Pump..................8W-30
License Lamps........................8W-51
Manifold Absolute Pressure Sensor........8W-30
Map/Reading Lamps...................8W-44
Multi- Function Switch.........8W-40, 50, 51, 52
Noise Suppressor......................8W-30
Oxygen Sensors.......................8W-30
Park Brake Switch....................8W-40
Park/Neutral Position Switch............8W-51
Park/Turn Signal Lamps................8W-52
Power Distribution Center...............8W-10
Power Mirror Switch...................8W-62
Power Steering Pressure Switch..........8W-30
Powertrain Control Module..............8W-30
PRNDL Lamp........................8W-44
Proportional Evap/Purge Solenoid.........8W-30
Radiator Fan Motor....................8W-42
Radiator Fan Relay....................8W-42
Radio...............................8W-47
Rear Window Defogger Switch...........8W-48
Rear Window Defogger.................8W-48
Remote Keyless Entry Module............8W-39
Repeater Lamps......................8W-52
Seat Belt Switch......................8W-40
Sentry Key Immobilizer Module..........8W-39
Side Marker Lamps....................8W-50
Siren...............................8W-39
Speakers............................8W-47
Splice Information.....................8W-70
Sunroof Control Module................8W-64
Sunroof Motor........................8W-64
PL8W - 02 COMPONENT INDEX 8W - 02 - 1
Page 454 of 1285

8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch................8W-15-5
A/C Compressor Clutch Relay...........8W-15-5
A/C Heater Control..................8W-15-10
Airbag Control Module................8W-15-8
Battery............................8W-15-8
Brake Lamp Switch..................8W-15-4
Brake Warning Indicator Switch........8W-15-3
Center High Mounted Stop Lamp....8W-15-12, 13
Center Stack Lamp..................8W-15-11
Cigar Lighter/Power Outlet............8W-15-11
Clockspring.........................8W-15-8
Clutch Interlock Switch...............8W-15-3
Controller Anti-Lock Brake.............8W-15-5
Data Link Connector.................8W-15-4
Decklid Solenoid.................8W-15-12, 13
Diode No. 1.........................8W-15-5
Dome Lamp/Intrusion Sensor..........8W-15-13
Driver Cylinder Lock Switch...........8W-15-9
Driver Door Lock Switch..............8W-15-9
Driver Power Mirror.................8W-15-10
Driver Power Window Switch........8W-15-9, 10
Fuel Pump Module..................8W-15-16
Fuel Tank.........................8W-15-16
G101............................8W-15-2, 3
G102..............................8W-15-4
G103............................8W-15-5, 7
G104..............................8W-15-8
G105..............................8W-15-8
G201..............................8W-15-8
G202..............................8W-15-8
G203...........................8W-15-9, 10
G204.............................8W-15-11
G301..........................8W-15-12, 13
G302..........................8W-15-14, 15
G303.............................8W-15-16
G304..........................8W-15-12, 13
Glove Box Lamp/Switch..............8W-15-11
Headlamp Leveling Switch............8W-15-11
High Note Horn...................8W-15-5, 6
Hood Ajar Switch....................8W-15-7
Instrument Cluster..................8W-15-11
Left Back-Up Lamp...............8W-15-12, 13
Left City Lamp......................8W-15-2
Left Front Fog Lamp.................8W-15-6
Left Front Side Marker Lamp..........8W-15-2
Left Front Turn Signal Lamp...........8W-15-2
Left Headlamp......................8W-15-2
Left Headlamp Leveling Motor..........8W-15-2
Left License Lamp..................8W-15-15Component Page
Left Park/Turn Signal Lamp............8W-15-2
Left Rear Fog Lamp.................8W-15-15
Left Rear Turn Signal Lamp...........8W-15-13
Left Repeater Lamp..................8W-15-2
Left Tail/Stop Lamp.................8W-15-13
Left Tail/Stop/Turn Signal Lamp........8W-15-12
License Lamp......................8W-15-14
Low Note Horn......................8W-15-5
Map/Reading Lamps.................8W-15-11
Multi-Function Switch...............8W-15-11
Oxygen Sensor 1/2 Downstream.........8W-15-3
Passenger Cylinder Lock Switch.........8W-15-9
Passenger Door Lock Switch............8W-15-9
Passenger Power Mirror...............8W-15-9
Passenger Power Window Switch........8W-15-9
Power Mirror Switch.................8W-15-10
Power Steering Pressure Switch.........8W-15-4
Powertrain Control Module............8W-15-4
PRNDL Lamp......................8W-15-11
Radiator Fan Motor..................8W-15-5
Radio.............................8W-15-8
Rear Window Defogger............8W-15-12, 13
Rear Window Defogger Switch..........8W-15-8
Remote Keyless Entry Module........8W-15-8, 11
Right Back-Up Lamp..............8W-15-14, 15
Right City Lamp.....................8W-15-7
Right Front Fog Lamp................8W-15-6
Right Front Side Marker Lamp.........8W-15-7
Right Front Turn Signal Lamp..........8W-15-7
Right Headlamp.....................8W-15-7
Right Headlamp Leveling Motor.........8W-15-7
Right License Lamp.................8W-15-15
Right Park/Turn Signal Lamp..........8W-15-7
Right Rear Fog Lamp................8W-15-15
Right Rear Turn Signal Lamp..........8W-15-15
Right Repeater Lamp.................8W-15-7
Right Tail/Stop Lamp................8W-15-15
Right Tail/Stop/Turn Signal Lamp......8W-15-14
Seat Belt Switch.................8W-15-12, 13
Sentry Key Immobilizer Module.........8W-15-8
Siren..............................8W-15-7
Sunroof Control Module..............8W-15-11
Traction Control Switch..............8W-15-11
Trunk Key Cylinder Switch.........8W-15-12, 13
Underhood Lamp....................8W-15-3
Vehicle Speed Control Servo............8W-15-3
Windshield Washer Pump..............8W-15-5
Wipe/Wash Switch...................8W-15-8
Wiper Motor.......................8W-15-11
PL8W - 15 GROUND DISTRIBUTION 8W - 15 - 1
Page 461 of 1285

