belt DODGE RAM 2001 Service Workshop Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2001, Model line: RAM, Model: DODGE RAM 2001Pages: 2889, PDF Size: 68.07 MB
Page 405 of 2889

INSTALLATION
(1) Clean gasket mating surfaces.
(2) Using a new gasket, install water pump to
engine as follows: Guide water pump nipple into
bypass hose as pump is being installed. Install water
pump bolts (Fig. 52). Tighten water pump mounting
bolts to 40 N´m (30 ft. lbs.) torque.
(3) Position bypass hose clamp to bypass hose.
(4) Spin water pump to be sure that pump impel-
ler does not rub against timing chain case/cover.
(5) Install a new o-ring to the heater hose coolant
return tube (Fig. 51). Coat the new o-ring with anti-
freeze before installation.
(6) Install coolant return tube and its mounting
bolt to engine (Fig. 51). Be sure the slot in tube
bracket is bottomed to mounting bolt. This will prop-
erly position return tube.
(7) Connect radiator lower hose to water pump.
(8) Connect heater hose and hose clamp to coolant
return tube.
(9) Install drive belt (Refer to 7 - COOLING/AC-
CESSORY DRIVE/DRIVE BELTS - INSTALLATION)
(Fig. 50).
(10) Position fan shroud and fan blade/viscous fan
drive assembly to vehicle as a complete unit.
(11) Install fan shroud.
(12) Install fan blade/viscous fan drive assembly to
water pump shaft.
(13) Fill cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
(14) Connect negative battery cable.
(15) Start and warm the engine. Check for leaks.
WATER PUMP - 8.0L
DIAGNOSIS AND TESTINGÐWATER PUMP
A quick test to determine if pump is working is to
check if heater warms properly. A defective water
pump will not be able to circulate heated coolant
through the long heater hose to the heater core.
REMOVAL
NOTE: The water pump on all models can be
removed without discharging the air conditioning
system (if equipped).
The water pump on all gas powered engines is
bolted directly to the engine timing chain case/
cover.
On the 8.0L V-10 engine, a rubber o-ring (instead of
a gasket) is used as a seal between the water pump
and timing chain case/cover.If water pump is replaced because of bearing/shaft
damage or leaking shaft seal, the mechanical cooling
fan assembly should also be inspected. Inspect for
fatigue cracks, loose blades or loose rivets that could
have resulted from excessive vibration. Replace fan if
any of these conditions are found. Also check condi-
tion of the thermal viscous fan drive (Refer to 7 -
COOLING/ENGINE/FAN DRIVE VISCOUS
CLUTCH - DIAGNOSIS AND TESTING).
(1) Disconnect negative battery cable from battery.
(2) Drain cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
Do not waste reusable coolant. If solution is clean,
drain coolant into a clean container for reuse.
(3) Remove windshield washer reservoir tank from
radiator fan shroud.
(4) Remove the four fan shroud mounting bolts at
the radiator (Fig. 53). Do not attempt to remove
shroud from vehicle at this time.
WARNING: CONSTANT TENSION HOSE CLAMPS
ARE USED ON MOST COOLING SYSTEM HOSES.
WHEN REMOVING OR INSTALLING, USE ONLY
TOOLS DESIGNED FOR SERVICING THIS TYPE OF
CLAMP, SUCH AS SPECIAL CLAMP TOOL (NUMBER
6094). SNAP-ON CLAMP TOOL (NUMBER HPC-20)
MAY BE USED FOR LARGER CLAMPS. ALWAYS
WEAR SAFETY GLASSES WHEN SERVICING CON-
STANT TENSION CLAMPS.
Fig. 53 Typical Fan Shroud Mounting
1 - RADIATOR SUPPORT
2 - RADIATOR
3 - BOLTS (4)
4 - FAN SHROUD
7 - 70 ENGINEBR/BE
WATER PUMP - 3.9L/5.2L/5.9L (Continued)
Page 406 of 2889

CAUTION: A number or letter is stamped into the
tongue of constant tension clamps. If replacement
is necessary, use only an original equipment clamp
with a matching number or letter.
(5) Remove radiator upper hose at radiator.
(6) The thermal viscous fan drive is attached
(threaded) to the water pump hub shaft (Fig. 55).
