DODGE RAM SRT-10 2006 Service Repair Manual

INSTALLATION
1. Carefully lower the door glass into the door through
the window opening.
2. Rotate the door glass into position and engage it to
the window regulator.
3. Position the front glass run channel (1) into the
door through the door panel opening.
4. Install the two bolts (1) that secure the front glass
run channel to the door. Tighten the bolts to 10
Nꞏm (89 in. lbs.).
NOTE: Quad Cab model shown, Mega Cab models
are similar.
5. Install the two nuts (1) that secure the door glass
(2) to the window regulator (3) through the sight
window (4) and the speaker opening (5). Tighten
thenutsto10Nꞏm(89in.lbs.).
6. Lower the door glass into the door and remove the
manual window crank or disconnect the electric
window switch from the door wire harness
(depending on application).
7. Install the waterdam (Refer to 23 - BODY/DOORS
- REAR/WATERDAM - INSTALLATION).
8. Install the inner belt molding (Refer to 23 - BODY/
WEATHERSTRIP/SEALS/REAR DOOR INNER
BELT MOLDING - INSTALLATION).

EXTERIOR HANDLE
REMOVAL
1. Remove the front glass run channel (Refer to 23 -
BODY/DOORS - REAR/GLASS RUN CHANNEL -
REMOVAL).
2. Disconnect the actuator rod (1) from the exterior
door handle (2).
3. Remove the two nuts (3) that secure the exterior
door handle to the door and remove the handle.
INSTALLATION
1. Position the exterior handle (2) into the door.
2. Install the two nuts (3) that secure the exterior han-
dle to the door. Tighten the nuts to 10 Nꞏm (89 in.
lbs.).
3. Connect the actuator rod (1) to the exterior handle.
4. Install the front glass run channel (Refer to 23 -
BODY/DOORS - REAR/GLASS RUN CHANNEL -
INSTALLATION).

GLASS RUN CHANNEL
REMOVAL
FRONT
1. Raise the window glass to the full up position and
remove the window regulator (Refer to 23 - BODY/
DOORS - REAR/WINDOW REGULATOR -
REMOVAL).
2. Remove the two bolts (1) that secure the front
glass run channel (2) to the door and remove the
run channel through the door panel opening.
3. If required, remove the weatherstrip from the front
glass run channel.
Mega Cab Models
1. Raise the window glass to the full up position and
remove the window regulator (Refer to 23 - BODY/
DOORS - REAR/WINDOW REGULATOR -
REMOVAL).
2. Remove the two bolts (1 & 3) that secure the front
glass run channel (2) to the door and remove the
run channel through the door panel opening.
3. If required, remove the weatherstrip from the front
glass run channel.

REAR
1. Raise the window glass to the full up position and
remove the window regulator (Refer to 23 - BODY/
DOORS - REAR/WINDOW REGULATOR -
REMOVAL).
2. Remove the two bolts (2) that secure the rear glass
run channel (1) to the door and remove the run
channel through the door panel opening.
3. If required, remove the weatherstrip from the rear
glass run channel.
INSTALLATION
FRONT
1. If removed, install the weatherstrip onto the front
glass run channel (2).
2. Position the front glass run channel into the door
through the door panel opening.
3. Install the two bolts (1) that secure the front glass
run channel to the door. Tighten the bolts to 10
Nꞏm (89 in. lbs.).
4. Install the window regulator and verify correct win-
dow operation (Refer to 23 - BODY/DOORS -
REAR/WINDOW REGULATOR - INSTALLATION).

