ABS DODGE RAM 2003 Service Owners Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2003, Model line: RAM, Model: DODGE RAM 2003Pages: 2895, PDF Size: 83.15 MB
Page 663 of 2895

(3) Hold throttle in wide open position. While held
in this position, slide throttle cable pin (Fig. 1) from
throttle body bellcrank.
(4) Using a pick or small screwdriver, press release
tab (Fig. 2) to release plastic cable mount from
bracket.Press on tab only enough to release
cable from bracket. If tab is pressed too much,
it will be broken.Slide plastic mount (Fig. 2)
towards right side of vehicle to remove throttle cable
from throttle body bracket.
(5) Using finger pressure only, disconnect servo
cable connector (Fig. 3) at throttle body bellcrank pin
by pushing connector off bellcrank pin towards front
of vehicle.DO NOT try to pull connector off per-
pendicular to the bellcrank pin. Connector will
be broken.
(6) Slide speed control cable plastic mount towards
right of vehicle to remove cable from throttle body
bracket (Fig. 4).
(7) Remove servo cable from servo. Refer to Servo
Removal/Installation.
5.9L Gas
(1) Disconnect negative battery cable at battery.
(2) Remove air intake tube at top of throttle body.
(3) Using finger pressure only, remove speed con-
trol cable connector at bellcrank by pushing connec-
tor rearward off the bellcrank pin (Fig. 5).DO NOT
try to pull connector off perpendicular to the
bellcrank pin. Connector will be broken.
(4) Squeeze 2 tabs on sides of speed control cable
at throttle body mounting bracket (locking plate) and
push out of bracket.(5) Remove servo cable from servo. Refer to Speed
Control Servo Removal/Installation in this group.
Fig. 1 THROTTLE CABLE PIN - 3.7L / 4.7L
1 - THROTTLE CABLE PIN
2 - THROTTLE BODY BELLCRANK
3 - PUSH UP HERE
Fig. 2 THROTTLE CABLE RELEASE TAB - 3.7L /
4.7L
1 - THROTTLE CABLE
2 - RELEASE TAB
3 - PICK OR SCREWDRIVER
4 - PLASTIC CABLE MOUNT
Fig. 3 SPEED CONTROL CABLE AT BELLCRANK -
3.7L / 4.7L
1 - THROTTLE BODY BELLCRANK
2 - SPEED CONTROL CABLE CONNECTOR
8P - 4 SPEED CONTROLDR
CABLE (Continued)
Page 664 of 2895

8.0L Gas
(1) Disconnect negative battery cable at battery.
(2) Using finger pressure only, remove speed con-
trol cable connector at bellcrank by pushing connec-
tor off the bellcrank pin (Fig. 6).DO NOT try to
pull connector off perpendicular to the
bellcrank pin. Connector will be broken.
(3) Squeeze 2 tabs on sides of speed control cable
at throttle body mounting bracket (locking plate) and
push out of bracket.
Fig. 6 SERVO CABLE AT THROTTLE BODY Ð 8.0L V-10 ENGINE
1 - THROTTLE CABLE
2 - THROTTLE VALVE CABLE
3 - SPEED CONTROL SERVO CABLE
Fig. 4 SPEED CONTROL CABLE AT BRACKET - 3.7L
/ 4.7L
1 - THROTTLE CABLE BRACKET
2 - PLASTIC CABLE MOUNT
3 - SPEED CONTROL CABLE
Fig. 5 SERVO CABLE AT THROTTLE BODY - 5.9L
GAS
1 - VEHICLE SPEED CONTROL CABLE
DRSPEED CONTROL 8P - 5
CABLE (Continued)
Page 665 of 2895

(4) Remove servo cable from servo. Refer to Speed
Control Servo Removal/Installation in this group.
5.9L Diesel Ð Auto. Trans.
(1) Disconnect both negative battery cables at both
batteries.
(2) Remove cable/lever/linkage cover. Refer to
Speed Control Servo Removal/Installation.
(3) Remove (disconnect) servo cable from servo.
Refer to Speed Control Servo Removal/Installation.
(4) Using finger pressure only, disconnect end of
servo cable from throttle lever pin by pulling forward
on connector while holding lever rearward (Fig. 7).
DO NOT try to pull connector off perpendicular
to lever pin. Connector will be broken.
(5) Squeeze 2 pinch tabs (Fig. 7) on sides of speed
control cable at mounting bracket and push cable
rearward out of bracket.
(6) Remove cable from vehicle.
INSTALLATION
3.7L / 4.7L Gas
(1) Install end of cable to speed control servo.
Refer to Servo Removal/Installation.
(2) Slide speed control cable plastic mount into
throttle body bracket.(3) Install speed control cable connector onto throt-
tle body bellcrank pin (push rearward to snap into
location).
(4) Slide throttle (accelerator) cable plastic mount
into throttle body bracket. Continue sliding until
cable release tab is aligned to hole in throttle body
mounting bracket.