Remove the fan/fan drive assembly from water pump
by turning the mounting nut counterclockwise (as
viewed from front). Threads on the fan drive are
RIGHT-HAND.A Snap-On 36 MM Fan Wrench
(number SP346 from Snap-On Cummins Diesel Tool
Set number 2017DSP) can be used with Special Tool
6958 Spanner Wrench and Adapter Pins 8346 (Fig.
54) to prevent the pulley from rotating.
(7) If water pump is being replaced, do not unbolt
fan blade assembly (Fig. 55) from the thermal control
fan drive.
(8) Remove fan blade/fan drive and fan shroud as
an assembly from vehicle.
After removing fan blade/fan drive assembly,do
notplace the thermal viscous fan drive in the hori-
zontal position. If stored horizontally, the silicone
fluid in the viscous drive could drain into its bearing
assembly and contaminate the bearing lubricant.(9) Remove accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL) (Fig. 56).
(10) Remove the radiator lower hose at water
pump.
Fig. 54 Using Special Tool 6958 Spanner Wrench
and Adapter Pins 8346
1 - SPECIAL TOOL 6958 SPANNER WRENCH WITH ADAPTER
PINS 8346
2-FAN
Fig. 55 Fan Blade and Viscous Fan DriveÐTypical
1 - WATER PUMP BYPASS HOSE
2 - FAN BLADE ASSEMBLY
3 - VISCOUS FAN DRIVE
4 - WATER PUMP AND PULLEY
Fig. 56 Belt TensionerÐ8.0L V-10 Engine
1 - PULLEY BOLT
2 - IDLER PULLEY
3 - TENSIONER PULLEY
4 - TENSIONER
5 - TENSIONER MOUNTING BOLT
BR/BEENGINE 7 - 71
WATER PUMP - 8.0L (Continued)
Page 407 of 2889

(11) Remove heater hose at water pump fitting.
(12) Remove the seven water pump mounting bolts
(Fig. 57).
(13) Loosen the clamp at the water pump end of
bypass hose. Slip the bypass hose from the water
pump while removing pump from vehicle. Do not
remove the clamp from the bypass hose.
(14) Discard the water pump-to-timing chain/case
cover o-ring seal (Fig. 58).(15) Remove the heater hose fitting from water
pump if pump replacement is necessary. Note posi-
tion (direction) of fitting before removal. Fitting must
be re-installed to same position.
CAUTION: Do not pry the water pump at timing
chain case/cover. The machined surfaces may be
damaged resulting in leaks.
CLEANING
Clean gasket mating surfaces as necessary.
INSPECTION
Visually inspect the water pump and replace if it
has any of the following conditions:
²The body is cracked or damaged
²Water leaks from the shaft seal. This is evident
by traces of coolant below the vent hole
²Loose or rough turning bearing. Also inspect
thermal fan drive
²Impeller rubbing the pump body
INSTALLATION
(1) If water pump is being replaced, install the
heater hose fitting to the pump. Tighten fitting to 16
N´m (144 in. lbs.) torque. After fitting has been
torqued, position fitting as shown in (Fig. 59). When
positioning fitting, do not back off (rotate counter-
clockwise). Use a sealant on the fitting such as
MopartThread Sealant With Teflon. Refer to the
directions on the package.
CAUTION: This heater hose fitting must be installed
to pump before pump is installed to engine.
(2) Clean the o-ring mating surfaces at rear of
water pump and front of timing chain/case cover.
(3) Apply a small amount of petroleum jelly to
o-ring (Fig. 58). This will help retain o-ring to water
pump.
(4) Install water pump to engine as follows: Guide
water pump fitting into bypass hose as pump is being
installed. Install water pump bolts (Fig. 57). Tighten
water pump mounting bolts to 40 N´m (30 ft. lbs.)
torque.
(5) Position bypass hose clamp to bypass hose.
(6) Spin water pump to be sure that pump impel-
ler does not rub against timing chain case/cover.
(7) Connect radiator lower hose to water pump.
(8) Connect heater hose and hose clamp to heater
hose fitting.
(9) Install drive belt (Refer to 7 - COOLING/AC-
CESSORY DRIVE/DRIVE BELTS - INSTALLATION)
(Fig. 56).
