ABS DODGE RAM SRT-10 2006 Service Manual Online

6. Install tabbed thrust washer (2) on front face of
rear planetary gear (1). Seat washer tabs in match-
ing slots in face of gear carrier. Use extra petro-
leum jelly to hold washer in place if desired.
7. Lubricate sun gear bushings with petroleum jelly or
transmission fluid.
8. Install sun gear (5) and driving shell (2) on interme-
diate shaft (1). Seat shell against rear planetary
gear. Verify that thrust washer on planetary gear
was not displaced during installation.
9. Install tabbed thrust washer (3) in driving shell (2),
be sure washer tabs are seated in tab slots of driv-
ing shell. Use extra petroleum jelly to hold washer
in place if desired.

10. Install tabbed thrust washer (1) on front planetary
gear (2). Seat washer tabs in matching slots in
face of gear carrier. Use extra petroleum jelly to
hold washer in place if desired.
11. Install the torlon bushing onto the front planetary
carrier hub.
12. Install front annulus gear (1) over and onto front
planetary gear (2). Be sure gears are fully
meshed and seated.

24. Bend back tabs on boost valve tube brace (2).
25. Remove boost valve connecting tube (1). Disen-
gage tube from upper housing port first. Then rock
opposite end of tube back and forth to work it out
of lower housing.
CAUTION: Do not use tools to loosen or pry the
connecting tube out of the valve body housings.
Loosen and remove the tube by hand only.
26. Turn valve body over so lower housing (1) is fac-
ing upward. In this position, the two check balls in
upper housing will remain in place and not fall out
when lower housing and separator plate are
removed.
27. Remove screws attaching valve body lower hous-
ing (1) to upper housing and transfer plate (3).
Note position of boost valve tube brace for
assembly reference.
28. Remove lower housing and overdrive separator
plate (2) from transfer plate (3).

5. Slide tube brace (2) under tube and into alignment
with valve body screw holes.
6. Install and finger tighten three screws that secure
tube brace to valve body housings.
7. Bend tube brace tabs up and against tube to hold it
in position.
8. Tighten all valve body housing screws to 4 Nꞏm (35
in. lbs.) torque after tube and brace are installed.
Tighten screws in diagonal pattern starting at cen-
ter and working outward.
3-4 ACCUMULATOR
1. Position converter clutch valve (4) and 3-4 shift
valve (3) springs in housing.
2. Loosely attach accumulator housing (2) with right-
side screw (1). Install only one screw at this time
as accumulator must be free to pivot upward for
ease of installation.
3. Install 3-4 shift valve and spring (3).

INPUT AND PLANETARY GEAR
1. Lubricate gears (3, 4) and thrust washers (5) with
recommended transmission fluid.
2. Install first thrust washer (5) in low range gear (3).
Be sure washer tabs are properly aligned in gear
notches.
3. Install input gear (3) in low range gear (4). Be sure
input gear is fully seated.
4. Install remaining thrust washer (5) in low range
gear (4) and on top of input gear (3). Be sure
washer tabs are properly aligned in gear notches.
5. Install retainer (2) on input gear and install snap-
ring (1).
6. Align and install low range/input gear assembly (2)
in front case (1). Be sure low range gear pinions
are engaged in annulus gear and that input gear
shaft is fully seated in front bearing.
7. Install snap-ring (2) to hold input/low range gear (1)
into front bearing.
8. Install a new input gear seal using Seal Installer
8841 and Universal Handle C-4171.

18. Install the rear output shaft bearing into the rear
case (1) using Seal Installer 8152 (3) and Univer-
sal Handle C-4171 (2).
19. Install the rear output shaft bearing snap-ring into
the rear case half.
INPUT AND PLANETARY GEAR
1. Lubricate gears and thrust washers with recom-
mended transmission fluid.
2. Install bottom thrust washer (2) in low range gear
planetary (1). Be sure washer tabs are properly
aligned in gear notches.

12. Install the rear output shaft bearing into the rear
case (1) using Bearing Remover/Installer 6953 (2)
and Universal Handle C-4171 (3).
INPUT AND PLANETARY GEAR
1. Lubricate gears (4) and thrust washers (5) with rec-
ommended transmission fluid.
2. Install first thrust washer in low range gear (5). Be
sure washer tabs are properly aligned in gear
notches.
3. Install input gear (3) in low range gear (4). Be sure
input gear is fully seated.
4. Install remaining thrust washer (5) in low range
gear (4) and on top of input gear (3). Be sure
washer tabs are properly aligned in gear notches.
5. Install retainer (2) on input gear and install snap-
ring (1).
6. Align and install low range/input gear assembly (2)
in front case (1). Be sure low range gear pinions
are engaged in annulus gear and that input gear
shaft is fully seated in front bearing.