(5) While holding throttle to wide open position,
place throttle cable pin into throttle body bellcrank.
(6) Install air intake tube to top of throttle body.
(7) Connect negative battery cable at battery.
(8) Before starting engine, operate accelerator
pedal to check for any binding.
5.9L / 8.0L Gas
(1) Install end of cable to speed control servo.
Refer to Speed Control Servo Removal/Installation.
(2) Install cable into throttle body mounting
bracket. Cable snaps into bracket.
(3) Install speed control cable connector at throttle
body bellcrank pin. Connector snaps onto pin.
(4) Install air intake tube to top of throttle body
(except 8.0L).
(5) Connect negative battery cable to battery.
(6) Before starting engine, operate accelerator
pedal to check for any binding.
5.9L Diesel Ð Auto. Trans.
(1) Install (connect) end of speed control servo
cable to speed control servo. Refer to Speed Control
Servo Removal/Installation.
(2) Install cable through mounting hole on mount-
ing bracket. Cable snaps into bracket.
(3) Connect servo cable to throttle lever by push-
ing cable connector rearward onto lever pin while
holding lever forward.
(4)
Connect negative battery cables to both batteries.
(5) Before starting engine, operate accelerator
pedal to check for any binding.
(6) Install cable/lever cover.
SERVO
DESCRIPTION
A speed control servo is not used with any
5.7L V-8 engine, or with the 5.9L diesel engine
when equipped with a manual transmission.
The speed control servo is attached to the bottom
of the battery tray.
The servo unit consists of a solenoid valve body,
and a vacuum chamber. The solenoid valve body con-
tains three solenoids:
²Vacuum
²Vent
²Dump
Fig. 7 SERVO CABLE AT THROTTLE LEVER Ð 5.9L
DIESEL
1 - PINCH (2) TABS
2 - CABLE MOUNTING BRACKET
3 - PINCH TABS (2)
4 - OFF
5 - THROTTLE CABLE
6 - THROTTLE LEVER
7 - THROTTLE LEVER PIN
8 - OFF
9 - CONNECTOR
10 - SPEED CONTROL CABLE
8P - 6 SPEED CONTROLDR
CABLE (Continued)
Page 678 of 2895

²Washer Pump/Motor- The electric washer
pump/motor unit is located in a dedicated hole on the
rearward facing surface of the washer reservoir in
the engine compartment.
²Washer Reservoir- On all models except those
with an optional V-10 or diesel engine, the washer
reservoir is secured by integral mounting tabs and a
snap feature to slots in the right side of the cooling
module shroud in the engine compartment. On mod-
els with an optional V-10 or diesel engine, the washer
reservoir is secured by screws to the back of the
upright left vertical member of the radiator support
in the engine compartment. The washer reservoir
filler neck is accessed from the engine compartment.
²Wiper Arm- The two wiper arms are secured
with integral latches to the serrated ends of the two
wiper pivot shafts, which extend through the cowl
plenum cover/grille panel located near the base of the
windshield.
²Wiper Blade- The two wiper blades are
secured to the two wiper arms with an integral latch,
and are parked on the glass near the bottom of the
windshield when the wiper system is not in opera-
tion.
²Wiper High/Low Relay- The wiper high/low
relay is an International Standards Organization
(ISO) micro relay located in the Integrated Power
Module (IPM) in the engine compartment near the
battery.
²Wiper Module- The wiper pivot shafts are the
only visible components of the wiper module. The
remainder of the module is concealed within the cowl
plenum area beneath the cowl plenum cover/grille
panel. The wiper module includes the wiper module
bracket, four rubber-isolated wiper module mounts,
the wiper motor, the wiper motor crank arm, the two
wiper drive links, and the two wiper pivots.
²Wiper On/Off Relay- The wiper on/off relay is
an International Standards Organization (ISO) micro
relay located in the Integrated Power Module (IPM)
in the engine compartment near the battery.
Hard wired circuitry connects the wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the wiper and washer
system components through the use of a combination
of soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
OPERATING MODES
The components of the wiper and washer system
are designed to work in concert to provide the follow-
ing operating modes:
²Continuous Wipe Mode- The control knob on
the control stalk of the multi-function switch has two
continuous wipe positions, Low and High. When
selected, these switch positions will cause the two-
speed wiper motor to operate in a continuous low or
high speed cycle.
²Intermittent Wipe Mode- The control knob on
the control stalk of the multi-function switch has five
minor detent intermittent wipe positions. When
selected, these switch positions will cause the wiper
system to operate with one of five delay intervals
between complete wipe cycles. The intermittent wipe
delay intervals are speed sensitive and will be dou-
bled when the vehicle speed is about sixteen kilome-
ters-per-hour (ten miles-per-hour) or less.
²Pulse Wipe Mode- When the control knob on
the control stalk of the multi-function switch is
depressed to the momentary Wash position for less
than about one-half second, the wiper system will
operate the wipers for one complete low speed cycle,
then will park the wiper blades near the base of the
windshield.
