DODGE RAM SRT-10 2006 Service Repair Manual

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AUTOMATIC TRANSMISSION - 545RFE -
ELECTRICAL DIAGNOSTICS
DIAGNOSIS AND TESTING
P0122-TPS/APP CIRCUIT LOW............. 582
P0123-TPS/APP CIRCUIT HIGH............. 584
P0124-TPS/APP INTERMITTENT ............ 586
P0218-HIGH TEMPERATURE OPERATION
ACTIVATED............................... 588
P0562-BATTERY VOLTAGE LOW ............ 589
P0602-CONTROL MODULE PROGRAMMING
ERROR/NOT PROGRAMMED............... 594
P0604-INTERNAL CONTROL MODULE RAM . 595
P0605-INTERNAL CONTROL MODULE ROM . 596
P0613-INTERNAL TCM ..................... 597
P0706-TRANSMISSION RANGE SENSOR
RATIONALITY............................. 598
P0711-TRANSMISSION TEMPERATURE
SENSOR PERFORMANCE.................. 602
P0712-TRANSMISSION TEMPERATURE
SENSOR LOW............................. 605
P0713-TRANSMISSION TEMPERATURE
SENSOR HIGH............................ 608
P0714-TRANSMISSION TEMPERATURE
SENSOR INTERMITTENT................... 611
P0715-INPUT SPEED SENSOR 1 CIRCUIT . . . 614
P0720-OUTPUT SPEED SENSOR CIRCUIT . . 620
P0725-ENGINE SPEED SENSOR CIRCUIT . . . 626
P0731-GEAR RATIO ERROR IN 1ST ......... 628
P0732-GEAR RATIO ERROR IN 2ND ........ 631
P0733-GEAR RATIO ERROR IN 3RD ........ 637
P0734-GEAR RATIO ERROR IN 4TH ........ 643
P0735-GEAR RATIO ERROR IN 5TH ........ 647
P0736-GEAR RATIO ERROR IN REVERSE . . . 650
P0740-TCC OUT OF RANGE ................ 653
P0750-LR SOLENOID CIRCUIT............. 655
P0755-2C SOLENOID CIRCUIT............. 659
P0760-OD SOLENOID CIRCUIT ............. 663
P0765-UD SOLENOID CIRCUIT ............. 667
P0770-4C SOLENOID CIRCUIT............. 671
P0841-LR PRESSURE SWITCH
RATIONALITY............................. 675
P0845-2C HYDRAULIC PRESSURE TEST .... 682
P0846-2C PRESSURE SWITCH
RATIONALITY............................. 690
P0868-LINE PRESSURE LOW .............. 697
P0869-LINE PRESSURE HIGH .............. 703
P0870-OD HYDRAULIC PRESSURE TEST . . . 709
P0871-OD PRESSURE SWITCH
RATIONALITY............................. 717
P0875-UD HYDRAULIC PRESSURE TEST . . . 726P0876-UD PRESSURE SWITCH
RATIONALITY............................. 734
P0882-TCM POWER INPUT LOW ........... 741
P0883-TCM POWER INPUT HIGH ........... 745
P0884-POWER UPAT SPEED .............. 749
P0890-SWITCHED BATTERY ............... 751
P0932-LINE PRESSURE SENSOR CIRCUIT . . 755
P0934-LINE PRESSURE SENSOR CIRCUIT
LOW...................................... 758
P0935-LINE PRESSURE SENSOR CIRCUIT
HIGH..................................... 763
P0944-LOSS OF HYDRAULIC PUMP PRIME . 768
P0987-4C HYDRAULIC PRESSURE TEST . . . . 770
P0988-4C PRESSURE SWITCH
RATIONALITY............................. 778
P128B-TCM POWER CONTROL CIRCUIT 2
LOW - TIPM............................... 784
P128C-TCM POWER CONTROL CIRCUIT 2
HIGH - TIPM............................... 787
P128D-TCM POWER CONTROL CIRCUIT 2
OPEN - TIPM.............................. 790
P128E-TCM POWER CONTROL CIRCUIT 2
OVERCURRENT - TIPM.................... 793
P1684-BATTERY WAS DISCONNECTED . . . . . 797
P1715-RESTRICTED MANUAL VALVE IN T3
RANGE................................... 799
P1736-GEAR RATIO ERROR IN 2ND PRIME . 800
P1775-SOLENOID SWITCH VALVE
LATCHED IN TCC POSITION................ 805
P1776-SOLENOID SWITCH VALVE
LATCHED IN LR POSITION................. 809
P1790-FAULT IMMEDIATELY AFTER SHIFT . . 813
P1794-SPEED SENSOR GROUND ERROR . . 814
P2700-INADEQUATE ELEMENT VOLUME LR . 818
P2701-INADEQUATE ELEMENT VOLUME 2C . 820
P2702-INADEQUATE ELEMENT VOLUME
OD....................................... 822
P2703- INADEQUATE ELEMENT VOLUME
UD
........................................ 824
P2704-INADEQUATE ELEMENT VOLUME 4C . 826
P2706-MS SOLENOID CIRCUIT............. 828
U0002-CAN C BUS OFF PERFORMANCE . . . . 832
U0100-NO COMMUNICATION WITH THE
ECM/PCM................................. 834
U0121-LOST COMMUNICATION WITH ABS . . 836
U0141 LOST COMMUNICATION WITH FCM . . 838
STANDARD PROCEDURE
45RFE/545RFE PRE-DIAGNOSTIC
TROUBLESHOOTING PROCEDURE......... 840
45RFE/545RFE TRANSMISSION
VERIFICATION TEST - VER 1............... 841

