power DODGE RAM 2002 Service Repair Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2002, Model line: RAM, Model: DODGE RAM 2002Pages: 2255, PDF Size: 62.07 MB
Page 593 of 2255

INSTALLATION
(1) Connect the power window switch to the har-
ness connector.
(2) Insert the rear of the switch and bezel unit into
the opening.
(3) Push down on the front and rear of the switch
until the retaining tabs snap into place.
(4) Reconnect the battery negative cable.
WINDOW MOTOR
DESCRIPTION
A permanent magnet reversible motor moves the
window regulator through an integral gearbox mech-
anism. A positive and negative battery connection to
the two motor terminals will cause the motor to
rotate in one direction. Reversing the current
through these same two connections will cause the
motor to rotate in the opposite direction.
In addition, each power window motor is equipped
with an integral self-resetting circuit breaker to pro-
tect the motor from overloads. The power window
motor and gearbox assembly cannot be repaired and,
if faulty or damaged, the entire power window regu-
lator assembly must be replaced.
DIAGNOSIS AND TESTING - WINDOW MOTOR
For circuit descriptions and diagrams, refer to the
appropriate wiring information. The wiring informa-
tion includes wiring diagrams, proper wire and con-
nector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds. Before you proceed withthis diagnosis, confirm proper switch operation.
(Refer to 8 - ELECTRICAL/POWER WINDOWS/
POWER WINDOW SWITCH - DIAGNOSIS AND
TESTING).
(1) Disconnect and isolate the battery negative
cable. Remove the trim panel from the door with the
inoperative power window.
(2) Unplug the power window motor wire harness
connector. Apply 12 volts across the motor terminals
to check its operation in one direction. Reverse the
connections across the motor terminals to check the
operation in the other direction. Remember, if the
window is in the full up or full down position, the
motor will not operate in that direction by design. If
OK, repair the circuits from the power window motor
to the power window switch as required. If not OK,
replace the faulty motor.
(3) If the motor operates in both directions, check
the operation of the window glass and lift mechanism
through its complete up and down travel. There
should be no binding or sticking of the window glass
or lift mechanism through the entire travel range. If
not OK, (Refer to 23 - BODY/DOOR - FRONT/WIN-
DOW REGULATOR - REMOVAL).
REMOVAL
The power window motor and mechanism is inte-
gral to the power window regulator unit. If the power
window motor or mechanism is faulty or damaged,
the entire power window regulator unit must be
replaced. (Refer to 23 - BODY/DOOR - FRONT/WIN-
DOW REGULATOR - REMOVAL) for the window
regulator service procedures.
8N - 26 POWER WINDOWSBR/BE
POWER WINDOW SWITCH (Continued)
Page 624 of 2255

SPEED CONTROL
TABLE OF CONTENTS
page page
SPEED CONTROL
DESCRIPTION
DESCRIPTION - SPEED CONTROL SYSTEM . 1
DESCRIPTION - VEHICLE SPEED INPUT....2
OPERATION - SPEED CONTROL SYSTEM....2
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - VACUUM
SUPPLY TEST.........................3
DIAGNOSIS AND TESTING - ROAD TEST....4
SPECIFICATIONS
TORQUE - SPEED CONTROL SYSTEM.....4
CABLE
DESCRIPTION..........................4
OPERATION............................4
REMOVAL
REMOVAL - GAS ENGINES...............4
REMOVAL - DIESEL WITH AUTO. TRANS. . . . 5
INSTALLATION
INSTALLATION - GAS ENGINES...........5
INSTALLATION - DIESEL WITH AUTO.
TRANS...............................6SPEED CONTROL SERVO
DESCRIPTION..........................6
OPERATION............................6
REMOVAL
REMOVAL............................6
REMOVAL - DIESEL WITH AUTO. TRANS. . . . 9
INSTALLATION
INSTALLATION.......................11
INSTALLATION - DIESEL WITH AUTO.
TRANS..............................12
SWITCH
DESCRIPTION.........................12
OPERATION...........................12
REMOVAL.............................13
INSTALLATION.........................14
VACUUM RESERVOIR
DESCRIPTION.........................14
REMOVAL.............................14
INSTALLATION.........................15
SPEED CONTROL
DESCRIPTION
DESCRIPTION - SPEED CONTROL SYSTEM
Gas Engines and/or Diesel With Automatic Trans.