²Washer Mode- When the control knob on the
control stalk of the multi-function switch is
depressed to the momentary Wash position for more
than about one-half second with the wiper system
turned Off, the washer pump/motor and the wipers
will operate for as long as the washer switch is held
closed up to about thirty seconds, then the wipe-af-
ter-wash mode is invoked when the control knob is
released. When the Wash position is selected with
the wiper system operating in a continuous wipe
mode, washer fluid will be dispensed onto the wind-
shield glass through the washer nozzles for as long
as the washer switch is held closed up to about thirty
seconds. When the Wash position is selected with the
wiper system operating in an intermittent wipe
mode, washer fluid is still dispensed until the control
knob is released; however, the wipers will operate in
a low speed continuous cycle from the time the
washer switch is closed until several wipe cycles
after the switch is released, before returning to the
selected intermittent wipe interval. If the control
knob is held in the depressed Wash position for more
than about thirty seconds, washer system operation
will be suspended until the control knob is released
for about two seconds then cycled back to the Wash
position.
DRWIPERS/WASHERS 8R - 3
WIPERS/WASHERS (Continued)
Page 690 of 2895

WASHER RESERVOIR
DESCRIPTION
Except on models equipped with an optional V-10
or diesel engine, the molded plastic washer fluid res-
ervoir is mounted on the right rearward facing sur-
face of the cooling module radiator shroud in the
engine compartment (Fig. 14). On models with the
V-10 or diesel engine, the molded plastic washer fluid
reservoir is mounted on the rearward facing surface
of the left vertical member of the radiator support in
the engine compartment. The reservoir is a molded
unit constructed of a translucent plastic that allows
the washer fluid level to be inspected without remov-
ing the washer reservoir cap. The most visible com-
ponent of the washer reservoir is the filler cap unit,
which is secured to and hinges on a hook feature
that is integral to the filler neck near the top of the
reservoir. The bright yellow plastic filler cap snaps
over the filler neck opening and seals the reservoiropening with an integral rubber gasket. The filler
cap is labeled with an International Control and Dis-
play Symbol icon for ªWindshield Washerº and the
text ªWasher Fluid Onlyº that are molded into it and
highlighted in black against the yellow plastic cap for
visibility.
There are dedicated holes near the bottom of the
rearward facing side of the reservoir provided for the
mounting of the washer pump/motor unit and the
washer fluid level switch. A snap post receptacle
molded into the reservoir allows for mounting of the
washer pump without the use of fasteners. The res-
ervoir also features an integral hose routing trough
on its rearward facing side. Except on models with a
V-10 or diesel engine, the washer reservoir is secured
to the cooling module radiator shroud with three
integral tabs, two at the bottom and one at the top.
The two bottom tabs are inserted into two slots near
the bottom of the shroud, while the upper tab slides
into an integral channel-like slot near the top of the
shroud. A molded lock feature on the forward facing
surface of the reservoir engages a molded depression
on the rearward facing surface of the radiator shroud
when the reservoir is fully seated on the shroud,
locking the unit securely in place. On models with a
V-10 or diesel engine, the washer reservoir is secured
with two screws through integral mounting tabs to
the left vertical member of the radiator support. On
many models, a molded plastic coolant recovery con-
tainer or a coolant pressure container must be
detached from the top of the cooling module and
moved aside to access the washer fluid reservoir for
service. This may be accomplished without opening
or draining the engine cooling system.
OPERATION
The washer fluid reservoir provides a secure,
on-vehicle storage location for a large reserve of
washer fluid for operation of the washer system. The
washer reservoir filler neck provides a clearly
marked and readily accessible point from which to
add washer fluid to the reservoir. The washer/pump
motor unit is located in a sump area near the bottom
of the reservoir to be certain that washer fluid will
be available to the pump as the fluid level in the res-
ervoir becomes depleted. The washer pump/motor
unit is mounted in the lowest position in the sump.
The washer fluid level switch is mounted just above
the sump area of the reservoir so that there will be
adequate warning to the vehicle operator that the
washer fluid level is low, well before the washer sys-
tem will no longer operate.
Fig. 14 Washer Reservoir - except V-10 & Diesel
Engine
1-TOPTAB
2 - HOOK FEATURE
3 - CAP
4 - RESERVOIR
5 - TROUGH
6 - HOSE
7 - LOCK FEATURE
8 - WASHER FLUID LEVEL SWITCH
9 - WASHER PUMP/MOTOR
10 - BOTTOM TAB (2)
DRWIPERS/WASHERS 8R - 15
Page 691 of 2895

REMOVAL
REMOVAL - EXCEPT V-10 OR DIESEL ENGINE
(1) Unlatch and open the hood.
(2) Disconnect and isolate the battery negative
cable.