(10) Position fan shroud and fan blade/viscous fan
drive assembly to vehicle as a complete unit.
Fig. 57 Water Pump BoltsÐ8.0L V-10ÐTypical
1 - WATER PUMP MOUNTING BOLTS (7)
Fig. 58 Water Pump O-Ring SealÐ8.0L V-10
1 - WATER PUMP
2 - O-RING SEAL
7 - 72 ENGINEBR/BE
WATER PUMP - 8.0L (Continued)
Page 408 of 2889

(11) Install fan shroud to radiator. Tighten bolts to
6 N´m (50 in. lbs.) torque.
(12) Install fan blade/viscous fan drive assembly to
water pump shaft.
(13) Fill cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
(14) Connect negative battery cable.
(15) Start and warm the engine. Check for leaks.
WATER PUMP - 5.9L DIESEL
DESCRIPTION
The water pump is mounted to the engine front
cover between the automatic belt tensioner and the
fan drive pulley (Fig. 60).
The water pump impeller is pressed onto the rear
of a shaft that rotates in a bearing pressed into the
water pump body. The body has a small hole for ven-
tilation. The water pump seals are lubricated by
antifreeze in the coolant mixture. Additional lubrica-
tion is not necessary.
OPERATION
The diesel engine water pump draws coolant from
radiator outlet and circulates it through engine,
heater core and back to radiator inlet. The crank-
shaft pulley drives the water pump with a serpentine
drive belt (Fig. 60).
DIAGNOSIS AND TESTINGÐWATER PUMP
A quick test to determine if pump is working is to
check if heater warms properly. A defective water
pump will not be able to circulate heated coolant
through the long heater hose to the heater core.
REMOVAL
(1) Disconnect battery negative cables.
(2) Drain cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
(3) Remove the bolt retaining the wiring harness
near the top of water pump. Position wire harness to
the side.
(4) Remove the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(5) Remove water pump mounting bolts (Fig. 61).
(6) Clean water pump sealing surface on cylinder
block.
CLEANING
Clean gasket mating surfaces as necessary.
INSPECTION
Visually inspect the water pump and replace if it
has any of the following conditions:
²The body is cracked or damaged
Fig. 59 Heater Hose Fitting PositionÐ8.0L V-10
1 - HEATER HOSE FITTING
2 - WATER PUMP
Fig. 60 Water PumpÐ5.9L DieselÐTypical (non-A/C
shown)
1 - WATER PUMP
2 - ACCESSORY DRIVE BELT
3 - AUTOMATIC BELT TENSIONER
4 - MOUNT BOLT
5 - 3/89SQUARE HOLE
BR/BEENGINE 7 - 73
WATER PUMP - 8.0L (Continued)
Page 409 of 2889

²Water leaks from the shaft seal. This is evident
by traces of coolant below the vent hole
²Loose or rough turning bearing. Also inspect
thermal fan drive
²Impeller rubbing the pump body
INSTALLATION
(1) Install new O-ring seal in groove on water
pump (Fig. 62).
(2) Install water pump. Tighten mounting bolts to
24 N´m (18 ft. lbs.) torque.(3) Install accessory drive belt. Refer to procedure
in this group.
(4) Install the bolt retaining the wiring harness
near top of water pump.
(5) Fill cooling system. Refer to Refilling Cooling
System in this section.
(6) Connect both battery cables.
(7) Start and warm the engine. Check for leaks.
WATER PUMP INLET TUBE -
3.9L/5.2L/5.9L
REMOVALÐWATER PUMP BYPASS HOSE
WITH AIR CONDITIONING
If equipped with A/C, the generator and A/C com-
pressor along with their common mounting bracket
(Fig. 63) must be partially removed. Removing the
generator or A/C compressor from their mounting
bracket is not necessary. Also, discharging the A/C
system is not necessary.Do notremove any refriger-
ant lines from A/C compressor.
WARNING: THE A/C SYSTEM IS UNDER PRESSURE
EVEN WITH THE ENGINE OFF. REFER TO REFRIG-
ERANT WARNINGS IN 24 - HEATING AND AIR CON-
DITIONING.
(1) Disconnect negative battery cable from battery.
(2) Partially drain cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE).