The speed control system is operated by the use of
a cable and a vacuum controlled servo. Electronic
control of the speed control system is integrated into
the Powertrain Control Module (PCM). The controls
consist of two steering wheel mounted switches. The
switches are labeled: ON/OFF, RES/ACCEL, SET,
COAST, and CANCEL.
The system is designed to operate at speeds above
30 mph (50 km/h).
WARNING: THE USE OF SPEED CONTROL IS NOT
RECOMMENDED WHEN DRIVING CONDITIONS DO
NOT PERMIT MAINTAINING A CONSTANT SPEED,
SUCH AS IN HEAVY TRAFFIC OR ON ROADS THATARE WINDING, ICY, SNOW COVERED, OR SLIP-
PERY.
Diesel With Manual Trans.
The speed control system is fully electronically con-
trolled by the Engine Control Module (ECM).A
cable and a vacuum controlled servo are not
used if the vehicle is equipped with a manual
transmission and a diesel engine. This is a ser-
vo-less system.The controls consist of two steering
wheel mounted switches. The switches are labeled:
ON/OFF, RES/ACCEL, SET, COAST, and CANCEL.
The system is designed to operate at speeds above
30 mph (50 km/h).
WARNING: THE USE OF SPEED CONTROL IS NOT
RECOMMENDED WHEN DRIVING CONDITIONS DO
NOT PERMIT MAINTAINING A CONSTANT SPEED,
SUCH AS IN HEAVY TRAFFIC OR ON ROADS THAT
ARE WINDING, ICY, SNOW COVERED, OR SLIP-
PERY.
BR/BESPEED CONTROL 8P - 1
Page 626 of 2255

Once the speed control has been disengaged,
depressing the RES/ACCEL switch (when speed is
greater than 30 mph) restores the vehicle to the tar-
get speed that was stored in the ECM.
While the speed control is engaged, the driver can
increase the vehicle speed by depressing the RES/AC-
CEL switch. The new target speed is stored in the
ECM when the RES/ACCEL is released. The ECM
also has a9tap-up9feature in which vehicle speed
increases at a rate of approximately 2 mph for each
momentary switch activation of the RES/ACCEL
switch.
A ªtap downº feature is used to decelerate without
disengaging the speed control system. To decelerate
from an existing recorded target speed, momentarily
depress the COAST switch. For each switch activa-
tion, speed will be lowered approximately 1 mph.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - VACUUM SUPPLY
TEST
Gas Powered Engines
On gasoline powered engines: actual engine vac-
uum, a vacuum reservoir, a one-way check valve and
vacuum lines are used to supply vacuum to the speed
control servo.
(1) Disconnect vacuum hose at speed control servo
and install a vacuum gauge into the disconnected
hose.
(2) Start engine and observe gauge at idle. Vac-
uum gauge should read at least ten inches of mer-
cury.
(3) If vacuum is less than ten inches of mercury,
determine source of leak. Check vacuum line to
engine for leaks. Also check actual engine intake
manifold vacuum. If manifold vacuum does not meet
this requirement, check for poor engine performance
and repair as necessary.
(4) If vacuum line to engine is not leaking, check
for leak at vacuum reservoir. To locate and gain
access to reservoir, refer to Vacuum Reservoir Remov-
al/Installation in this group. Disconnect vacuum line
at reservoir and connect a hand-operated vacuum
pump to reservoir fitting. Apply vacuum. Reservoir
vacuum should not bleed off. If vacuum is being lost,
replace reservoir.
(5) Verify operation of one-way check valve and
check it for leaks.
(a) Locate one-way check valve. The valve is
located in vacuum line between vacuum reservoirand engine vacuum source. Disconnect vacuum
hoses (lines) at each end of valve.
(b) Connect a hand-operated vacuum pump to
reservoir end of check valve. Apply vacuum. Vac-
uum should not bleed off. If vacuum is being lost,
replace one-way check valve.
(c) Connect a hand-operated vacuum pump to
vacuum source end of check valve. Apply vacuum.
Vacuum should flow through valve. If vacuum is
not flowing, replace one-way check valve. Seal the
fitting at opposite end of valve with a finger and
apply vacuum. If vacuum will not hold, diaphragm
within check valve has ruptured. Replace valve.
Diesel Engines With Automatic Trans.