AUTOMATIC TRANSMISSION - 545RFE - ELECTRICAL DIAGNOSTICS
DIAGNOSIS AND TESTING

P0122-TPS/APP CIRCUIT LOW
For a complete wiring diagramRefer to Section 8W.
Theory of Operation
Due to the integration of the Powertrain and Transmission Control Modulesthe New Generation Control Module III
will be referred to as the Powertrain Control Module (PCM). The 3–wire TPS (4.7L V-8 Engine) provides the PCM
with an input signal voltage that represents the throttle blade position of the throttle body. The Throttle Position
Sensor (TPS) is connected to the throttle blade shaft. As the position of the throttle blade changes, the output volt-
age of the TPS changes.
The PCM supplies approximately 5.0 volts to the TPS. The TPS output voltage(input signal to the PCM) represents
the throttle blade position. The PCM receives an input signal voltage fromthe TPS. This will vary in an approximate
range from 0.26 volts at minimum throttle opening (idle), to 4.49 volts at maximum opening (wide open throttle).
The Accelerator Pedal Position Sensor (APPS) is currently used only with the 5.7L V-8 engine. The APPS is a linear
potentiometer. It provides the PCM with a voltage signal proportional to the angle, or position of the accelerator
pedal. The APPS signal along with inputs from other sensors is used by the PCM to calculate the throttle plate
position.
A mechanical cable is used between the accelerator pedal and the APPS assembly. Although a cable is used
between the accelerator pedal and the APPS assembly, a mechanical cable isnot used between the accelerator
pedal and the throttle body. The throttle plate position is electronically controlled by the PCM.
When Monitored:
Continuously with the ignition on and engine running.
Set Condition:
This DTC will set if the monitored TPS voltage drops below .078 volts for theperiod of 0.48 seconds.
Possible Causes
RELATED ENGINE TPS/APPS DTC’S PRESENT
POWERTRAIN CONTROL MODULE
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Diagnostic Test
1.CHECK IF RELATED ENGINE TPS/APPS DTC’S ARE PRESENT
With the scan tool, check Engine DTC’s.
Are there any Engine TPS/APPS DTCs present?
Ye s>>
Refer to the Driveability Category and perform the appropriate Symptom.
No>>
Go To 2
2.CHECK TO SEE IF DTC IS CURRENT
With the scan tool, record the DTC EVENT DATA to help identify the conditionsinwhichtheDTCwasset.
With the scan tool, erase Transmission DTCs.
NOTE: To erase DTC EVENT DATA information, a BATTERY DISCONNECT must be performed. Performing a
BATTERY DISCONNECT may reset learned Transmission values to controller defaults which may lead to
erratic shift schedules.
Drive the vehicle and try to duplicate the conditions in which the DTC was reported by the DTC EVENT DATA.