INPUT AND PLANETARY GEAR
1. Lubricate gears and thrust washers (5) with recom-
mended transmission fluid.
2. Install first thrust washer in low range gear (4). Be
sure washer tabs are properly aligned in gear
notches.
3. Install input gear (3) in low range gear (4). Be sure
input gear is fully seated.
4. Install remaining thrust washer (5) in low range
gear (4) and on top of input gear (3). Be sure
washer tabs are properly aligned in gear notches.
5. Install retainer (2) on input gear and install snap-
ring (1).
6. Align and install low range/input gear assembly (2)
in front case (1). Be sure low range gear pinions
are engaged in annulus gear and that input gear
shaft is fully seated in front bearing.
7. Install snap-ring (2) to hold input/low range gear (1)
into front bearing.
8. Install a new input gear seal using Seal Installer
8841 and Universal Handle C-4171.

18. Install the rear output shaft bearing into the rear
case (1) using Seal Installer 8152 (3) and Univer-
sal Handle C-4171 (2).
19. Install the rear output shaft bearing snap-ring into
the rear case half.
INPUT AND PLANETARY GEAR
1. Lubricate gears and thrust washers with recom-
mended transmission fluid.
2. Install bottom thrust washer (2) in low range gear
planetary (1). Be sure washer tabs are properly
aligned in gear notches.

Rigid Plastics:
Examples of rigid plastic use: Fascias, Hoods, Doors, and other Body Panels, which include SMC, ABS, and Poly-
carbonates.
Semi-Rigid Plastics:
Examples of semi-rigid plastic use: Interior Panels, Under Hood Panels, and other Body Trim Panels.
Flexible Plastics:
Examples of flexible plastic use: Fascias, Body Moldings, and upper and lower Fascia Covers.
Repair Procedure:
The repair procedure for all three categories of plastics is basically thesame. The one difference is the material
used for the repair. The materials must be specific for each substrate, rigid repair material for rigid plastic repair,
semi-rigid repair material for semi-rigid plastic repair and flexible repair material for flexible plastic repair.
Adhesion Promoter/Surface Modifier:
Adhesion Promoters/Surface Modifiers are required for certain plastics. All three categories may have plastics that
require the use of adhesion promoter/surface modifiers. Always follow repair material manufacturer’s plastic identi-
fication and repair procedures.
SAFETY PRECAUTION AND WARNINGS
WARNING:
Eye protection should be used when servicing components. Personal injurycan result.
Use an OSHA approved breathing mask when mixing epoxy, grinding, and spraying paint or solvents in
a confined area. Personal injury can result.
Avoid prolonged skin contact with resin, petroleum, or alcohol based solvents. Personal injury can
result.
Do not venture under a hoisted vehicle that is not properly supported on safety stands. Personal injury
can result.
NOTE:
When holes must be drilled or cut in bodypanels, verify locations of internal body components and elec-
trical wiring. Damage to vehicle can result.
Do not use abrasive chemicals or compounds on undamaged painted surfaces around repair areas. Dam-
age to finish can result.
RIGID, SEMI-RIGID, AND FLEXIBLE PLASTIC PARTS TYPES
CODE FAMILY NAME COMMON TRADE NAME TYPICAL APPLICATION
ASA ACRYLONITRILE STYRENE
ACRYLITELURAN S CONSOLES, GRILLES
ABS ACRYLONITRILE
BUTADIENE STYRENETERLURAN
APILLARS, CONSOLES,
GRILLES
ABS/PC ABS/PC ALLOY PULSE, PROLOY, BAYBLEND DOORS, INSTRUMENT
PA N E L S
ABS/PVC ABS/PV ALLOY PROLOY, PULSE, LUSTRAN,
CYCLOVINDOOR PANELS, GRILLES,
TRIM
BMC BULK MOLDING
COMPOUNDBMC FENDER EXTENSIONS
EMA EHTYLENE METHYL
ACRYLATE/IONOMERSURLYN, EMA, IONOMER BUMPER GUARDS, PADS