On diesel powered engines equipped with an auto-
matic transmission: an engine driven vacuum pump,
a one-way check valve and vacuum lines are used to
supply vacuum to the speed control servo. A vacuum
reservoir is not used.
(1) Disconnect vacuum hose at speed control servo
and install a vacuum gauge into the disconnected
hose.
(2) Start engine and observe gauge at idle. For
vacuum testing and vacuum specifications, refer to
Vacuum Pump OutputÐDiesel Engine in 9, Engines.
(3) If vacuum pump output is OK, determine other
source of leak. Check all vacuum lines to: speed con-
trol servo, engine vacuum pump and heating/air con-
ditioning system for leaks.
(4) Verify operation of one-way check valve and
check it for leaks.
(a) Locate one-way check valve. The valve is
located in vacuum line between speed control servo
and engine vacuum pump. Disconnect vacuum
hoses (lines) at each end of valve.
(b) Connect a hand-operated vacuum pump to
reservoir end of check valve. Apply vacuum. Vac-
uum should not bleed off. If vacuum is being lost,
replace one-way check valve.
(c) Connect a hand-operated vacuum pump to
vacuum source end of check valve. Apply vacuum.
Vacuum should flow through valve. If vacuum is
not flowing, replace one-way check valve. Seal the
fitting at opposite end of valve with a finger and
apply vacuum. If vacuum will not hold, diaphragm
within check valve has ruptured. Replace valve.
Diesel Engine With Manual Trans.
Vacuum is not used for any part of the speed con-
trol system if equipped with a diesel engine and a
manual transmission.
BR/BESPEED CONTROL 8P - 3
SPEED CONTROL (Continued)
Page 627 of 2255

DIAGNOSIS AND TESTING - ROAD TEST
Perform a vehicle road test to verify reports of
speed control system malfunction. The road test
should include attention to the speedometer.
If a road test verifies a system problem and the
speedometer operates properly, check for:
²A Diagnostic Trouble Code (DTC). If a DTC
exists, conduct tests per the Powertrain Diagnostic
Procedures service manual.
²A misadjusted brake (stop) lamp switch. This
could also cause an intermittent problem.
²Loose, damaged or corroded electrical connec-
tions at the servo. Corrosion should be removed from
electrical terminals and a light coating of Mopart
MultiPurpose Grease, or equivalent, applied.²Leaking vacuum reservoir.
²Loose or leaking vacuum hoses or connections.
²Defective one-way vacuum check valve.
²Secure attachment of both ends of the speed con-
trol servo cable.
²Smooth operation of throttle linkage and throttle
body air valve.
²Failed speed control servo. Do the servo vacuum
test.
CAUTION: When test probing for voltage or conti-
nuity at electrical connectors, care must be taken
not to damage connector, terminals or seals. If
these components are damaged, intermittent or
complete system failure may occur.
SPECIFICATIONS
TORQUE - SPEED CONTROL SYSTEM
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Servo Mounting Bracket
Nuts8.5 - 75
Switch Module Mounting
Screws3-26
Vacuum Reservoir
Mounting Screws2.2 -
20
CABLE
DESCRIPTION
The speed control servo cable is connected between
the speed control vacuum servo diaphragm and the
throttle body control linkage.
OPERATION
This cable causes the throttle control linkage to
open or close the throttle valve in response to move-
ment of the vacuum servo diaphragm.
REMOVAL
REMOVAL - GAS ENGINES
(1) Disconnect negative battery cable at battery.
(2) Remove air cleaner (all except 8.0L V-10
engine).(3) Using finger pressure only, remove speed con-
trol cable connector at bellcrank by pushing connec-
tor off the bellcrank pin (Fig. 1) or (Fig. 2).DO NOT
try to pull connector off perpendicular to the
bellcrank pin. Connector will be broken.Fig. 1 Servo Cable at Throttle BodyÐV6/V-8 Engine
1 - VEHICLE SPEED CONTROL CABLE
8P - 4 SPEED CONTROLBR/BE
SPEED CONTROL (Continued)
Page 629 of 2255

INSTALLATION - DIESEL WITH AUTO. TRANS.
(1) Install (connect) end of speed control servo
cable to speed control servo. Refer to Speed Control
Servo Removal/Installation.
(2) Install cable through mounting hole on mount-
ing bracket. Cable snaps into bracket.
