tra DODGE NEON 2000 Service Repair Manual

FRONT CLUTCH
Front Clutch Assembly
1 ± SNAP RING (WAVE)
2 ± REACTION PLATE
3 ± CLUTCH DISC
4 ± CLUTCH PLATE
5 ± SEAL
6 ± CLUTCH RETAINER7 ± SEAL
8 ± PISTON
9 ± SPRING
10 ± SNAP RING
11 ± SPRING RETAINER
PLTRANSAXLE 21 - 105
DISASSEMBLY AND ASSEMBLY (Continued)

DISASSEMBLY
Fig. 106 Front Clutch Waved Snap Ring
1 ± WAVED SNAP RING
2 ± SCREWDRIVER
3 ± FRONT CLUTCH ASSEMBLY
Fig. 107 Thick Steel Plate and Waved Snap Ring
1 ± WAVED SNAP RING
2 ± THICK STEEL PLATE
3 ± FRONT CLUTCH RETAINER
Fig. 108 Front Clutch (4-Disc Shown)
1 ± FRONT CLUTCH RETAINER
2 ± CLUTCH PLATES
3 ± DRIVING DISCS
Fig. 109 Front Clutch Return Spring Snap Ring
1 ± COMPRESSOR TOOL C-3575-A
2 ± FRONT CLUTCH RETAINER
3 ± SNAP RING
4 ± SNAP RING PLIERS
21 - 106 TRANSAXLEPL
DISASSEMBLY AND ASSEMBLY (Continued)

ASSEMBLY
To reassemble, reverse the above procedure.
MEASURING PLATE CLEARANCE
Fig. 110 Front Clutch Return Spring and Piston
1 ± LIP SEALS
2 ± PISTON
3 ± RETURN SPRING RETAINER
4 ± SNAP RING
5 ± PISTON RETURN SPRING
6 ± FRONT CLUTCH RETAINER
Fig. 111 Measuring Front Clutch Plate Clearance
1 ± FEELER GAUGE
2 ± FRONT CLUTCH ASSEMBLY
PLTRANSAXLE 21 - 107
DISASSEMBLY AND ASSEMBLY (Continued)

REAR CLUTCH ASSEMBLY
Rear Clutch Assembly
1 ± SNAP RING (SELECT)
2 ± REACTION PLATE
3 ± CLUTCH DISC
4 ± CLUTCH PLATE
5 ± REACTION PLATE
6 ± CLUTCH RETAINER
7 ± INPUT SHAFT8 ± SNAP RING
9 ± PISTON
10 ± SPRING
11 ± SNAP RING (WAVE)
12 ± SEAL
13 ± SEAL
21 - 108 TRANSAXLEPL
DISASSEMBLY AND ASSEMBLY (Continued)

DISASSEMBLY
Fig. 112 Rear Clutch Outer Snap Ring
1 ± SCREWDRIVER
2 ± SNAP RING
3 ± REAR CLUTCH ASSEMBLY
Fig. 113 Rear Clutch (4-Disc Shown)
1 ± REAR CLUTCH RETAINER
2 ± CLUTCH PLATES
3 ± THICK STEEL PLATE
4 ± SNAP RING (SELECTIVE)
5 ± DRIVING DISCS
6 ± PRESSURE PLATE
Fig. 114 Piston Spring Waved Snap Ring
1 ± REAR CLUTCH RETAINER
2 ± PISTON SPRING
3 ± SCREWDRIVER
4 ± WAVED SNAP RING
Fig. 115 Rear Clutch Piston and Piston Spring
1 ± INPUT SHAFT
2 ± REAR CLUTCH RETAINER
3 ± PISTON SPRING
4 ± WAVED SNAP RING
5 ± PISTON
6 ± PISTON SEALS
PLTRANSAXLE 21 - 109
DISASSEMBLY AND ASSEMBLY (Continued)