(3) Remove the fasteners securing the coolant
recovery container or the coolant pressure container
to the top of the cooling module and move the con-
tainer aside. It is not necessary to open or drain the
engine cooling system. (Refer to 7 - COOLING/EN-
GINE/COOLANT RECOVERY CONTAINER -
REMOVAL) or (Refer to 7 - COOLING/ENGINE/
COOLANT RECOVERY PRESSURE CONTAINER -
REMOVAL).
(4) Disconnect the reservoir washer hose from the
barbed nipple of the inline fitting at the engine com-
partment washer hose in the right headlamp and
dash wire harness and allow the washer fluid to
drain from the reservoir into a clean container for
reuse (Fig. 15).(5) Disconnect the right headlamp and dash wire
harness connector for the washer fluid level switch
from the switch connector receptacle.
(6) Disconnect the right headlamp and dash wire
harness connector for the washer pump/motor unit
from the motor connector receptacle.
(7) Grasp the bottom of the washer reservoir
firmly with both hands and pull the unit sharply
upward to disengage the locking feature on the
washer reservoir from the depression in the radiator
shroud.
(8) Continue lifting the washer reservoir upward
far enough to disengage the three mounting tabs (one
at the top and two at the bottom) from the channel-
like slot at the top and the two slots at the bottom of
the radiator shroud.
(9) Remove the washer reservoir from the right
side of the engine compartment.
REMOVAL - V-10 OR DIESEL ENGINE
(1) Unlatch and open the hood.
(2) Disconnect and isolate the battery negative
cable.
(3) Disengage the reservoir washer hose from the
integral routing clips on the top of the radiator fan
shroud (Fig. 16).
Fig. 15 Washer Reservoir Remove/Install
1-TOPTAB
2 - RADIATOR SHROUD
3 - TOP SLOT
4 - RIGHT HEADLAMP & DASH WIRE HARNESS
5 - ENGINE COMPARTMENT WASHER HOSE
6 - BOTTOM SLOT (2)
7 - RESERVOIR WASHER HOSE
8 - BOTTOM TAB (2)
9 - WASHER FLUID LEVEL SWITCH
10 - WASHER PUMP/MOTOR
11 - WASHER RESERVOIR
12 - LOCK FEATURE
Fig. 16 Washer Reservoir Connections - V-10 &
Diesel Engine
1 - WIRE HARNESS
2 - WASHER RESERVOIR
3 - WASHER PUMP/MOTOR
4 - WASHER HOSE
5 - WASHER FLUID LEVEL SWITCH
8R - 16 WIPERS/WASHERSDR
WASHER RESERVOIR (Continued)
Page 692 of 2895

(4) Disconnect the reservoir washer hose from the
barbed nipple of the inline fitting at the engine com-
partment washer hose in the right headlamp and
dash wire harness and allow the washer fluid to
drain from the reservoir into a clean container for
reuse.
(5) Disconnect the left headlamp and dash wire
harness connector for the washer fluid level switch
from the switch connector receptacle.
(6) Disconnect the left headlamp and dash wire
harness connector for the washer pump/motor unit
from the motor connector receptacle.
(7) Remove the two screws that secure the washer
reservoir to the left vertical member of the radiator
support (Fig. 17).
(8) Remove the washer reservoir from the left side
of the engine compartment.
INSTALLATION
INSTALLATION - EXCEPT V-10 OR DIESEL
ENGINE
(1) Position the washer reservoir into the right
side of the engine compartment.
(2) Align and insert the three mounting tabs (one
at the top and two at the bottom) into the two slots
at the bottom and the channel-like slot at the top of
the radiator shroud (Fig. 15).
(3) Place both hands on the top of the washer res-
ervoir and push the unit downward far enough for
the locking feature on the washer reservoir to snap
into the depression in the radiator shroud.(4) Reconnect the right headlamp and dash wire
harness connector for the washer pump/motor unit to
the motor connector receptacle.
(5) Reconnect the right headlamp and dash wire
harness connector for the washer fluid level switch to
the switch connector receptacle.
(6) Reconnect the reservoir washer hose to the
barbed nipple of the inline fitting at the engine com-
partment washer hose in the right headlamp and
dash wire harness.
(7) Reposition the coolant recovery container or the
coolant pressure container to the top of the cooling
module and reinstall the fasteners that secure it
there. (Refer to 7 - COOLING/ENGINE/COOLANT
RECOVERY CONTAINER - INSTALLATION) or
(Refer to 7 - COOLING/ENGINE/COOLANT RECOV-
ERY PRESSURE CONTAINER - INSTALLATION).
(8) Refill the washer reservoir with the washer
fluid drained from the reservoir during the removal
procedure.
(9) Reconnect the battery negative cable.
(10) Close and latch the hood.
INSTALLATION - V-10 OR DIESEL ENGINE
(1) Position the washer reservoir into the left side
of the engine compartment (Fig. 17).
(2) Install and tighten the two screws that secure
the washer reservoir to the left vertical member of
the radiator support. Tighten the screws to 10 N´m
(85 in. lbs.).