(3) Connect servo cable to throttle lever by push-
ing cable connector rearward onto lever pin while
holding lever forward.
(4) Connect negative battery cables to both batter-
ies.
(5) Before starting engine, operate accelerator
pedal to check for any binding.
(6) Install cable/lever cover.
SPEED CONTROL SERVO
DESCRIPTION
A speed control servo is not used if equipped
with both a diesel engine and a manual trans-
mission.
The servo unit consists of a solenoid valve body,
and a vacuum chamber. The solenoid valve body con-
tains three solenoids:
²Vacuum²Vent
²Dump
The vacuum chamber contains a diaphragm with a
cable attached to control the throttle linkage.
OPERATION
A speed control servo is not used if equipped
with both a diesel engine and a manual trans-
mission.
The Powertrain Control Module (PCM) controls the
solenoid valve body. The solenoid valve body controls
the application and release of vacuum to the dia-
phragm of the vacuum servo. The servo unit cannot
be repaired and is serviced only as a complete assem-
bly.
Power is supplied to the servo's by the PCM
through the brake switch. The PCM controls the
ground path for the vacuum and vent solenoids.
The dump solenoid is energized anytime it receives
power. If power to the dump solenoid is interrupted,
the solenoid dumps vacuum in the servo. This pro-
vides a safety backup to the vent and vacuum sole-
noids.
The vacuum and vent solenoids must be grounded
at the PCM to operate. When the PCM grounds the
vacuum servo solenoid, the solenoid allows vacuum
to enter the servo and pull open the throttle plate
using the cable. When the PCM breaks the ground,
the solenoid closes and no more vacuum is allowed to
enter the servo. The PCM also operates the vent sole-
noid via ground. The vent solenoid opens and closes a
passage to bleed or hold vacuum in the servo as
required.
The PCM duty cycles the vacuum and vent sole-
noids to maintain the set speed, or to accelerate and
decelerate the vehicle. To increase throttle opening,
the PCM grounds the vacuum and vent solenoids. To
decrease throttle opening, the PCM removes the
grounds from the vacuum and vent solenoids. When
the brake is released, if vehicle speed exceeds 30
mph to resume, 35 mph to set, and the RES/ACCEL
switch has been depressed, ground for the vent and
vacuum circuits is restored.
REMOVAL
REMOVAL
V-8 ENGINE
(1) Disconnect negative battery cable at battery.
(2) Disconnect electrical connector at servo (Fig. 4).
(3) Disconnect vacuum hose at servo.
(4) Disconnect servo cable at throttle body. Refer to
Servo Cable Removal/Installation in this group.
Fig. 3 Servo Cable at Throttle Lever
1 - PINCH (2) TABS
2 - CABLE MOUNTING BRACKET
3 - PINCH TABS (2)
4 - OFF
5 - THROTTLE CABLE
6 - THROTTLE LEVER
7 - THROTTLE LEVER PIN
8 - OFF
9 - CONNECTOR
10 - SPEED CONTROL CABLE
8P - 6 SPEED CONTROLBR/BE
CABLE (Continued)
Page 635 of 2255

(4) Insert servo studs through holes in servo cable
sleeve.
(5) Install servo mounting nuts and tighten to 8.5
N´m (75 in. lbs.) torque.
(6) Connect vacuum line to servo.
(7) Connect electrical connector to servo terminals.
(8) Connect servo cable to throttle body. Refer to
Servo Cable Removal/Installation in this group.
(9) Install battery tray. Tighten all battery tray
mounting hardware to 16 N´m (140 in. lbs.) torque.
(10) Position battery into battery tray.
(11) If equipped, install battery heat shield.
(12) Install battery holddown clamp. Tighten bolt
to 4 N´m (35 in. lbs.) torque.
(13) Connect positive battery cable to battery.
(14) Connect negative battery cable to battery.
(15) Before starting engine, operate accelerator
pedal to check for any binding.
INSTALLATION - DIESEL WITH AUTO. TRANS.
(1) Position servo to mounting bracket.
(2) Align hole in cable connector with hole in servo
pin. Install cable-to-servo retaining clip.
(3) Insert servo studs through holes in servo
mounting bracket.
(4) Insert servo studs through holes in servo cable
sleeve.
(5) Install servo mounting nuts and tighten to 8.5
N´m (75 in. lbs.) torque.