4
73
52
8
G202 G201 S207WIPE/
WASH
SWITCH MODULE ENTRY
KEYLESS
REMOTE
MODULE IMMOBILIZER
KEY
SENTRY SWITCH DEFOGGER
WINDOW
REAR
RADIO
AIRBAG
CONTROL
MODULE
Z2
22
BK/LGZ2
20
BK/LGZ2
22
BK/LGZ2
22
BK/LG
Z2
20
BK/LGZ9
14
BK
Z6
18
BK/PK
Z10
20
BK/TN
G105
BK10Z1BK8 Z0
BATTERY
CLOCKSPRING
S210
Z9
14
BK
OTHER SPEED
CONTROL
G104
(8W-53-2) (8W-39-2)
(8W-39-3) (8W-48-2)
(8W-47-2)
(8W-43-2) (8W-20-2) (8W-33-3)
8W - 15 - 8 8W-15 GROUND DISTRIBUTIONPL
008W-10PLI01508
Page 474 of 1285

8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay...........8W-30-9
A/C High Pressure Switch.............8W-30-11
Airbag Control Module................8W-30-4
Automatic Shut Down Relay........8W-30-2, 3, 5
Brake Lamp Switch............8W-30-12, 13, 14
Brake Shift Interlock Solenoid.........8W-30-13
Brake Warning Indicator Switch........8W-30-13
Camshaft Position Sensor..............8W-30-7
Center High Mounted Stop Lamp.......8W-30-14
Clockspring........................8W-30-12
Clutch Interlock Switch..............8W-30-15
Controller Anti-Lock Brake..........8W-30-4, 13
Crankshaft Position Sensor............8W-30-7
Data Link Connector................8W-30-2, 4
Engine Coolant Temperature Sensor.....8W-30-7
Engine Oil Pressure Switch............8W-30-2
Engine Starter Motor Relay...........8W-30-15
Fuel Injector No. 1...................8W-30-5
Fuel Injector No. 2...................8W-30-5
Fuel Injector No. 3...................8W-30-5
Fuel Injector No. 4...................8W-30-5
Fuel Pump Module..................8W-30-10
Fuel Pump Relay...................8W-30-10
Fuel Tank.........................8W-30-10
Fuse 6 (FB)........................8W-30-13
Fuse 7 (FB)........................8W-30-13
Fuse 10 (FB).....................8W-30-9, 10
Fuse 11 (FB).....................8W-30-9, 10
Fuse 21 (PDC)..................8W-30-2, 4, 10
Fuse 23 (PDC)......................8W-30-13
Fuse Block....................8W-30-9, 10, 13
G101........................8W-30-3, 12, 15Component Page
G102.......................8W-30-2, 4, 13, 15
G201.............................8W-30-12
G303.............................8W-30-10
Generator.........................8W-30-11
Idle Air Control Motor................8W-30-8
Ignition Coil........................8W-30-5
Inlet Air Temperature Sensor...........8W-30-6
Instrument Cluster................8W-30-4, 10
Knock Sensor.......................8W-30-6
Leak Detection Pump.................8W-30-9
Left Tail/Stop Lamp.................8W-30-14
Manifold Absolute Pressure Sensor......8W-30-6
Multi-Function Switch...............8W-30-14
Noise Suppressor....................8W-30-5
Oxygen Sensor 1/1 Upstream...........8W-30-3
Oxygen Sensor 1/2 Downstream.........8W-30-3
Park/Neutral Position Switch..........8W-30-15
Power Distribution Center......8W-30-2, 4, 10, 13
Power Steering Pressure Switch........8W-30-15
Powertrain Control Module.....8W-30-2, 3, 4, 5, 6,
7, 8, 9, 10, 11, 12, 13, 15
Proportional Evap/Purge Solenoid.......8W-30-15
Radiator Fan Relay...................8W-30-9
Remote Keyless Entry Module..........8W-30-4
Right Tail/Stop Lamp................8W-30-14
Sentry Key Immobilizer Module.........8W-30-4
Throttle Position Sensor...............8W-30-6
Torque Converter Clutch Solenoid.......8W-30-9
Vehicle Speed Control Servo........8W-30-12, 13
Vehicle Speed Control Switch..........8W-30-12
Vehicle Speed Sensor.................8W-30-8
PL8W - 30 FUEL/IGNITION SYSTEM 8W - 30 - 1
Page 485 of 1285