(3) Reconnect the left headlamp and dash wire
harness connector for the washer pump/motor unit to
the motor connector receptacle (Fig. 16).
(4) Reconnect the left headlamp and dash wire
harness connector for the washer fluid level switch to
the switch connector receptacle.
(5) Reconnect the reservoir washer hose to the
barbed nipple of the inline fitting at the engine com-
partment washer hose in the right headlamp and
dash wire harness.
(6) Engage the reservoir washer hose into the inte-
gral routing clips on the top of the radiator fan
shroud.
(7) Refill the washer reservoir with the washer
fluid drained from the reservoir during the removal
procedure.
(8) Reconnect the battery negative cable.
(9) Close and latch the hood.
Fig. 17 Washer Reservoir Remove/Install - V-10 &
Diesel Engine
1 - RESERVOIR WASHER HOSE
2 - RADIATOR SUPPORT
3 - SCREW (2)
4 - WASHER RESERVOIR
DRWIPERS/WASHERS 8R - 17
WASHER RESERVOIR (Continued)
Page 720 of 2895

8W-02 COMPONENT INDEX
Component Page
4WD Switch......................... 8W-30
A/C Compressor Clutch Relay............ 8W-42
A/C Compressor Clutch................. 8W-42
A/C Pressure Transducer................ 8W-42
A/C-Heater Control.................... 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Adjustable Pedal Motor................. 8W-30
Adjustable Pedal Relay................. 8W-30
Adjustable Pedal Switch................ 8W-30
Airbag Control Modules................ 8W-43
Airbags............................. 8W-43
Ambient Temperature Sensor............ 8W-49
Amplifier Audio....................... 8W-47
Auto Shut Down Relay................. 8W-30
Automatic Day/Night Mirror............. 8W-49
Auxiliary Battery..................... 8W-20
Backup Lamp Switch.................. 8W-51
Battery Temperature Sensor............. 8W-30
Battery............................. 8W-20
Blend Door Actuator................... 8W-42
Blower Motor Resistor Block............. 8W-42
Blower Motor......................... 8W-42
Brake Lamp Switch.................... 8W-33
Brake Transmission Shift Interlock
Solenoid........................... 8W-40
Camshaft Position Sensor............... 8W-30
Capacitor............................ 8W-30
Center High Mounted Stop Lamp/Cargo
Lamp.......................... 8W-44, 51
Center High Mounted Stop Lamp-
Aftermarket..................... 8W-33, 51
Cigar Lighter Outlet................... 8W-41
Circuit Breaker....................... 8W-10
Clearance Lamps...................... 8W-50
Clockspring................. 8W-33, 41, 43, 47
Clutch Interlock Brake Switch........... 8W-21
Coil On Plugs........................ 8W-30
Compass/Mini-Trip Computer............ 8W-49
Condenser Fan Relay.................. 8W-42
Condenser Fan....................... 8W-42
Controller Antilock Brake............ 8W-34, 35
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switch-Driver............. 8W-61
Cylinder Lock Switch-Passenger.......... 8W-61
Data Link Connector................... 8W-18
Data Link Connector-Engine............. 8W-18
Dome Lamp.......................... 8W-44
Door Ajar Switches.................... 8W-40
Door Lock Motor/Ajar Switches........ 8W-40, 61
Door Lock Switch-Passenger............. 8W-61
Driver Door Module.............. 8W-60, 61, 62
Electric Brake Provision............. 8W-33, 54Component Page
Electronic Throttle Control Module........ 8W-30
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Pressure Switch.............. 8W-30
EVAP/Purge Solenoid.................. 8W-30
Evaporator Temperature Sensor.......... 8W-42
Fender Lamps........................ 8W-51
Fog Lamp Relay...................... 8W-50
Fog Lamps.......................... 8W-50
Front Control Module.................. 8W-10
Fuel Heater Relay..................... 8W-30
Fuel Heater.......................... 8W-30
Fuel Injectors........................ 8W-30
Fuel Injector Packs.................... 8W-30
Fuel Pump Module.................... 8W-30
Fuel Pump Motor..................... 8W-30
Fuel Pump Relay...................... 8W-30
Fuel Rail Pressure Sensor............... 8W-30
Fuses............................... 8W-10
Fusible Link......................... 8W-10
Grounds............................ 8W-15
Generator........................... 8W-20
Glove Box Lamp And Switch............. 8W-44
Headlamp Switch.................. 8W-40, 50