(6) Connect vacuum line to servo.
(7) Connect electrical connector to servo terminals.
(8) Connect servo cable to throttle lever by push-
ing cable connector rearward onto lever pin while
holding lever forward.
(9) Install battery tray. Tighten all battery tray
mounting hardware to 16 N´m (140 in. lbs.) torque.
(10) Position battery into battery tray.
(11) If equipped, install battery heat shield.
(12) Install battery holddown clamp. Tighten bolt
to 4 N´m (35 in. lbs.) torque.
(13) Connect positive battery cable to battery.
(14) Connect negative battery cables to both bat-
teries.
(15) Before starting engine, operate accelerator
pedal to check for any binding.
(16) Install cable/lever cover.
SWITCH
DESCRIPTION
Gas Engines and Diesel With Auto. Trans.
There are two separate switch pods that operate
the speed control system. The steering-wheel-
mounted switches use multiplexed circuits to provideinputs to the Powertrain Control Module (PCM) for
ON, OFF, RESUME, ACCELERATE, SET, DECEL
and CANCEL modes. Refer to the owner's manual for
more information on speed control switch functions
and setting procedures.
The individual switches cannot be repaired. If one
switch fails, the entire switch module must be
replaced.
Diesel With Manual Trans.
There are two separate switch pods that operate
the speed control system. The steering-wheel-
mounted switches use multiplexed circuits to provide
inputs to the Engine Control Module (ECM) for ON,
OFF, RESUME, ACCELERATE, SET, DECEL and
CANCEL modes. Refer to the owner's manual for
more information on speed control switch functions
and setting procedures.
The individual switches cannot be repaired. If one
switch fails, the entire switch module must be
replaced.
OPERATION
Gas Engines and Diesel With Auto. Trans.
When speed control is selected by depressing the
ON, OFF switch, the Powertrain Control Module
(PCM) allows a set speed to be stored in its RAM for
speed control. To store a set speed, depress the SET
switch while the vehicle is moving at a speed
between approximately 35 and 85 mph. In order for
the speed control to engage, the brakes cannot be
applied, nor can the gear selector be indicating the
transmission is in Park or Neutral.
The speed control can be disengaged manually by:
²Stepping on the brake pedal.
²Depressing the OFF switch.
²Depressing the CANCEL switch.
The speed control can be disengaged also by any of
the following conditions:
²An indication of Park or Neutral.
²The vehicle speed signal increases at a rate of
10 mph per second (indicates that the co-efficient of
friction between the road surface and tires is
extremely low).
²Depressing the clutch pedal.
²Excessive engine rpm (indicates that the trans-
mission may be in a low gear).
²The vehicle speed signal decreases at a rate of
10 mph per second (indicates that the vehicle may
have decelerated at an extremely high rate).
²If the actual speed is not within 20 mph of the
set speed.
The previous disengagement conditions are pro-
grammed for added safety.
8P - 12 SPEED CONTROLBR/BE
SPEED CONTROL SERVO (Continued)
Page 636 of 2255

Once the speed control has been disengaged,
depressing the ACCEL switch restores the vehicle to
the target speed that was stored in the PCM's RAM.
NOTE: Depressing the OFF switch will erase the set
speed stored in the PCM's RAM.
If, while the speed control is engaged, the driver
wishes to increase vehicle speed, the PCM is pro-
grammed for an acceleration feature. With the
ACCEL switch held closed, the vehicle accelerates
slowly to the desired speed. The new target speed is
stored in the PCM's RAM when the ACCEL switch is
released. The PCM also has a9tap-up9feature in
which vehicle speed increases at a rate of approxi-
mately 2 mph for each momentary switch activation
of the ACCEL switch.
The PCM also provides a means to decelerate with-
out disengaging speed control. To decelerate from an
existing recorded target speed, depress and hold the
COAST switch until the desired speed is reached.
Then release the switch. The ON, OFF switch oper-
ates two components: the PCM's ON, OFF input, and
the battery voltage to the brake switch, which powers
the speed control servo.
Diesel With Manual Trans.
When speed control is selected by depressing the
ON, OFF switch, the Engine Control Module (ECM)
allows a set speed to be stored in its RAM for speed
control. To store a set speed, depress the SET switch
while the vehicle is moving at a speed between
approximately 35 and 85 mph. In order for the speed
control to engage, the brakes cannot be applied.
