DODGE RAM SRT-10 2006 Service Repair Manual

When Monitored:
With the ignition on. Battery voltage greater than 10.4 volts. TIPM requesting Fuel Pump operation.
Set Condition:
An open condition has been detected in the Fuel Pump Control circuit by the TIPM. One Trip Fault. Three
good trips to turn off the MIL.
Possible Causes
(A109) FUEL PUMP CONTROL OUTPUT CIRCUIT OPEN
FUEL PUMP
TIPM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.FUEL PUMP OPERATION
Ignition on, engine not running.
With a scan tool under the PCM Actuators, actuate the Fuel Pump.
Is the Fuel Pump operating?
Ye s>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 2
2.FUEL PUMP CONTROL OPERATION FROM THE PCM
Turn the ignition off.
Disconnect the C1 TIPM harness connector.
Ignition on, engine not running.
Using the scan tool under the PCM Actuators, actuate the Fuel Pump.
With a 12-volt test light connected to ground, probe the (K31) Fuel
Pump Control circuit in the C1 TIPM harness connector.
Does the test light illuminate brightly and flash on an off?
Ye s>>
Go To 3
No>>
Perform the Diagnostic Procedure for P0627-FUEL PUMP
CONTROL CIRCUIT. (Refer to 9 - ENGINE - DIAGNOSIS
AND TESTING)

3.(A109) FUEL PUMP CONTROL OUTPUT CIRCUIT OPEN
Turn the ignition off
Disconnect the C10 TIPM harness connector.
Disconnect the Fuel Pump Module harness connector.
Measure the resistance of the (A109) Fuel Pump Control Output circuit
between the C10 TIPM harness connector and the Fuel Pump Module
harness connector.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 4
No>>
Repair the open in the (A109) Fuel Pump Control Output
circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
4.FUEL PUMP MODULE
Connect the C1 and C10 TIPM harness connectors.
Ignition on, engine not running.
Using the scan tool under the TIPM Actuators, actuate the Fuel Pump.
With a 12-volt test light connected to ground, probe the (A109) Fuel
Pump Control Output circuit at the Fuel Pump Module harness connec-
tor.
Does the test light illuminate brightly and flash on and off?
Ye s>>
Replace the Fuel Pump Module in accordance with the Ser-
vice Information.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 5

5.TOTALLY INTEGRATED POWER MODULE
NOTE: Before continuing, check the TIPM harness connector terminals for corrosion, damage, or terminal
push out. Repair as necessary.
Using the schematics as a guide, inspect the wire harness and connectors.
Pay particular attention to all Power and Ground circuits.
Were any problems found?
Ye s>>
Repair as necessary.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Replace the Totally Integrated Power Module in accordance with the Service Information.
Perform the BODY VERIFICATION TEST – VER 1. (Refer to 9 - ENGINE - STANDARD PROCEDURE)

P0127F-FUEL PUMP CONTROL CIRCUIT 2 OVERCURRENT (TIPM)
For a complete wiring diagramRefer to Section 8W.

When Monitored:
With the ignition on. Battery voltage greater than 10.4 volts. TIPM requesting Fuel Pump operation.
Set Condition:
An overcurrent condition is detected in the fuel pump control output circuit. One Trip Fault. Three good trips to
turn off the MIL.
Possible Causes
TERMINAL DAMAGE OR CORROSION
FUEL PUMP MOTOR GROUND HIGH RESISTANCE
(A109) FUEL PUMP CONTROL OUTPUT CIRCUIT HIGH RESISTANCE
FUEL PUMP MOTOR
TIPM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.FUEL PUMP OPERATION
Ignition on, engine not running.
With a scan tool in the TIPM Actuators, actuate the Fuel Pump.
Is the Fuel Pump operating?
Ye s>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 2
2.VISUAL AND PHYSICAL CONNECTOR AND TERMINAL INSPECTION
Turn the ignition off.
Disconnect the C10 TIPM harness connector.
Disconnect the Fuel Pump Module harness connector.
Inspect the terminal and connector condition. Check for signs of corrosion build up or damage the would compro-
mise the terminal to controller pin connector.
NOTE: Make sure that all in-line connectors are inspected for corrosion and/or damage.
Visually inspect the wiring harness. Look for any chafed, pierced, pinched or partially broken wires hidden in the
wire insulation.
Were any of the above conditions found?
Ye s>>
Repair or replace as necessary.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 3

3.(A109) FUEL PUMP CONTROL OUTPUT CIRCUIT HIGH RESISTANCE
With a jumper wire, connect one end to the (A109) Fuel Pump Control
Output circuit in the Fuel Pump Module harness connector and the
other to a clean chassis ground.
Using a 12-volt test light to battery voltage, probe the (A109) Fuel Pump
Control Output circuit in the C10 TIPM harness connector.
NOTE: The test light should be illuminated and bright. Compared
the brightness to that of a direct connection to the battery.
Does the test light illuminate brightly.
Ye s>>
Go To 4
No>>
Repair the excessive resistance in the (A109) Fuel Pump
Control Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE).
4.FUEL PUMP MOTOR GROUND CIRCUITS
Using a 12-volt test light to battery voltage, probe the (Z927) and (Z210)
Fuel Pump Motor Ground circuits in the Fuel Pump Motor harness con-
nector.
NOTE: The test light should be illuminated and bright. Compared
the brightness to that of a direct connection to the battery.
Does the test light illuminate brightly.
Ye s>>
Go To 5
No>>
Repair the excessive resistance in the Fuel Pump Motor
Ground circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
5.FUEL PUMP CONTROL OUTPUT FROM TIPM
Reconnect the C10 TIPM harness connector.
Ignition on, engine not running.
With a scan tool in the TIPM Actuators, actuate the Fuel Pump.
Using the 12-Volt test light connected to ground, probe the (A109) Fuel
Pump Control Output circuit in the Fuel Pump Module harness connec-
tor.
Does the test light illuminate brightly?
Ye s>>
Replace the Fuel Pump Module
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Replace the TIPM in accordance with the Service Informa-
tion.
Perform the BODY VERIFICATION TEST – VER 1. (Refer
to 9 - ENGINE - STANDARD PROCEDURE)