Headlamps.......................... 8W-50
Heated Mirror Relay................... 8W-62
Heated Seat Cushions.................. 8W-63
Heated Seat Switches.................. 8W-63
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
Horns.............................. 8W-41
Idle Air Control Motor............ 8W-30, 30-36
Ignition Coils......................... 8W-30
Ignition Switch....................... 8W-10
Inlet Air Temperature/Pressure Sensor..... 8W-30
Input Speed Sensor.................... 8W-31
Instrument Cluster.................... 8W-40
Intake Air Heater Relays............... 8W-30
Intake Air Temperature Sensor........... 8W-30
Intake Air Temperature/Manifold Absolute
Pressure Sensor..................... 8W-30
Integrated Power Module............... 8W-10
Knock Sensors........................ 8W-30
Leak Detection Pump.................. 8W-30
License Lamps....................... 8W-51
Lift Pump Motor...................... 8W-30
Line Pressure Sensor................ 8W-30, 31
Lumbar Motors....................... 8W-63
Manifold Absolute Pressure Sensor........ 8W-30
Mode Door Actuators................... 8W-42
Multi-Function Switch............ 8W-40, 52, 53
Output Speed Sensor................... 8W-31
DR8W-02 COMPONENT INDEX 8W - 02 - 1
Page 816 of 2895

8W-30 FUEL/IGNITION SYSTEM
Component PageA/C Compressor Clutch Relay...........8W-30-27, 36, 83
A/C Pressure Transducer.......8W-30-19, 20, 21, 48, 53, 70
Accelerator Pedal Position Sensor.............8W-30-55
Adjustable Pedal Motor....................8W-30-87
Adjustable Pedal Relay....................8W-30-87
Adjustable Pedal Switch...................8W-30-87
Ambient Temperature Sensor................8W-30-56
Auto Shut Down Relay..................8W-30-4, 31
Battery..............................8W-30-77
Battery Temperature Sensor............8W-30-28, 39, 81
Brake Lamp Switch.............8W-30-25, 35, 65, 82, 89
Camshaft Position Sensor.......8W-30-17, 18, 37, 55, 70, 71
Capacitor.........................8W-30-6, 11, 43
Clockspring..................8W-30-25, 35, 65, 84, 90
Clutch Interlock Brake Switch...............8W-30-32
Coil On Plug No. 1...................8W-30-8, 42, 61
Coil On Plug No. 2...................8W-30-7, 40, 60
Coil On Plug No. 3...................8W-30-8, 42, 61
Coil On Plug No. 4...................8W-30-7, 40, 60
Coil On Plug No. 5...................8W-30-6, 41, 61
Coil On Plug No. 6...................8W-30-6, 43, 60
Coil On Plug No. 7....................8W-30-41, 61
Coil On Plug No. 8....................8W-30-43, 60
Condenser Fan Relay...................8W-30-27, 36
Controller Antilock Brake...........8W-30-23, 33, 38, 82
Crankshaft Position Sensor.............8W-30-17, 18, 37
Data Link Connector..........8W-30-27, 36, 46, 80, 89, 91
Data Link Connector-Engine................8W-30-75
Electronic Throttle Control Module............8W-30-63
Engine Control Module......8W-30-67, 68, 69, 70, 71, 72, 73,
74, 75, 76, 77, 78, 79, 80, 81, 82,
83, 84, 90, 91
Engine Coolant Temperature
Sensor.................8W-30-19, 20, 21, 48, 64, 72
Engine Oil Pressure Switch......8W-30-19, 20, 21, 29, 78, 81
EVAP/Purge Solenoid...................8W-30-28, 39
Front Control Module.....................8W-30-87
Fuel Heater...........................8W-30-85
Fuel Heater Relay.......................8W-30-85
Fuel Injector No. 1...............8W-30-8, 9, 11, 42, 62
Fuel Injector No. 2...............8W-30-7, 9, 12, 40, 59
Fuel Injector No. 3...............8W-30-8, 9, 11, 42, 62
Fuel Injector No. 4...............8W-30-7, 9, 12, 40, 60
Fuel Injector No. 5...............8W-30-6, 9, 11, 41, 62
Fuel Injector No. 6...............8W-30-6, 9, 12, 43, 59
Fuel Injector No. 7................8W-30-9, 11, 41, 62
Fuel Injector No. 8................8W-30-9, 12, 43, 59
Fuel Injector No. 9.......................8W-30-11
Fuel Injector No. 10......................8W-30-12
Fuel Injector Pack No. 1...................8W-30-67
Fuel Injector Pack No. 2..............8W-30-67, 68, 69
Fuel Injector Pack No. 3...................8W-30-69
Fuel Pump Module................8W-30-3, 30, 79, 83
Fuel Pump Motor.......................8W-30-76
Fuel Pump Relay......................8W-30-3, 30
Fuel Rail Pressure Sensor..................8W-30-74
Fuse 2.............................8W-30-4, 31
Fuse 5............................8W-30-50, 88
Fuse 12.............................8W-30-85