The speed control can be disengaged manually by:
²Stepping on the brake pedal.
²Depressing the OFF switch.
²Depressing the CANCEL switch.
The speed control can be disengaged also by any of
the following conditions:
²The vehicle speed signal increases at a rate of
10 mph per second (indicates that the co-efficient of
friction between the road surface and tires is
extremely low).
²Depressing the clutch pedal.
²Excessive engine rpm (indicates that the trans-
mission may be in a low gear).
²The vehicle speed signal decreases at a rate of
10 mph per second (indicates that the vehicle may
have decelerated at an extremely high rate).
²If the actual speed is not within 20 mph of the
set speed.The previous disengagement conditions are pro-
grammed for added safety.
Once the speed control has been disengaged,
depressing the ACCEL switch restores the vehicle to
the target speed that was stored in the ECM's RAM.
NOTE: Depressing the OFF switch will erase the set
speed stored in the ECM's RAM.
If, while the speed control is engaged, the driver
wishes to increase vehicle speed, the ECM is pro-
grammed for an acceleration feature. With the
ACCEL switch held closed, the vehicle accelerates
slowly to the desired speed. The new target speed is
stored in the ECM's RAM when the ACCEL switch is
released. The ECM also has a9tap-up9feature in
which vehicle speed increases at a rate of approxi-
mately 2 mph for each momentary switch activation
of the ACCEL switch.
The ECM also provides a means to decelerate with-
out disengaging speed control. To decelerate from an
existing recorded target speed, depress and hold the
COAST switch until the desired speed is reached.
Then release the switch. The ON, OFF switch oper-
ates two components: the ECM's ON, OFF input, and
the battery voltage to the brake switch, which powers
the speed control servo.
REMOVAL
WARNING: BEFORE BEGINNING ANY AIRBAG SYS-
TEM COMPONENT REMOVAL OR INSTALLATION,
REMOVE AND ISOLATE THE NEGATIVE (-)
CABLE(S) FROM THE BATTERY. THIS IS THE ONLY
SURE WAY TO DISABLE THE AIRBAG SYSTEM.
THEN WAIT TWO MINUTES FOR SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE FURTHER SYSTEM
SERVICE. FAILURE TO DO THIS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE INJURY.
(1) Disconnect and isolate negative battery
cable(s).
(2) Remove airbag module. Refer to 8, Restraint
Systems for procedures.
(3) Remove switch-to-steering wheel mounting
screws (Fig. 20).
(4) Remove switch.
(5) Remove electrical connector at switch.
BR/BESPEED CONTROL 8P - 13
SWITCH (Continued)
Page 637 of 2255

INSTALLATION
(1) Install electrical connector to switch.
(2) Install switch and mounting screws.
(3) Tighten screws to 3 N´m (26 in. lbs. +/± 2 in.
lbs.) torque.
(4) Install airbag module. Refer to 8, Restraint
Systems for procedures.
(5) Connect negative battery cable(s).
VACUUM RESERVOIR
DESCRIPTION
Gasoline Powered Engines :A vacuum reservoir
is used to supply the vacuum needed to maintain
proper speed control operation when engine vacuum
drops, such as in climbing a grade while driving. A
one-way check valve is used in the vacuum line
between the reservoir and the vacuum source. This
check valve is used to trap engine vacuum in the res-
ervoir. On certain vehicle applications, this reservoir
is shared with the heating/air-conditioning system.
The vacuum reservoir cannot be repaired and must
be replaced if faulty.
Diesel Powered Engines With Auto. Trans. :A
vacuum reservoir is not used if equipped with a die-
sel powered engine. Instead, an engine driven pump
(vacuum pump) is used to supply vacuum for speed
control operation. This vacuum pump is used with
the diesel engine only if it is equipped with an auto-
matic transmission. Refer to Vacuum Pump in 9,
Engines for information.
REMOVAL
The vacuum reservoir is located under the plastic
cowel plenum cover at lower base of windshield. The
vacuum reservoir is not used if equipped with a die-
sel engine.
(1) Disconnect and isolate battery negative cable.
(2) Remove both windshield wiper arm/blade
assemblies. Refer to 8, Wiper and Washer Systems.
(3) Remove rubber weather-strip at front edge of
cowel grill (Fig. 21).
(4) Release cowel grill plastic anchor screws (Fig.
22).
Fig. 20 Speed Control Switches
1 - MOUNTING SCREWS (2)
2 - SPEED CONTROL SWITCHES (2)
Fig. 21 Cowel Grille Panel Weather-strip
1 - COWL GRILLE
2 - WEATHERSTRIP
Fig. 22 Plastic Anchor Screws Remove/Install
1 - PLASTIC SCREW ANCHOR
2 - COWL GRILLE
8P - 14 SPEED CONTROLBR/BE
SWITCH (Continued)
Page 640 of 2255

VEHICLE THEFT SECURITY
TABLE OF CONTENTS
page page
VEHICLE THEFT SECURITY
DESCRIPTION..........................1
OPERATION............................2
DIAGNOSIS AND TESTING - VEHICLE THEFT
SECURITY SYSTEM....................3VTSS INDICATOR
DESCRIPTION..........................3
OPERATION............................3
DIAGNOSIS AND TESTING - VTSS
INDICATOR...........................4
VEHICLE THEFT SECURITY
DESCRIPTION
The Vehicle Theft Security System (VTSS) is an
available factory-installed option on this model when
it is also equipped with the high-line or premium
Central Timer Module (CTM). The VTSS is designed
to provide perimeter protection against unauthorized
use or tampering by monitoring the vehicle doors and
the ignition system. If unauthorized vehicle use or
tampering is detected, the system responds by puls-
ing the horn, flashing the headlamps, and preventing
the engine from operating.
The VTSS includes the following major compo-
nents, which are described in further detail else-
where in this service manual:
²Central Timer Module- The high-line or pre-
mium Central Timer Module (CTM) is located under
the driver side end of the instrument panel, inboard
of the instrument panel steering column opening.
The high-line or premium CTM contains a micropro-
cessor and software that allow it to provide many
electronic functions and features not available with
base version of the CTM, including the VTSS. The
CTM provides all of the proper VTSS features and
outputs based upon the monitored inputs. The CTM
circuitry monitors hard wired switch inputs, as well
as message inputs received from other vehicle elec-
tronic modules over the Chrysler Collision Detection
(CCD) data bus network. (Refer to 8 - ELECTRICAL/
ELECTRONIC CONTROL MODULES/BODY CON-
TROL/CENTRAL TIMER MODULE -
DESCRIPTION).
²Door Ajar Switch- A door ajar switch is
located on the hinge pillar of each front door in the
vehicle. These switches provide an input to the VTSS
indicating whether the door is opened or closed.
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
INTERIOR/DOOR AJAR SWITCH - DESCRIPTION).
²Door Cylinder Lock Switch- A door cylinder
lock switch is located on the back of each front door
lock cylinder. This switch provides an input to theVTSS indicating whether the system should remain
armed or be disarmed. (Refer to 8 - ELECTRICAL/
POWER LOCKS/DOOR CYLINDER LOCK SWITCH
- DESCRIPTION).
²Horn Relay- The horn relay is located in the
Power Distribution Center (PDC) in the engine com-
partment near the battery. The horn relay is nor-
mally activated by the horn switch to control the
sounding of the vehicle horn or horns. However, it
can also be activated by an output of the Central
Timer Module (CTM) to provide an audible indication
that unauthorized vehicle use or tampering has been
detected. (Refer to 8 - ELECTRICAL/HORN/HORN
RELAY - DESCRIPTION).
²Headlamp Relay- The headlamp relay (also
known as the security relay) is located in the Power
Distribution Center (PDC) in the engine compart-
ment near the battery. The headlamp relay is nor-
mally activated by the Central Timer Module (CTM)
based upon inputs from the Remote Keyless Entry
(RKE) panic mode feature. However, it can also be
activated by an output of the CTM to flash the head-
lamp low beams to provide a highly visible indication
that unauthorized vehicle use or tampering has been
detected. (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR/HEADLAMP RELAY - DESCRIP-
TION).
²VTSS Indicator- A red Light Emitting Diode
(LED) located on the lower surface of the overhead
console near the windshield is illuminated by an out-
put of the Central Timer Module (CTM) to indicate
the status of the VTSS. This LED is integral to the
electronic circuit board for the Compass Mini-Trip
Computer (CMTC). (Refer to 8 - ELECTRICAL/
OVERHEAD CONSOLE/COMPASS/MINI-TRIP
COMPUTER - DESCRIPTION).
The engine no-run feature of the VTSS relies upon
communication between the high-line or premium
CTM and the Powertrain Control Module (PCM) over
the Chrysler Collision Detection (CCD) data bus net-
work.
BR/BEVEHICLE THEFT SECURITY 8Q - 1
Page 641 of 2255

Hard wired circuitry connects many of the VTSS
components to each other through the electrical sys-
tem of the vehicle. These hard wired circuits are
integral to several wire harnesses, which are routed
throughout the vehicle and retained by many differ-
ent methods. These circuits may be connected to each
other, to the vehicle electrical system and to the
VTSS components through the use of a combination
of soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
OPERATION
A Central Timer Module (CTM) is used on this
model to control and integrate many of the electronic
functions and features included in the Vehicle Theft
Security System (VTSS). In the VTSS, the CTM
receives inputs indicating the status of the door ajar
switches, the door cylinder lock switch, and the igni-
tion switch. The programming in the CTM allows it
to process the information from all of these inputs
and send control outputs to energize or de-energize
the horn relay, the headlamp relay, and the VTSS
indicator. The control of these inputs and outputs are
what constitute all of the features of the VTSS. Fol-
lowing is information on the operation of each of the
VTSS features. Refer to the owner's manual in the
vehicle glove box for more information on the fea-
tures, use and operation of the VTSS.
ENABLING
The high-line or premium version of the CTM must
have the VTSS function electronically enabled in
order for the VTSS to perform as designed. The logic
in the CTM keeps its VTSS function dormant until it
is enabled using a DRBIIItscan tool. The VTSS
function of the high-line or premium CTM is enabled
on vehicles equipped with the VTSS option at the
factory, but a service replacement CTM must be
VTSS-enabled by the dealer using a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
The VTSS engine no-run feature is disabled when
it is shipped from the factory. This is done by pro-
gramming within the Powertrain Control Module
(PCM). The logic in the PCM prevents the VTSS
engine no-run feature from arming until the engine
start counter within the PCM sees twenty enginestarts. The VTSS no-run feature must be enabled by
the dealer when the vehicle is received from the
assembly plant. Once the VTSS engine no-run fea-
ture has been enabled, it cannot be disabled unless
the PCM is replaced with a new unit. The same
VTSS engine no-run feature enable logic will apply
anytime the PCM is replaced with a new unit.
ARMING
Passive arming of the VTSS occurs when the vehi-
cle is exited with the key removed from the ignition
switch, the headlamps are turned off, and the doors
are locked while they are open using the power lock
switch, or locked after they are closed by turning
either front door lock cylinder to the lock position
using the key. The power lock switch will not func-
tion if the key is in the ignition switch or the head-
lamps are turned on with the driver side front door
open. The VTSS will not arm if the doors are locked
using the mechanical lock button. Active arming of
the VTSS occurs when the ªLockº button on the
Remote Keyless Entry (RKE) transmitter is
depressed to lock the vehicle. For active arming to
occur, the doors must be closed and the ignition
switch must be in the Off position when the RKE
transmitter ªLockº button is depressed. However,
once the VTSS arming process has been completed,
the ignition switch can be turned to the Accessory
position without triggering the alarm.
Once the VTSS begins passive or active arming,
the security indicator lamp in the overhead console
will flash rapidly for about fifteen seconds. This indi-
cates that the VTSS arming is in progress. Turning a
key in the ignition switch, opening a door, or unlock-
ing a door by any means during the fifteen second
arming process will cause the VTSS indicator to stop
flashing and the arming process to abort. Once the
fifteen second arming function is successfully com-
pleted, the indicator will flash at a slower rate, indi-
cating that the VTSS is armed.
DISARMING
Passive disarming of the VTSS occurs when the
vehicle is unlocked using the key to unlock either
front door. Active disarming of the VTSS occurs when
the vehicle is unlocked by depressing the ªUnlockº
button of the RKE transmitter. Once the alarm has
been activated (horn pulsing, headlamps flashing,
and the engine no-run feature), either disarming
method will also deactivate the alarm. Depressing
the ªPanicº button on the RKE transmitter willnot
disarm the VTSS.
8Q - 2 VEHICLE THEFT SECURITYBR/BE
VEHICLE THEFT SECURITY (Continued)