engine DODGE SPRINTER 2007 2.G Owners Manual

3 Introduction
\3 Environmental protection
In this manual, whenever you see instruc-
tions to discard materials, you should first
attempt to reclaim and recycle them. To
preserve our environment, follow appropri-
ate environmental rules and regulations
when disposing of materials.
Environmental note
H
DaimlerChrysler’s declared policy is one of
comprehensive environmental protection.
The objectives are for the natural resources
which form the basis of our existence on this
planet to be used sparingly and in a manner
which takes the requirements of both nature
and humanity into account.
You too can contribute to environmental
protection by operating your vehicle in an
environmentally-responsible manner.
Fuel consumption and engine, transmission,
brake and tire wear depend on the two fol-
lowing factors:
\4Operating conditions of your vehicle
\4Your personal driving style
You can influence both factors.
Observe the following notes:
Operating conditions
\4Avoid driving short distances as this in-
creases fuel consumption.
\4Make sure that the tire pressures are al-
ways correct.
\4Do not carry any unnecessary weight
in / on the vehicle.
\4Keep an eye on the vehicle’s fuel con-
sumption.
\4Remove roof racks once you no longer
need them.
\4A regularly serviced vehicle will contrib-
ute to environmental protection. You
should therefore adhere to the specified
service intervals.
\4Always have maintenance work carried
out at an authorized Sprinter Dealer.
Personal driving style
\4Do not depress the accelerator pedal
when starting the engine.
\4Do not warm up the engine when the ve-
hicle is stationary.
\4Adopt an anticipatory style of driving
and keep a sufficient distance from oth-
er vehicles.
\4Avoid frequent, sudden acceleration.
\4Switch off the engine in stationary traf-
fic.
Environmental concerns and recom-
mendations

4 IntroductionOperating safety
Operating safetyWarning
G
Engine exhaust, some of its constituents,
and certain vehicle components contain or
emit chemicals known to the State of Cali-
fornia to cause cancer and birth defects or
other reproductive harm.
In addition, certain fluids contained in vehi-
cles, and certain products of component
wear, contain chemicals known to the State
of California to cause cancer and birth de-
fects or other reproductive harm.
Warning
G
Work carried out incorrectly on electronic
equipment and its software could cause the
equipment to stop working. The electronic
systems are networked with each other via
interfaces. Tampering with the electronic
systems may also cause malfunctions in
systems that have not been modified. These
malfunctions, however, can jeopardize the
operating safety of your vehicle and there-
fore put your own safety at considerable
risk.
Other work carried out incorrectly or modifi-
cations to the vehicle could also jeopardize
operating safety.
Some safety systems only function while the
engine is running. Therefore, you should not
switch off the engine while driving.
Warning
G
Always have maintenance work carried out
at an authorized Sprinter Dealer which has
the necessary specialist knowledge and
tools to carry out the work required. The
manufacturer recommends that you use an
authorized Sprinter Dealer for this purpose.
In particular, work relevant to safety or on
safety-related systems must be carried out
at an authorized Sprinter Dealer.

5 Introduction
Operating safety
The manufacturer warrants to the original
and each subsequent owner of a
Mercedes-Benz heavy-duty on highway
diesel engine that:
(1) the engine was designed, built and
equipped so as to conform at the time
of sale with the applicable regulations
adopted by the Federal Environmental
Protection Agency, and
(2) the emission control system of such
engine is free from defects in materials
and workmanship which would cause it
not to conform with those regulations
for a period of use of five years or
100000 miles or 3000 hours of engine
operation, whichever occurs first.
The Owner’s Warranty Information Book
contains detailed information about the
warranties covering your Sprinter.The manufacturer may instruct its autho-
rized Sprinter Dealer to carry out technical
inspections on certain vehicles to improve
their quality or safety.
If you did not purchase your vehicle from
an authorized dealership and your vehicle
has not yet been inspected at an autho-
rized Sprinter Dealer, there is a possibility
that your vehicle has not been registered in
your name with the manufacturer. The
manufacturer will only be able to inform
you about vehicle inspections if the manu-
facturer is in possession of your registra-
tion data.
It is advisable to have your vehicle regis-
tered at an authorized Sprinter Dealer.
Inform the manufacturer as soon as possi-
ble if your address has changed or there
has been a change of vehicle owner.
Warning
G
A heavy impact to the underbody, tires or
wheels, for example when bottoming out on
rough terrain or driving over an obstacle at
high speed, could damage your vehicle. This
also applies to vehicles equipped with un-
derbody protection.
In this case, have your vehicle checked at an
authorized Sprinter Dealer which has the
necessary specialist knowledge and tools to
carry out the work required. The manufac-
turer recommends that you use an autho-
rized Sprinter Dealer for this purpose.
In particular, work relevant to safety or on
safety-related systems must be carried out
at an authorized Sprinter Dealer.
Service and warranty information
Registering your vehicle