Fuse 17............................8W-30-3, 30
Fuse 19.......................8W-30-2, 29, 77, 90
Fuse 36...........................8W-30-79, 87
Fuse 40.............................8W-30-87
Fuse 49............................8W-30-4, 31
Fuse 50...........................8W-30-28, 88Component PageFusible Link..........................8W-30-77
G103.........................8W-30-3, 25, 30, 35
G104.........................8W-30-3, 25, 30, 35
G105.............................8W-30-81, 86
G106...............................8W-30-85
G107.........8W-30-2, 16, 24, 29, 34, 40, 42, 45, 47, 50, 54
G114 ...............................8W-30-78
G117 ...............................8W-30-91
G120.............................8W-30-75, 85
G201..........................8W-30-23, 33, 91
G203...............................8W-30-87
Generator.......................8W-30-24, 34, 75
Idle Air Control Motor..................8W-30-27, 36
Ignition Coil...........................8W-30-9
Ignition Coil-Left.......................8W-30-10
Ignition Coil-Right.......................8W-30-10
Ignition Switch....................8W-30-23, 33, 46
Inlet Air Temperature/Pressure Sensor..........8W-30-73
Input Speed Sensor......................8W-30-49
Intake Air Heater Relay No. 1...............8W-30-81
Intake Air Heater Relay No. 2...............8W-30-81
Intake Air Temperature Sensor......8W-30-19, 20, 21, 48, 64
Intake Air Temperature/Manifold Absolute Pressure
Sensor............................8W-30-74
Integrated Power Module . . 8W-30-2, 3, 4, 26, 27, 29, 30, 31, 36,
50, 77, 79, 80, 83, 85, 86, 87, 88, 90
Knock Sensor..........................8W-30-22
Knock Sensor-Left.......................8W-30-57
Knock Sensor-Right......................8W-30-57
Leak Detection Pump..................8W-30-24, 34
Lift Pump Motor........................8W-30-75
Line Pressure Sensor.....................8W-30-44
Manifold Absolute Pressure
Sensor.................8W-30-19, 20, 21, 48, 55, 64
Output Speed Sensor................8W-30-26, 49, 88
Overdrive Switch...................8W-30-23, 33, 91
Oxygen Sensor 1/1 Upstream.......8W-30-13, 14, 15, 47, 54
Oxygen Sensor 1/2 Downstream.....8W-30-13, 14, 16, 45, 54
Oxygen Sensor 2/1 Upstream..............8W-30-15, 47
Oxygen Sensor 2/2 Downstream............8W-30-16, 45
Oxygen Sensor Downstream Relay...........8W-30-4, 31
Power Steering Pressure Switch............8W-30-24, 34
Powertrain Control Module . . 8W-30-2, 3, 4, 5, 6, 7, 8, 9, 10, 11,
12, 13, 14, 15, 16 17, 18, 19, 20, 21, 22, 23, 24, 25, 27, 28, 29,
30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46,
47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63,
64, 65, 66, 77, 79, 82, 84, 85, 88, 89, 90, 91
PTCNo.1 ...........8W-30-2, 3, 27, 29, 30, 36, 80, 83, 86
PTO Switch.........................8W-30-23, 33
Speed Control Servo.................8W-30-25, 35, 89
Speed Control Switch-Left.............8W-30-65, 84, 90
Speed Control Switch-Right............8W-30-65, 84, 90
Starter Motor Relay......................8W-30-29
Throttle Position Sensor.................8W-30-22, 44
Throttle Position Switch...................8W-30-72
Transfer Case Control Module...............8W-30-65
Transmission Control Module.......8W-30-17, 23, 33, 38, 66
Transmission Control Relay............8W-30-26, 50, 88
Transmission Range Sensor..................8W-30-5
Transmission Solenoid Assembly.......8W-30-20, 21, 26, 88
Transmission Solenoid/TRS Assembly . . 8W-30-5, 32, 50, 51, 52
Vacuum Pump.........................8W-30-86
Vehicle Speed Sensor.....................8W-30-71
Vistronic Fan Drive......................8W-30-79
Water In Fuel Sensor...................8W-30-72, 76
DR8W-30 FUEL/IGNITION SYSTEM 8W - 30 - 1
Page 1069 of 2895

Component Page
C317............................. 8W-80-40
C319............................. 8W-80-40
C319............................. 8W-80-40
C322............................. 8W-80-40
C322............................. 8W-80-41
C323............................. 8W-80-41
C323............................. 8W-80-41
C327............................. 8W-80-42
C327............................. 8W-80-42
C328............................. 8W-80-42
C328............................. 8W-80-42
Camshaft Position Sensor (Diesel)...... 8W-80-42
Camshaft Position Sensor (Gas)........ 8W-80-42