Press out input shaft, if required.
ASSEMBLY
To reassemble, reverse the above procedure.
MEASURING PLATE CLEARANCE
FRONT PLANETARY AND ANNULUS
GEAR-RECONDITION
Fig. 116 Remove or Install Input Shaft Snap Ring
1 ± INPUT SHAFT
2 ± REAR CLUTCH RETAINER
3 ± SNAP RING PLIERS
4 ± SNAP RING
Fig. 117 Input Shaft Snap Ring
1 ± INPUT SHAFT
2 ± REAR CLUTCH RETAINER
3 ± SNAP RING
Fig. 118 Measuring Rear Clutch Plate Clearance
1 ± REAR CLUTCH ASSEMBLY
2 ± FEELER GAUGE
3 ± SELECTIVE SNAP RING
Fig. 119 Front Planetary Gear Snap Ring and No. 4
Thrust Washer (Always Install a New Snap Ring)
1 ± SNAP RING
2 ± #4 THRUST WASHER
3 ± SNAP RING
4 ± FRONT PLANETARY GEAR ASSEMBLY
21 - 110 TRANSAXLEPL
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 120 Front Planetary Gear
1 ± FRONT PLANETARY GEAR ASSEMBLY
Fig. 121 Annulus Gear Support Front Snap Ring
1 ± ANNULUS GEAR SUPPORT
2 ± FRONT SNAP RING
3 ± SCREWDRIVER
4 ± FRONT PLANETARY ANNULUS GEAR
Fig. 122 Front Annulus Gear Support and Snap Ring
1 ± FRONT ANNULUS GEAR
2 ± FRONT SNAP RING
3 ± FRONT ANNULUS GEAR SUPPORT
4 ± REAR SNAP RING
Fig. 123 Front Annulus Gear Support Snap Ring
1 ± FRONT ANNULUS GEAR
2 ± REAR SNAP RING
PLTRANSAXLE 21 - 111
DISASSEMBLY AND ASSEMBLY (Continued)

LOW/REVERSE (REAR) SERVO-RECONDITION
DISASSEMBLY
ASSEMBLY
To assemble, reverse the above procedure.
Fig. 124 Low/Reverse Lever
1 ± LOW-REVERSE LEVER
Fig. 125 Low/Reverse Servo Snap Ring
1 ± SNAP-RING PLIERS
Fig. 126 Remove Retainer, Spring and Servo
1 ± SERVO PISTON
2 ± SPRING AND RETAINER
Fig. 127 Low/Reverse Servo Assembly
1 ± SERVO PISTON
2 ± SPRING
21 - 112 TRANSAXLEPL
DISASSEMBLY AND ASSEMBLY (Continued)

ACCUMULATOR-RECONDITION
DISASSEMBLY
ASSEMBLY
To assemble, reverse the above procedure.
KICKDOWN SERVO (CONTROLLED LOAD)-
RECONDITION
DISASSEMBLY
Fig. 128 Accumulator Snap Ring
1 ± ACCUMULATOR PLATE SNAP RING
2 ± SNAP RING PLIERS
3 ± ACCUMULATOR PLATE
Fig. 129 Accumulator Plate and Snap Ring
1 ± SNAP RING
2 ± ACCUMULATOR PLATE
3±88Oº RING
Fig. 130 Accumulator Spring and Piston
1 ± ACCUMULATOR SPRING
2 ± ACCUMULATOR PISTON
3 ± SEAL RINGS
Fig. 131 Kickdown Servo Snap Ring
1 ± SNAP RING
2 ± SNAP RING PLIERS
3 ± ACCUMULATOR PLATE
4 ± KICKDOWN LEVER
5 ± KICKDOWN PISTON ROD GUIDE
PLTRANSAXLE 21 - 113
DISASSEMBLY AND ASSEMBLY (Continued)

ASSEMBLY
To assemble, reverse the above procedure.
TRANSFER SHAFT REPAIR
DISASSEMBLY
Fig. 132 Kickdown Servo Rod Guide and Snap Ring
1 ± SNAP RING
2 ± ACCUMULATOR PLATE
3 ± RETURN SPRING
4 ± O-RING
5 ± PISTON ROD GUIDE
Fig. 133 Kickdown Piston Return Spring and Piston
1 ± RETURN SPRING
2 ± KICKDOWN LEVER
3 ± PISTON ROD
4 ± KICKDOWN SERVO PISTON
Fig. 134 Controlled Load Kickdown Servo
1 ± KICKDOWN PISTON
2 ± O-RING
3 ± SNAP RING
4 ± PISTON ROD GUIDE
5 ± SNAP RING
6 ± O-RING
7 ± PISTON RETURN SPRING
8 ± PISTON ROD
9 ± SEAL RINGS
Fig. 135 Rear Cover Bolts
1 ± REAR COVER
2 ± REAR COVER BOLTS (10)
21 - 114 TRANSAXLEPL
DISASSEMBLY AND ASSEMBLY (Continued)