Mega Cab Models
1. If removed, install the weatherstrip onto the front
glass run channel (2).
2. Position the front glass run channel into the door
through the door panel opening.
3. Install the two bolts (1 & 3) that secure the front
glass run channel to the door. Tighten the bolts to
10 Nꞏm (89 in. lbs.).
4. Install the window regulator and verify correct win-
dow operation (Refer to 23 - BODY/DOORS -
REAR/WINDOW REGULATOR - INSTALLATION).
REAR
1. If removed, install the weatherstrip onto the rear
glass run channel (1).
2. Position the rear glass run channel into the door
through the door panel opening.
3. Install the two bolts (2) that secure the rear glass
run channel to the door. Tighten the bolts to 10
Nꞏm (89 in. lbs.).
4. Install the window regulator and verify correct win-
dow operation (Refer to 23 - BODY/DOORS -
REAR/WINDOW REGULATOR - INSTALLATION).

HINGE
REMOVAL
NOTE:Itisnotnecessarytoremovethedoortoreplacethehingesiftheyarereplaced one at a time.
NOTE: The epoxy coated washers should not be removed from the hinge. If the washers are removed the
doormayhavetobere-adjusted.
1. Open the front door
UPPER HINGE
1. Using a grease pencil or equivalent, mark the posi-
tion of the hinge (2) on the door and b-pillar.
2. Remove the nut (1) and bolt (9) attaching the hinge
(2) to the door.
3. Remove the three bolts (6) attaching the hinge to
the b-pillar and remove the hinge.

LOWER HINGE
1. Using a grease pencil or equivalent, mark the posi-
tion of the hinge on the door and b-pillar.
2. Remove the lower b-pillar trim. (Refer to 23 -
BODY/INTERIOR/B-PILLAR LOWER TRIM -
REMOVAL)
3. Remove the nut (1) and bolt (9) attaching the hinge
to the door.
4. Remove the two bolts (5) attaching the hinge to the
b-pillar.
5. From the inside of the vehicle remove the remain-
ing bolt (4) attaching the hinge to the b-pillar and
remove the hinge.

INSTALLATION
UPPER HINGE
1. Install the hinge to door washers, if there were
removed previously, nut (1) and bolt (9) and tighten
to 28 Nꞏm (21 ft. lbs.).
2. Tighten the upper hinge bolt (2) to 28 Nꞏm (21 ft.
lbs.).
3. Tighten the upper hinge bolt (1) to 28 Nꞏm (21 ft.
lbs.).
4. Tighten the upper hinge bolt (3) to 28 Nꞏm (21 ft.
lbs.).
5. Adjust the door if needed. (Refer to 23 - BODY/
DOORS - REAR/DOOR - ADJUSTMENTS)

LOWER HINGE
1. Install the hinge and install the b-pillar bolts.
2. Tighten the upper hinge bolt (2) to 28 Nꞏm (21 ft.
lbs.).
3. Tighten the upper hinge bolt (1) to 28 Nꞏm (21 ft.
lbs.).
4. Tighten the upper hinge bolt (3) to 28 Nꞏm (21 ft.
lbs.).
5. Install the hinge to door washers, if there were
removed previously, nut and bolt and tighten to 28
Nꞏm (21 ft. lbs.).
6. Adjust the door if needed. (Refer to 23 - BODY/
DOORS - REAR/DOOR - ADJUSTMENTS)
7. Install the lower b-pillar trim. (Refer to 23 - BODY/
INTERIOR/B-PILLAR LOWER TRIM - INSTALLA-
TION)

INTERIOR HANDLE ACTUATOR
REMOVAL
1. Remove the door trim panel (Refer to 23 - BODY/
DOORS - REAR/TRIM PANEL - REMOVAL).
2. Position the waterdam out of the way and discon-
nect the actuator rod (2) from interior door handle
actuator (3).
3. Remove the two bolts (1) that secure the interior
door handle actuator to the door and remove the
actuator.
INSTALLATION
1. Position the interior door handle actuator (3) onto
the door.
2. Install the two bolts (1) that secure the interior door
handle actuator to the door. Tighten the bolts to 10
Nꞏm (89 in. lbs.).
3. Connect the actuator rod (2) to the interior door
handle actuator.
4. Reposition the waterdam and install the door trim
panel (Refer to 23 - BODY/DOORS - REAR/TRIM
PANEL - INSTALLATION).