DODGE RAM SRT-10 2006 Service Repair Manual

MECHANISM-SHIFT
DESCRIPTION ............................... 536
OPERATION ................................. 536
SOLENOID
DESCRIPTION ............................... 537
OPERATION ................................. 538
ASSEMBLY-TRANSMISSION SOLENOID/
PRESSURE SWITCH
DESCRIPTION ............................... 539
OPERATION ................................. 539
REMOVAL ................................... 540
INSTALLATION .............................. 541
CONVERTER-TORQUE
DESCRIPTION ............................... 542
OPERATION ................................. 546
REMOVAL ................................... 548
INSTALLATION .............................. 549
SWITCH-TOW/HAUL OVERDRIVE
DESCRIPTION ............................... 550
OPERATION ................................. 550REMOVAL ................................... 550
INSTALLATION .............................. 551
RELAY-TRANSMISSION CONTROL
DESCRIPTION ............................... 552
OPERATION ................................. 552
SENSOR-TRANSMISSION RANGE
DESCRIPTION ............................... 553
OPERATION ................................. 553
REMOVAL ................................... 554
INSTALLATION .............................. 555
SENSOR-TRANSMISSION TEMPERATURE
DESCRIPTION ............................... 556
OPERATION ................................. 556
BODY-VALVE
DESCRIPTION ............................... 557
OPERATION ................................. 558
REMOVAL ................................... 562
DISASSEMBLY .............................. 564
ASSEMBLY .................................. 571
INSTALLATION .............................. 578

AUTOMATIC TRANSMISSION 42RLE-SERVICEINFORMATION
DESCRIPTION

42RLE Automatic Transmission

The 42RLE is a four-speed transmission that is a conventional hydraulic/mechanical assembly controlled with adap-
tive electronic controls and monitors. The hydraulic system of the transmission consists of the transmission fluid,
fluid passages, hydraulic valves, and various line pressure control components. An input clutch assembly which
houses the underdrive, overdrive, and reverse clutches is used. It also utilizes separate holding clutches: 2nd/4th
gear and Low/Reverse. The primary mechanical components of the transmission consist of the following:
Three multiple disc input clutches
Two multiple disc holding clutches
Four hydraulic accumulators
Two planetary gear sets
Hydraulic oil pump
Valve body
Solenoid/Pressure switch assembly
Control of the transmission is accomplished by fully adaptive electronics. Optimum shift scheduling is accomplished
through continuous real-time sensor feedback information provided to the Transmission Control Module (TCM) por-
tion of the Powertrain Control Module (PCM).
The TCM is the heart of the electronic control system and relies on information from various direct and indirect
inputs (sensors, switches, etc.) to determine driver demand and vehicle operating conditions. With this information,
the TCM can calculate and perform timely and quality shifts through various output or control devices (solenoid
pack, transmission control relay, etc.).
The TCM also performs certain self-diagnostic functions and provides comprehensive information (sensor data,
DTC’s, etc.) which is helpful in proper diagnosis and repair. This informationcanbeviewedwiththescantool.
TRANSMISSION IDENTIFICATION
The 42RLE transmission can be identified by a bar-
code label that is affixed to the upper left area of the
bellhousing.
The label contains a series of digits that can be trans-
lated into useful information such as transmission part
number (10), date of manufacture (4, 5), manufactur-
ing origin (2), assembly line identifier (6), build
sequence number (7), etc..
If the tag is not legible or is missing, the “PK” number,
which is stamped into the left rear flange of the trans-
mission case, can be referred to for identification. The
entire part number, build code, and sequence number
are stamped into the flange.
OPERATION
The 42RLE transmission ratios are:
1 - DRIVEPLATE 6 - REVERSE CLUTCH 11 - STUB SHAFT
2 - TORQUE CONVERTER 7 - FRONT PLANET CARRIER 12 - LOW/REVERSE CLUTCH
3 - INPUT SHAFT 8 - REAR PLANET CARRIER 13 - 2/4 CLUTCH
4 - UNDERDRIVE CLUTCH 9 - OUTPUT SHAFT 14 - OIL PUMP
5 - OVERDRIVE CLUTCH 10 - SNAP RING

First 2.84 : 1
Second 1.57 : 1
Third 1.00 : 1
Overdrive 0.69 : 1
Reverse 2.21 : 1
FIRST GEAR POWERFLOW
In first gear range, torque input is through the underdrive clutch (1) to the underdrive hub assembly. The underdrive
hub is splined to the rear sun gear. When the underdrive clutch is applied, it rotates the underdrive hub and rear
sun gear. The L/R clutch (2) is applied to hold the front carrier/rear annulus assembly. The rear sun gear drives the
rear planetary pinion gears. The rear planetary pinion gears are forced towalk around the inside of the stationary
rear annulus gear. The pinions are pinned to the rear carrier and cause the rear carrier assembly to rotate as they
walk around the annulus gear. This provides the torque output for first gear. The other planetary gearset compo-
nents are freewheeling. The first gear ratio is 2.84:1.
First Gear Powerflow
1 - UNDERDRIVE CLUTCH APPLIED (Turns Rear Sun)
2 - LOW-REVERSE CLUTCH APPLIED (Holds Rear Annulus/Front Carrier)

SECOND GEAR POWERFLOW
Second gear is achieved by having both planetary gear sets contribute to torque multiplication. As in first gear,
torque input is through the underdrive clutch (1) to the rear sun gear. The 2/4 clutch (2) is applied to hold the front
sun gear stationary. The rotating rear sun gear turns the rear planetary pinions. The rear pinions rotate the rear
annulus/front carrier assembly. The pinions of the front carrier walk around the stationary front sun gear. This trans-
mits torque to the front annulus/rear carrier assembly, which provides output torque and a gear ratio of 1.57:1.
Second Gear Powerflow
1 - UNDERDRIVE CLUTCH APPLIED (Turns Rear Sun)
2 - 2-4 CLUTCH APPLIED (Holds Front Sun)

THIRDGEARPOWERFLOW
In third gear, two input clutches are applied to provide torque input: the underdrive clutch (1) and overdrive clutch
(2). The underdrive clutch rotates the rear sun gear, while the overdrive clutch rotates the front carrier/rear annulus
assembly. The result is two components (rear sun gear and rear annulus gear) rotating at the same speed and in
the same direction. This effectively locks the entire planetary gearset together and is rotated as one unit. The gear
ratio in third is 1:1.
Third Gear Powerflow
1 - UNDERDRIVE CLUTCH APPLIED (Turns Rear Sun)
2 - OVERDRIVE CLUTCH APPLIED (Turns Front Carrier/Rear Annulus)

FOURTHGEARPOWERFLOW
In fourth gear input torque is through the overdrive clutch (1) which drives the front carrier. The 2/4 clutch (2) is
applied to hold the front sun gear. As the overdrive clutch rotates the front carrier, it causes the pinions of the front
carrier to walk around the stationary front sun gear. This causes the frontcarrier pinions to turn the front annulus/
rear carrier assembly which provides output torque. In fourth gear, transmission output speed is more than engine
input speed. This situation is called overdrive and the gear ratio is 0.69:1.
Fourth Gear Powerflow
1 - OVERDRIVE CLUTCH APPLIED (Turns Rear Sun)
2 - 2-4 CLUTCH APPLIED (Holds Front Sun)

REVERSE GEAR POWERFLOW
In reverse, input power is through the reverse clutch (1). When applied, the reverse clutch drives the front sun gear
through the overdrive hub and shaft. The L/R clutch (2) is applied to hold the front carrier/rear annulus assembly
stationary. The front carrier is being held by the L/R clutch so the pinionsare forced to rotate the front annulus/rear
carrier assembly in the reverse direction. Output torque is provided, in reverse, with a gear ratio of 2.21:1.
DIAGNOSIS AND TESTING
AUTOMATIC TRANSMISSION
CAUTION: Before attempting any repair on the 42RLE Four Speed Automatic Transmission, always check
for proper shift cable adjustment. Also check for diagnostic trouble codes with the scan tool and the 42RLE
Transmission Diagnostic information.
42RLE automatic transmission malfunctions may be caused by these generalconditions:
Poor engine performance
Improper adjustments
Hydraulic malfunctions
Mechanical malfunctions
Electronic malfunctions
When diagnosing a problem always begin with recording the complaint. The complaint should be defined as specific
as possible. Includethe following checks:
Temperature at occurrence (cold, hot, both)
Reverse Gear Powerflow
1 - LOW-REVERSE CLUTCH APPLIED (Holds Rear Annulus Front Carrier)
2 - REVERSE CLUTCH APPLIED (Turns Front Sun)

Dynamic conditions (acceleration, deceleration, upshift, cornering)
Elements in use when condition occurs (what gear is transmission in duringcondition)
Road and weather conditions
Any other useful diagnostic information.
After noting all conditions, check the easily accessible variables:
Fluid level and condition
Shift cable adjustment
Diagnostic trouble code inspection
Then perform a road test to determine if the problem has been corrected or that more diagnosis is necessary. If the
problem exists after the preliminary tests and corrections are completed, hydraulic pressure checks should be per-
formed.
ROAD TEST
Prior to performing a road test, verify that the fluid level, fluid condition, and linkage adjustment have been
approved.
During the road test, the transmission should be operated in each positionto check for slipping and any variation in
shifting.
If the vehicle operates properly at highway speeds, but has poor acceleration, the converter stator overrunning
clutch may be slipping. If acceleration is normal, but high throttle opening is needed to maintain highway speeds,
the converter stator clutch may have seized. Both of these stator defects require replacement of the torque con-
verter and thorough transmission cleaning.
Slipping clutches can be isolated by comparing the “Elements in Use” chartwith clutch operation encountered on a
road test. This chart identifies which clutches are applied at each position of the selector lever.
A slipping clutch may also set a DTC and can be determined by operating the transmission in all selector positions.
ELEMENTS IN USE AT EACH POSITION OF SELECTOR LEVER
Shift Lever
PositionINPUT CLUTCHES HOLDING CLUTCHES
Underdrive Overdrive Reverse 2/4 Low/Reverse
P-PARKX
R-REVERSE X X
N - NEUTRALX
OD -
OVERDRIVE
First XX
Second X X
Direct X X
Overdrive X X
D - DRIVE*
First XX
Second X X
Direct X X
L-LOW*
First XX
Second X X
Direct X X
* Vehicle upshift and downshift speeds are increased when in these selector positions.
The process of elimination can be used to detect any unit which slips and to confirm proper operation of good units.
Road test analysis can diagnose slipping units, but the cause of the malfunction cannot be determined. Practically
any condition can be caused by leaking hydraulic circuits or sticking valves.