Capacitor......................... 8W-80-43
Center High Mounted Stop Lamp/Cargo
Lamp.......................... 8W-80-43
Cigar Lighter Outlet................. 8W-80-43
Clearance Lamp No. 1 (Heavy Duty).... 8W-80-43
Clearance Lamp No. 2 (Heavy Duty).... 8W-80-43
Clearance Lamp No. 3 (Heavy Duty).... 8W-80-44
Clearance Lamp No. 4 (Heavy Duty).... 8W-80-44
Clearance Lamp No. 5 (Heavy Duty).... 8W-80-44
Clockspring C1..................... 8W-80-44
Clockspring C2..................... 8W-80-44
Clockspring C3..................... 8W-80-45
Clockspring C4..................... 8W-80-45
Clockspring C5 (Remote Radio)........ 8W-80-45
Clutch Interlock Brake Switch......... 8W-80-45
Coil On Plug No. 1 (3.7L/4.7L/5.7L)..... 8W-80-45
Coil On Plug No. 2 (3.7L/4.7L/5.7L)..... 8W-80-46
Coil On Plug No. 3 (3.7L/4.7L/5.7L)..... 8W-80-46
Coil On Plug No. 4 (3.7L/4.7L/5.7L)..... 8W-80-46
Coil On Plug No. 5 (3.7L/4.7L/5.7L)..... 8W-80-46
Coil On Plug No. 6 (3.7L/4.7L/5.7L)..... 8W-80-47
Coil On Plug No. 7 (4.7L/5.7L)......... 8W-80-47
Coil On Plug No. 8 (4.7L/5.7L)......... 8W-80-47
Compass/Mini-Trip Computer
(Except Base).................... 8W-80-47
Condenser Fan..................... 8W-80-48
Controller Antilock Brake C1.......... 8W-80-48
Controller Antilock Brake C2 (ABS)..... 8W-80-48
Crankshaft Position Sensor........... 8W-80-49
Cylinder Lock Switch-Driver (Premium) . . 8W-80-49
Cylinder Lock Switch-Passenger
(Premium)...................... 8W-80-49
Data Link Connector................ 8W-80-49
Data Link Connector................ 8W-80-50
Dome Lamp....................... 8W-80-50
Door Ajar Switch-Driver (Base)........ 8W-80-50
Door Ajar Switch-Left Rear (Base)...... 8W-80-50
Door Ajar Switch-Passenger (Base)...... 8W-80-50
Door Ajar Switch-Right Rear (Base)..... 8W-80-51
Door Lock Motor/Ajar Switch-Driver
(Except Base).................... 8W-80-51Component Page
Door Lock Motor/Ajar Switch-Left Rear
(Except Base).................... 8W-80-51
Door Lock Motor/Ajar Switch-Passenger
(Except Base).................... 8W-80-51
Door Lock Motor/Ajar Switch-Right Rear
(Except Base).................... 8W-80-52
Door Lock Switch-Passenger........... 8W-80-52
Door Window/Lock Switch............ 8W-80-52
Driver Blend Door Actuator
(Dual-Zone)...................... 8W-80-52
Driver Door Module C1.............. 8W-80-53
Driver Door Module C2.............. 8W-80-53
Driver Heated Seat Cushion........... 8W-80-53
Electric Brake Provision.............. 8W-80-53
Electronic Throttle Control Module
(5.7L).......................... 8W-80-54
Engine Control Module............... 8W-80-54
Engine Control Module............... 8W-80-55
Engine Coolant Temperature Sensor
(3.7L/4.7L/5.7L).................. 8W-80-56
Engine Coolant Temperature Sensor
(Diesel)......................... 8W-80-56
Engine Oil Pressure Switch........... 8W-80-57
Evap/Purge Solenoid (Except NGC)..... 8W-80-57
Evap/Purge Solenoid (NGC)........... 8W-80-57
Evaporator Temperature Sensor........ 8W-80-57
Fender Lamp-Front Left.............. 8W-80-58
Fender Lamp-Front Right............ 8W-80-58
Fender Lamp-Rear Left.............. 8W-80-58
Fender Lamp-Rear Right............. 8W-80-58
Fog Lamp-Left..................... 8W-80-58
Fog Lamp-Right.................... 8W-80-59
Fuel Control Actuator (Diesel)......... 8W-80-59
Fuel Heater (Diesel)................. 8W-80-59
Fuel Injector No. 1 (Diesel)............ 8W-80-59
Fuel Injector No. 1.................. 8W-80-59
Fuel Injector No. 2 (Diesel)............ 8W-80-60
Fuel Injector No. 2.................. 8W-80-60
Fuel Injector No. 3 (Diesel)............ 8W-80-60
Fuel Injector No. 3.................. 8W-80-60
Fuel Injector No. 4 (Diesel)............ 8W-80-60
Fuel Injector No. 4.................. 8W-80-61
Fuel Injector No. 5 (Diesel)............ 8W-80-61
Fuel Injector No. 5.................. 8W-80-61
Fuel Injector No. 6 (Diesel)............ 8W-80-61
Fuel Injector No. 6.................. 8W-80-61
Fuel Injector No. 7
(4.7L/5.7L/5.9L/8.0L)............... 8W-80-62
Fuel Injector No. 8
(4.7L/5.7L/5.9L/8.0L)............... 8W-80-62
Fuel Injector No. 9 (8.0L)............. 8W-80-62
Fuel Injector No. 10 (8.0L)............ 8W-80-62
Fuel Pump Module.................. 8W-80-63
Fuel Pump Motor (Diesel)............ 8W-80-63
Generator......................... 8W-80-63
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTSDR