lock DODGE RAM SRT-10 2006 Service Repair Manual

10. Apply MoparLock & Seal Adhesive or equivalent
to shift fork pivot bolts. Install 5-6 (1) and 3-4 (2)
shift fork pivot bolts, in both sides of the front
housing and tighten to 35 Nꞏm (26 ft. lbs.).
NOTE: Verify shift fork pivot holes are aligned with
pivot bolt holes before installing bolts.
11. Install two detents (1) in the side of the front hous-
ing (2).

3. Install intermediate plate (1) bolts (2) and tighten to
22 Nꞏm (16 ft. lbs.).
4. Install interlock plate washers (1) on support (2).
5. Install interlock plate (2) and tighten bolts (1) to 10
Nꞏm (88 in. lbs.).

9. Install second gear outer friction ring (1) on second
gear (2).
10. Install second gear blocker ring (1) on second
gear (2).

11. Align 1-2 synchronizer hub (1) with blocker ring on
mainshaft and install hub with Installer D-389 (2).
NOTE: If 1-2 synchronizer hub is installed incor-
rectly the snap ring groove will not be visible.
12. Install 1-2 synchronizer hub (1) snap ring (2).

13. Install 1-2 synchronizer hub (1) detents (2).
14. Install 1-2 synchronizer sleeve (2) on 1-2 hub (1).
NOTE: Align grooves in the sleeve with detents in
hub.
15. Install first gear blocker ring (1) on 1-2 hub (2).

22. Install reverse gear bearing (1) on bearing race
(2).
23. Install reverse gear (1) on mainshaft (2).
24. Install reverse gear friction/blocker ring (1) on
reverse gear (2).

28. Install main shift rail (1) bearings (2) on main shift
rail.
29. Install main shift rail (1) through rail support (2)
and housing, then rotate counterclockwise into
place.
30. Install 1-2 shift fork then, install 1-2 shift rail (2)
into shift fork and housing. Install shift fork roll pin
(1).

50. Install countershaft bolt (1) in front housing.
Tighten bolt (1) to 90 Nꞏm (66 ft. lbs.).
51. Install countershaft plug in front housing (1) with
Installer 9622 (2) and Handle C-4171.
52. Install the cover plate for the second shift tower
location, if necessary.
53. Apply Mopar
Lock & Seal or equivalent to shifter
socket threads and install shifter socket (1).

8. Install front dust shield (1) tighten bolt to 4.5 Nꞏm
(40 in. lbs.).
9. Install structural cover (3) to transmission bolts and
tighten to 54 Nꞏm (40 ft. lbs.).
10. Install starter motor (2).
11. Install suspension crossmember (4) and tighten
nuts to 102 Nꞏm (75 ft. lbs.).
12. Connect transmission harnesses to clips on case
and connect switches.
13. Install slave cylinder (2) and tighten cylinder nuts
(1)to23Nꞏm(200in.lbs.).
14. Install transfer case and transfer case linkage if
equipped.
15. Remove transmission jack.
16. Install propeller shaft/shafts with reference marks
aligned.
17. Install exhaust on the exhaust manifolds.
18. Fill transmission with lubricant. Correct fill level is
to bottom edge of fill plug hole.
SPECIFICATIONS
MANUAL TRANSMISSION - GETRAG 238
TORQUE SPECIFICATIONS
DESCRIPTION Nꞏm Ft. Lbs. In. Lbs.
Drain Plug 50 37 -
Fill Plug 50 37 -
Shift Tower Bolts 10 - 88
Back Up Lamp Switch Bolt 10 - 88
4x2 Output Flange Bolt200 then loosen and
tighten to 170147 then loosen and
tighten to 125-
4x4 Output Shaft Nut200 then loosen and
tighten to 170147 then loosen and
tighten to 125-
Housing Bolts 22 16 -
Interlock Plate Bolts 10 - 88
Intermediate Support Bolts 22 16 -
Intermediate Support Race
Retainer Bolt22 16 -
Countershaft Bolt 90 66 -

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MANUAL TRANSMISSION-T56 - SERVICE
INFORMATION
DIAGNOSIS AND TESTING
MANUAL TRANSMISSION - T56 ............. 143
STANDARD PROCEDURE - DRAIN AND FILL . . 143
REMOVAL ................................... 144
DISASSEMBLY .............................. 146
CLEANING .................................. 168
INSPECTION ................................ 168
ASSEMBLY .................................. 169
INSTALLATION .............................. 189
ADJUSTMENTS
ADUSTMENTS ............................ 191
SPECIFICATIONS
MANUAL TRANSMISSION - T56 ............. 192SPECIAL TOOLS ............................ 194
SEAL-EXTENSION HOUSING
REMOVAL ................................... 198
INSTALLATION .............................. 198
SHAFT-INPUT
REMOVAL ................................... 199
INSTALLATION .............................. 200
SOLENOID-REVERSE LOCKOUT
DESCRIPTION ............................... 201
OPERATION ................................. 201
SOLENOID-REVERSE LOCK-OUT
DESCRIPTION ............................... 202
OPERATION ................................. 202