P1281-ENGINE IS COLD TOO LONG
For a complete wiring diagramRefer to Section 8W.
When Monitored:
The ignition key on, engine running.
Set Condition:
The engine does not warm to 176 Deg. F while driving for 20 minutes after start.
Possible Causes
ENGINE COLD TOO LONG
ECT SENSOR OPERATION
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
1.CHECK COOLING SYSTEM PERFORMANCE
NOTE: The best way to diagnose this DTC is to allow the vehicle to remain outside overnight in order to
have a completely cold soaked engine.
NOTE: Extremely cold outside ambient temperatures may cause this DTC to set.
Verify that the coolant level is not low and correct as necessary.
Start the engine.
With the scan tool, set the engine RPM to 1500 and allow the engine to warm up for 10-15 minutes.
With the scan tool, monitor the ENG COOLANT TMP DEG value during the warm up cycle. Make sure the transition
of temperature change is smooth.
Did the engine temperature reach a minimum of 80° C (176° F)?
Ye s>>
Go To 2
No>>
Refer to the Service Information for cooling system performance diagnosis. The most probable cause is
a Thermostat problem. Also, refer to any related TSBs.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.ECT SENSOR OPERATION
WARNING: WARNING: MAKE SURE THE ENGINE COOLING SYSTEM IS COOL BEFORE REMOVING THE
PRESSURE CAP OR ANY HOSE. SEVERE PERSONAL INJURY MAY RESULT FROM ESCAPING HOT COOL-
ANT. THE COOLING SYSTEM IS PRESSURIZED WHEN HOT.
With the scan tool, read and record the ECT Sensor Temperature value.
Using the DRB Temperature Probe #CH7050, measure the engine coolant temperature.
NOTE: The t-stat housing area should be around 192-195 at start to open.
Is the ECT Sensor value with -15°C (5°F) of the temperature probe reading?
Ye s>>
Te s t C o m p l e t e .
No>>
Replace the ECT Sensor.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)

P1282-FUEL PUMP/SYSTEM RELAY CONTROL CIRCUIT
For a complete wiring diagramRefer to Section 8W.

When Monitored:
With the ignition on and battery voltage above 10.4 volts.
Set Condition:
An open or shorted condition is detected in the Fuel Pump Relay Control circuit.
Possible Causes
FUEL PUMP RELAY OPERATION
FUEL PUMP RELAY
FUSED IGNITION SWITCH OUTPUT CIRCUIT
(K31) FUEL PUMP RELAY CONTROL CIRCUIT OPEN
(K31) FUEL PUMP RELAY CONTROL CIRCUIT SHORTED TO GROUND
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
1.FUEL PUMP RELAY OPERATION
Ignition on, engine not running.
With the scan tool, read DTCs and record the related Freeze Frame data.
With the scan tool, actuate the Fuel Pump Relay.
Is the Fuel Pump Relay clicking?
Ye s>>
Refer to the INTERMITTENT CONDITIONSymptom (Diagnostic Procedure).
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 2
2.FUEL PUMP RELAY
Turn the ignition off.
Remove the Fuel Pump Relay.
NOTE: Check connectors - Clean/repair as necessary.
Measure the resistance between the coil terminals of the Fuel Pump Relay.
Is the resistance between 50 and 90 ohms?
Ye s>>
Go To 3
No>>
Replace the Fuel Pump Relay.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
3.FUSED IGNITION SWITCH CIRCUIT OPEN
Ignition on, engine not running.
Using a 12-volt test light connected to ground, probe the Fused Ignition Switch Output circuit in the Fuel Pump
Relay connector.
Does the test light illuminate brightly?
Ye s>>
Go To 4
No>>
Repair the open or short to ground in the Fused Ignition Switch Output circuit. Inspect the related fuse
and repair as necessary.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)

4.(K31) FUEL PUMP RELAY CONTROL CIRCUIT OPEN
Turn the ignition off.
Disconnect the PCM harness connectors.
Measure the resistance of the (K31) Fuel Pump Relay Control circuit from the Fuel Pump Relay connector to the
PCM harness connector.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 5
No>>
Repair the open in the (K31) Fuel Pump Relay Control circuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
5.(K31) FUEL PUMP RELAY CONTROL CIRCUIT SHORT TO GROUND
Measure the resistance between ground and the (K31) Fuel Pump Relay Control circuit at the PDC.
Istheresistancebelow100ohms?
Ye s>>
Repair the short to ground in the (K31) Fuel Pump Relay Control circuit.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6
6.PCM
NOTE: Before continuing, check the PCM harness connector terminals for corrosion, damage, or terminal
push out. Repair as necessary.
Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and
Ground circuits.
If there are no possible causes remaining, view repair.
Repair
Replace and program the Powertrain Control Module per Service Information.
Perform POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)