Fig. 61 Water Pump Removal/Installation
1 - O-RING SEAL (SQUARE)
2 - WATER PUMP
3 - BOLT (2)
Fig. 62 Pump O-ring Seal
1 - O-RING SEAL
2 - GROOVE
3 - WATER PUMP
Fig. 63 GeneratorÐA/C Compressor Mounting
BracketÐTypical
7 - 74 ENGINEBR/BE
WATER PUMP - 5.9L DIESEL (Continued)
Page 410 of 2889

(2) Do not waste reusable coolant. If the solution is
clean, drain the coolant into a clean container for
reuse.
(3) Remove upper radiator hose clamp at radiator.
A special clamp tool must be used to remove the con-
stant tension clamps. Remove hose at radiator.
(4) Disconnect throttle cable from clip at radiator
fan shroud.
(5) Unplug wiring harness from A/C compressor.
(6) Remove the air cleaner assembly.
(7) Remove accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(8)3.9L V-6 or 5.2/5.9L V-8 LDC-Gas:The drive
belt idler pulley must be removed to gain access to
one of the A/C compressor/generator bracket mount-
ing bolts. Remove the idler pulley bolt and remove
idler pulley (Fig. 64).
(9)5.9L HDC-Gas:The automatic belt tensioner/
pulley assembly must be removed to gain access to
one of the A/C compressor/generator bracket mount-
ing bolts. Remove the tensioner mounting bolt (Fig.
65) and remove tensioner.(10) Remove the engine oil dipstick tube mounting
bolt at the side of the A/C-generator mounting
bracket.
(11) Disconnect throttle body control cables.
(12) Remove heater hose coolant return tube
mounting bolt (Fig. 66) (Fig. 67) and remove tube
from engine. Discard the old tube O-ring.
(13) Remove bracket-to-intake manifold bolts
(number 1 and 2 (Fig. 63).
(14) Remove remaining bracket-to-engine bolts
(Fig. 68) (Fig. 69).
(15) Lift and position generator and A/C compres-
sor (along with their common mounting bracket) to
gain access to bypass hose. A block of wood may be
used to hold assembly in position.
(16) Loosen and position both hose clamps to the
center of bypass hose. A special clamp tool must be
used to remove the constant tension clamps. Remove
hose from vehicle.
Fig. 64 Idler PulleyÐ3.9L V-6 or 5.2/5.9L V-8
LDC-Gas Engines
Fig. 65 Belt TensionerÐ5.9L HDC-Gas Engine
1 - PULLEY BOLT
2 - IDLER PULLEY
3 - TENSIONER PULLEY
4 - TENSIONER
5 - TENSIONER MOUNTING BOLT
BR/BEENGINE 7 - 75
WATER PUMP INLET TUBE - 3.9L/5.2L/5.9L (Continued)
Page 412 of 2889

REMOVALÐWATER PUMP BYPASS HOSE
WITHOUT AIR CONDITIONING
A water pump bypass hose (Fig. 70) is used
between the intake manifold and water pump on all
gas powered engines. To test for leaks, refer to Test-
ing Cooling System for Leaks in this group.
(1) Partially drain cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE). Do not
waste reusable coolant. If the solution is clean, drain
the coolant into a clean container for reuse.
WARNING: CONSTANT TENSION HOSE CLAMPS
ARE USED ON MOST COOLING SYSTEM HOSES.
WHEN REMOVING OR INSTALLING, USE ONLY
TOOLS DESIGNED FOR SERVICING THIS TYPE OF
CLAMP, SUCH AS SPECIAL CLAMP TOOL (NUMBER
6094). SNAP-ON CLAMP TOOL (NUMBER HPC-20)
MAY BE USED FOR LARGER CLAMPS. ALWAYS
WEAR SAFETY GLASSES WHEN SERVICING CON-
STANT TENSION CLAMPS.
CAUTION: A number or letter is stamped into the
tongue of constant tension clamps. If replacement
is necessary, use only an original equipment clamp
with a matching number or letter.
(2) Loosen both bypass hose clamps and position to
the center of hose.
(3) Remove hose from vehicle.
INSTALLATIONÐWATER PUMP BYPASS HOSE
WITH AIR CONDITIONING
(1) Position bypass hose clamps to the center of
hose.
(2) Install bypass hose to engine.
(3) Secure both hose clamps.
(4) Install generator-A/C mounting bracket assem-
bly to engine. Tighten bolt number 1 (Fig. 63) to 41
N´m (30 ft. lbs.) torque. Tighten bolt number 2 (Fig.
63) to 28 N´m (20 ft. lbs.) torque. Tighten bracket
mounting bolts (Fig. 68) (Fig. 69) to 40 N´m (30 ft.
lbs.) torque.
(5) Install a new O-ring to the heater hose coolant
return tube (Fig. 66) (Fig. 67). Coat the new O-ring
with antifreeze before installation.
(6) Install coolant return tube and its mounting
bolt to engine (Fig. 66) (Fig. 67).
(7) Connect throttle body control cables.
(8) Install oil dipstick mounting bolt.
(9)3.9L V-6 or 5.2/5.9L V-8 LDC-Gas Engines:
Install idler pulley. Tighten bolt to 41 N´m (30 ft.
lbs.) torque.
(10)5.9L HDC-Gas:Install automatic belt ten-
sioner assembly to mounting bracket. A dowel pin is
located on back of tensioner (Fig. 71). Align this to
dowel hole (Fig. 72) in tensioner mounting bracket.
Tighten bolt to 41 N´m (30 ft. lbs.) torque.
(11) Install drive belt (Refer to 7 - COOLING/AC-
CESSORY DRIVE/DRIVE BELTS - INSTALLA-
TION).
Fig. 71 Tensioner Dowel PinÐ5.9L HDC-Gas Engine
1 - BELT TENSIONER
2 - DOWEL PIN
Fig. 70 Water Pump Bypass HoseÐTypical
1 - WATER PUMP BYPASS HOSE
2 - FAN BLADE ASSEMBLY
3 - VISCOUS FAN DRIVE
4 - WATER PUMP AND PULLEY
BR/BEENGINE 7 - 77
WATER PUMP INLET TUBE - 3.9L/5.2L/5.9L (Continued)
Page 413 of 2889

CAUTION: When installing the serpentine accessory
drive belt, the belt must be routed correctly. If not,
the engine may overheat due to the water pump
rotating in the wrong direction (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLA-
TION). The correct belt with the correct length must
be used.(12) Install air cleaner assembly.
(13) Install upper radiator hose to radiator.
(14) Connect throttle cable to clip at radiator fan
shroud.
(15) Connect wiring harness to A/C compressor.
(16) Fill cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
(17) Start and warm the engine. Check for leaks.
INSTALLATIONÐWATER PUMP BYPASS HOSE
WITHOUT AIR CONDITIONING
(1) Position bypass hose clamps to the center of
hose.
(2) Install bypass hose to engine.
(3) Secure both hose clamps.
(4) Fill cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
(5) Start and warm the engine. Check for leaks.
Fig. 72 Tensioner Mounting
1 - DOWEL PIN HOLE
2 - TENSIONER MOUNTING BRACKET
7 - 78 ENGINEBR/BE
WATER PUMP INLET TUBE - 3.9L/5.2L/5.9L (Continued)
Page 446 of 2889

CHIME/BUZZER
TABLE OF CONTENTS
page page
CHIME WARNING SYSTEM
DESCRIPTION............................1
OPERATION.............................1DIAGNOSIS AND TESTING..................2
CHIME WARNING SYSTEM................2
CHIME WARNING SYSTEM
DESCRIPTION
A chime warning system is standard factory-in-
stalled equipment on this model. The chime warning
system uses a single chime tone generator that is
integral to the Central Timer Module (CTM) to pro-
vide an audible indication of various vehicle condi-
tions that may require the attention of the vehicle
operator. The chime warning system includes the fol-
lowing major components, which are described in fur-
ther detail elsewhere in this service manual:
²Central Timer Module- The Central Timer
Module (CTM) is located under the driver side end of
the instrument panel, inboard of the instrument
panel steering column opening. The CTM contains an
integral chime tone generator to provide all of the
proper chime warning system features based upon
the monitored inputs.
²Door Ajar Switch- A door ajar switch is inte-
gral to the driver side front door latch. This switch
provides an input to the chime warning system indi-
cating whether the driver side front door is open or
closed.