C2415C156C280C2MODULE CONTROL
POWERTRAIN
SPEED
CONTROL
SWITCH
SIGNAL
V37
20
RD/LG
V37
20
RD/LG
43
V32
20
YL/RD
V32
20
YL/RD
5C102
3
412
V36
20
TN/RDV35
20
LG/RD
V30
20
DB/RD
SERVO CONTROL
SPEED
VEHICLE
Z1
20
BK
Z1
18
BK
S112
3 2 140
VEHICLE
SPEED
CONTROL
SWITCH CLOCKSPRING
6
CLOCKSPRING
7
DUMP
SOLENOID SPEED
CONTROL
VENT
SOLENOID
CONTROL CONTROLSOLENOIDVACUUM CONTROLSPEED
BRAKE
LAMP
SWITCH
0 OFF
1 CANCEL
2 SET/COAST
3 RES/ACCEL
4 ON
C15C10415
VENT
SOLENOIDVACUUM
SOLENOID
G101G201
SUPPLYPOWER CONTROLSPEED
Z10
20
BK/TN
Z9
14
BK
S210(8W-15-3)(8W-30-13)
(8W-15-3)(8W-15-8) (8W-33-3)
(8W-33-3)(8W-33-3)
(8W-33-3)
(8W-15-8)
8W - 30 - 12 8W-30 FUEL/IGNITION SYSTEMPL
008W-10PLI03012
Page 522 of 1285

8W-41 HORN/CIGAR LIGHTER/POWER OUTLET
Component Page
Cigar Lighter/Power Outlet............8W-41-4
Clockspring.......................8W-41-2, 3
Fuse 14 (PDC)......................8W-41-4
Fuse 18 (PDC).....................8W-41-2, 3
G103............................8W-41-2, 3
G204..............................8W-41-4
High Note Horn...................8W-41-2, 3Component Page
Horn Relay.......................8W-41-2, 3
Horn Switch......................8W-41-2, 3
Ignition Switch......................8W-41-4
Low Note Horn....................8W-41-2, 3
Power Distribution Center..........8W-41-2, 3, 4
Remote Keyless Entry Module........8W-41-2, 3
PL8W - 41 HORN/CIGAR LIGHTER/POWER OUTLET 8W - 41 - 1
Page 523 of 1285

BATT A0
18FUSE15A
POWER
DISTRIBUTION
CENTER
3940
41 43
CLOCKSPRING
18
5
F62
18
RDF62
18
RD
(IN PDC) RELAY
HORN
HIGH
HORN NOTE
LOW
NOTE
HORN
HORN
SWITCH
X3
20
BK/RD
X3
22
BK/RD
X3
22
BK/RD
8C104
X3
22
BK/RD
G103
C1093
2C109
Z1
12
BKZ1
12
BK
S117 S119
Z1
18
BK
Z1
18
BK
X2
18
DG/RDX2
18
DG/RD
X2
18
DG/RD
18
X3
22
BK/RD
MODULE ENTRY
KEYLESS
REMOTE
HORN
RELAY
CONTROL
S2082 2
1 1
BK18Z1Z1
18
BK
S141
FOG LAMPS OTHER
(DUAL
HORNS)
(8W-10-2)
(8W-10-3)
(8W-10-13)(8W-10-7)
(8W-15-7) (8W-15-7) (8W-15-5) (8W-39-10)
(8W-15-6)
8W - 41 - 2 8W-41 HORN/CIGAR LIGHTER/POWER OUTLET
EXCEPT BUILT-UP-EXPORTPL
008W-10PLI04102
Page 524 of 1285

BATT A0
18FUSE15A
POWER
DISTRIBUTION
CENTER
3940
41 43
CLOCKSPRING
18
5
F62
18
RDF62
18
RD
(IN PDC) RELAY
HORN
G103S119HORN NOTE
HIGH LOW
NOTE
HORN
HORN
SWITCH
X3
20
BK/RD
X3
22
BK/RD
X3
22
BK/RD
8C104
X3
22
BK/RD
X2
18
DG/RDX2
18
DG/RD
Z1
18
BKZ1
18
BK
Z1
12
BK
2
12
1
18
X3
22
BK/RD
MODULE ENTRY
KEYLESS
REMOTE
HORN
RELAY
CONTROL
S208
(8W-10-2)
(8W-10-3)
(8W-10-13)(8W-10-7)
(8W-15-7)(8W-15-5) (8W-39-11)
PL8W-41 HORN/CIGAR LIGHTER/POWER OUTLET
BUILT-UP-EXPORT8W - 41 - 3
PLI04103008W-10