With the scan tool, read Transmission DTCs.
Did the DTC P0122 TPS/APPS LOW, reset?
Ye s>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion,
damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems
are found, replace the PCM per the Service Information. With the scan tool,perform QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 3
3.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set the DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specifictothiscircuit.
Wiggle the wiring and connectors while checking for shorted and open circuits.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .

P0123-TPS/APP CIRCUIT HIGH
For a complete wiring diagramRefer to Section 8W.
Theory of Operation
Due to the integration of the Powertrain and Transmission Control Modulesthe New Generation Control Module III
will be referred as the Powertrain Control Module (PCM). The 4.7L V-8 Throttle Positioning Sensor (TPS) provides
the PCM with an input signal voltage that represents the throttle blade position of the throttle body. The TPS is
connected to the throttle blade shaft. As the position of the throttle blade changes, the output voltage of the TPS
changes.
The 5.7L V-8 Accelerator Pedal Position Sensor (APPS) is a linear potentiometer that provides the PCM with a
voltage signal proportional to the angle, or position of the accelerator pedal. The APPS signal along with inputs from
other sensors is used by the PCM to calculate the throttle plate position which is electronically controlled.
When Monitored:
Continuously with the ignition on and engine running.
Set Condition:
This DTC will set if the monitored TPS voltage rises above 4.94 volts for theperiod of 0.48 seconds.
Possible Causes
RELATED ENGINE TPS/APPS DTC’S PRESENT
POWERTRAIN CONTROL MODULE
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Diagnostic Test
1.DETERMINING IF RELATED ENGINE TPS/APPS DTCS ARE PRESENT
With the scan tool, check Engine DTCs, this includes all one trip failures.
Are there any Engine TPS/APPS DTCs present?
Ye s>>
Refer to the Driveability category and perform the appropriate symptom.
No>>
Go To 2
2.CHECK IF THE DTC IS CURRENT
With the scan tool, record the DTC EVENT DATA to help identify the conditionsinwhichtheDTCwasset.
With the scan tool, erase Transmission DTCs.
NOTE: To erase DTC EVENT DATA information, a BATTERY DISCONNECT must be performed. Performing a
BATTERY DISCONNECT may reset all learned Transmission values to controller defaults that could lead to
an inconsistent shift schedule.
Drive the vehicle and try to duplicate the conditions in which the DTC was reported by the DTC EVENT DATA.
With the scan tool, read Transmission DTCs.
Did the DTC P0123 TPS/APPS HIGH, reset?
Ye s>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion,
damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems
are found, replace the PCM per the Service Information. With the scan tool,perform QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 3

3.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set the DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specifictothiscircuit.
Wiggle the wiring and connectors while checking for shorted and open circuits.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .

P0124-TPS/APP INTERMITTENT
For a complete Transmission wiring diagramRefer to Section 8W
Theory of Operation
Due to the integration of the Powertrain and Transmission Control Modulesthe New Generation Control Module III
will be referred as the Powertrain Control Module (PCM). The 4.7L V-8 Throttle Positioning Sensor (TPS) provides
the PCM with an input signal voltage that represents the throttle blade position of the throttle body. The TPS is
connected to the throttle blade shaft. As the position of the throttle blade changes, the output voltage of the TPS
changes.
The 5.7L V-8 Accelerator Pedal Position Sensor (APPS) is a linear potentiometer that provides the PCM with a
voltage signal proportional to the angle, or position of the accelerator pedal. The APPS signal along with inputs from
other sensors is used by the PCM to calculate the throttle plate position which is electronically controlled.
When Monitored:
Continuously with the ignition on and engine running.
Set Condition:
This DTC will set if the monitored TPS throttle angle between the angles of 6° and 120° and the degree
change is greater than 5° within a period of less than 7.0 msec.
Possible Causes
RELATED TPS ENGINE DTC’S PRESENT
THROTTLE POSITION SENSOR
POWERTRAIN CONTROL MODULE
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting Procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Diagnostic Test
1.DETERMINING IF RELATED ENGINE TPS DTC’S ARE PRESENT
With the scan tool, check Engine DTC’s including all one trip failures.
Are there any Engine TPS/APPS DTCs present?
Ye s>>
Refer to the Powertrain category and perform the appropriate symptom.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 2
2.CHECK TO SEE IF DTC IS CURRENT
With the scan tool, record the DTC EVENT DATA to help identify the conditionsinwhichtheDTCwasset.
With the scan tool, erase Transmission DTCs.
NOTE: To erase EVENT DATA information, a BATTERY DISCONNECT must be performed. Performing a BAT-
TERY DISCONNECT may reset all learned transmission values to controller default. This may lead to erratic
shift schedules.
Drive the vehicle and try to duplicate the conditions in which the DTC was reported by the DTC EVENT DATA.
With the scan tool, read Transmission DTCs.
Did the DTC P0124 TPS/APPS INTERMITTENT, reset?
Ye s>>
Go To 3
No>>
Go To 4

3.CHECK THROTTLE POSITION SENSOR OPERATION
Ignition On, Engine Not Running.
With the scan tool, under Transmission Sensors, monitor the TPS voltage inthe following step.
Slowly open and close the throttle while checking for erratic voltage changes.
IfequippedwithETC,usetheETCThrottleFollowertestinthescantooltocheck for erratic voltage changes.
Was the TPS voltage change smooth and consistent?
Ye s>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion,
damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems
are found, replace the PCM per the Service Information. With the scan tool,perform QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Replace the Throttle Position Sensor per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
4.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set the DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specifictothiscircuit.
Wiggle the wiring and connectors while checking for shorted and open circuits.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .

P0218-HIGH TEMPERATURE OPERATION ACTIVATED
For a complete wiring diagramRefer to Section 8W.
Theory of Operation
The DTC is intended as an informational DTC to aid the technician in determining the root cause of a customer
dirveability issue. The DTC is also intended to alert the technician to determine if a cooling system malfunction has
occurred or if an additional transmission air to oil cooler is needed to support the customers driving behavior.
When Monitored:
Whenever the engine is running.
Set Condition:
Immediately after a Overheat shift schedule is activated when the Transmission temperature exceeds 127° C
or 260° F.
Possible Causes
H I G H T E M P E R AT U R E O P E R AT I O N A C T I VAT E D
TORQUE CONVERTER CLUTCH SLIPPING / NOT ACTIVATING
EXCESSIVE TIME IDLING IN GEAR
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Diagnostic Test
1.HIGH TEMPERATURE OPERATION
This DTC is an informational DTC designed to aid the Technician in diagnosing shift quality complaints.
This DTC indicates that the transmission has been operating in the
Overheatshift schedule which may generate
a customer complaint.
The customer driving patterns may indicate the need for an additional transmission oil cooler.
Verify proper Engine cooling system operation which would affect proper transmission operation.
Verify proper torque converter clutch operation.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
If there are no possible causes remaining, view repair.
Repair
Repair the cause of transmission overheating. Refer to the Service Information for the proper repair
procedure. Make sure to check for any Service Bulletins pertaining to thisproblem.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)

P0562-BATTERY VOLTAGE LOW
For a complete wiring diagramRefer to Section 8W.