²Headlamp Switch- The headlamp switch is
located on the instrument panel outboard of the
steering column. The headlamp switch provides an
input to the chime warning system indicating when
the exterior lamps are turned On or Off.
²Ignition Switch- A key-in ignition switch is
integral to the ignition switch. The key-in ignition
switch provides an input to the chime warning sys-
tem indicating whether a key is present in the igni-
tion lock cylinder.
²Seat Belt Switch- A seat belt switch is inte-
gral to the driver side front seat belt retractor unit.
The seat belt switch provides an input to the chime
warning system indicating whether the driver side
front seat belt is fastened.
Hard wired circuitry connects many of the chime
warning system components to each other through
the electrical system of the vehicle. These hard wired
circuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained bymany different methods. These circuits may be con-
nected to each other, to the vehicle electrical system
and to the chime warning system components
through the use of a combination of soldered splices,
splice block connectors, and many different types of
wire harness terminal connectors and insulators.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and location views for the various wire har-
ness connectors, splices and grounds.
The CTM chime warning system circuitry and the
integral chime tone generator cannot be adjusted or
repaired. If the CTM or the chime tone generator are
damaged or faulty, the CTM unit must be replaced.
OPERATION
The chime warning system is designed to provide an
audible output as an indication of various conditions
that may require the attention or awareness of the
vehicle operator. The chime warning system compo-
nents operate on battery current received through a
fused B(+) fuse in the Junction Block (JB) on a non-
switched fused B(+) circuit so that the system may
operate regardless of the ignition switch position.
The chime warning system provides an audible
indication to the vehicle operator under the following
conditions:
²Fasten Seat Belt Warning- The Central
Timer Module (CTM) chime tone generator will gen-
erate repetitive chime tones at a slow rate to
announce that a hard wired input from the seat belt
switch to the Electro-Mechanical Instrument Cluster
(EMIC) indicates that the driver side front seat belt
is not fastened with the ignition switch in the On
position. Unless the driver side front seat belt is fas-
tened, the chimes will continue to sound for a dura-
tion of about seven seconds each time the ignition
switch is turned to the On position or until the driver
side front seat belt is fastened, whichever occurs
first. This chime tone is based upon a hard wired
chime request input to the CTM from the EMIC, but
is not related to the operation of the EMIC ªSeatbeltº
indicator.
BR/BECHIME/BUZZER 8B - 1
Page 448 of 2889

WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
CHIME WARNING SYSTEM DIAGNOSIS
CONDITION POSSIBLE CAUSES CORRECTION
SEAT BELT WARNING
CHIME WITH SEAT BELT
BUCKLED1. Seat belt switch sense
circuit shorted.1. Disconnect the body wire harness connector
for the seat belt switch and the instrument panel
wire harness connector (Connector C2) for the
EMIC. Check for continuity between the seat belt
switch sense circuit cavity and a good ground.
There should be no continuity. Repair the seat
belt switch sense circuit, if required.
2. Faulty seat belt switch. 2. Check for continuity between the ground circuit
cavity and the seat belt switch sense circuit cavity
of the seat belt switch connector receptacle.
There should be no continuity with the seat belt
buckled. Replace the faulty seat belt, if required.
NO SEAT BELT WARNING
CHIME WITH SEAT BELT
UNBUCKLED, BUT OTHER
CHIME FEATURES OK1. Seat belt switch ground
circuit open.1. Disconnect the body wire harness connector
for the seat belt switch. Check for continuity
between the ground circuit cavity of the connector
for the seat belt switch and a good ground. There
should be continuity. If not OK, repair the open
ground circuit to ground as required.
2. Seat belt switch sense
circuit open.2. With the body wire harness connector for the
seat belt switch and the instrument panel wire
harness connector (Connector C2) for the EMIC
disconnected, there should be continuity between
the seat belt switch sense circuit cavities of the
two connectors. Repair the seat belt switch sense
circuit, if required.
3. Faulty seat belt switch. 3. Check for continuity between the ground circuit
cavity and the seat belt switch sense circuit cavity
of the seat belt switch connector receptacle.
There should be continuity with the seat belt
unbuckled. Replace the faulty seat belt, if
required.
BR/BECHIME/BUZZER 8B - 3
CHIME WARNING SYSTEM (Continued)