6 IntroductionOperating safetyDo not allow the electronically stored total
distance covered by your vehicle to be
modified as a result of tampering with the
electronics system.
This type of modification or failing to in-
form the buyer when selling the vehicle
could constitute an offense punishable by
law, depending on the country concerned.
Having the engine power output of your
vehicle increased by tampering with the
electronic engine management system will
invalidate the vehicle’s general operating
permit and insurance coverage, as well as
your warranty and warranty entitlement.
Modifications to the output of the engine
must be reported to the insurance provider
and require the vehicle to be recertified.
The tires, chassis, brake and cooling sys-
tems must be adapted to the increased en-
gine power output.Tampering with the electronic engine man-
agement system modifies emission values
and it will not be possible to guarantee the
operating safety of the engine in every
case. Increases in performance may lead
to malfunctions and consequential dam-
age to other assemblies.
If you sell the vehicle, failing to inform the
buyer of the modified engine power output
could constitute an offense punishable by
law, depending on the country concerned.
The manufacturer recommends the use of
genuine Sprinter parts and conversion
parts as well as accessories that have
been expressly approved for your vehicle
model (\2page 352).
These parts have been subjected to spe-
cial tests in order to determine their safety,
reliability and suitability.Body builder guideline
If you intend on making any alterations to
the vehicle, we strongly recommend that
you select one of the following options in
order to obtain all necessary information:
\4Contact the authorized Sprinter Dealer
nearest you to obtain a copy of the
Sprinter Body Builder Guideline.
\4Call DaimlerChrysler Vans LLC at tele-
phone (800) 992-1997 to request a
copy of the Sprinter Body Builder
Guideline (there may be a charge).
\4Write to the following address and or-
der the Sprinter Body Builder Guideline
(there may be a charge).
DaimlerChrysler Vans LLC
P.O. Box 21-8004
Auburn Hills, MI 48321-8004
United States of AmericaDigital speedometer and total
distance recorderModifying the engine power output
Vehicle alterations

7 Introduction
Operating safety
Body builders and dealers who make any
modifications which may affect the final
certification of the engine, vehicle or
equipment assume the sole responsibility
for the vehicle, including labeling and doc-
umentation, affected by their modifica-
tions.
It is their responsibility to certify that the
altered vehicle conforms to all applicable
standards and regulations affected by the
vehicle alteration or continues to comply
with the motor vehicle safety standards
and emissions regulations.
They are responsible for ensuring that
modifications or equipment installation
does not affect the safety of the vehicle.The manufacturer is not responsible for
any final certification or claims regarding
product liability, or warranty claims, which
result from any component, assembly, or
system being altered, or which cause non-
compliance with any of the emission con-
trol standards or motor vehicle safety stan-
dards, or which would otherwise cause the
vehicle to be or become defective or un-
safe.
The manufacturer does not assume the re-
sponsibility as the final stage manufacturer
or the consequential product liability.Observe the following information when
using your vehicle:
\4The safety notes in this manual
\4The “Technical data” section in this
manual
\4Traffic rules and regulations
\4Motor vehicle laws and safety stan-
dardsWarning
G
Any modifications or alterations of the
Sprinter vehicle not in compliance with the
Sprinter Body Builder Guideline and the
Sprinter Operator’s Manual may seriously
inhibit its roadworthiness and safety and
may lead to an accident resulting in serious
personal injury or death.
Consult the Sprinter Body Builder Guideline
and the Sprinter Operator’s Manual prior to
initiating any alterations or modifications.
Correct useWarning
G
Be sure to read the Operating Instructions.
Otherwise, you may not be aware of certain
risks and could injure yourself or others.

15 At a glance
Instrument cluster
1
Function
Page
1
Instrument cluster on vehi-
cles without steering wheel
buttons
84
2
Instrument cluster on vehi-
cles with steering wheel
buttons*
84
3
On vehicles without
steering wheel but-
tons:
\4Changes the stan-
dard display
\4Selects menus
87
4
On vehicles with
steering wheel but-
tons*:
Checks the engine oil
level
187
Function
Page
5
Reset button
84
6
Speedometer with:
85
Indicator and warning
lamps
16
7
Indicator and warning
lamps
16
8
Display on vehicles without
steering wheel buttons
87
9
Display on vehicles with
steering wheel buttons*
89
a
Tachometer with:
85
Indicator and warning
lamps
16
b
\4Instrument lighting
brighter / dimmer
85
Function
Page
c
Fuel gauge with:
\4Reserve fuel warning
lamp
\4Fuel filler flap location
indicator
Ö: Fuel filler flap is
on the left-hand
side
86
276
iVehicles without steering wheel
buttons:
Display8 contains a digital fuel
gauge.
Vehicles with steering wheel buttons*:
The tachometer contains an analog fuel
gauge.

16 At a glanceInstrument cluster
1
Indicator and warning lamps
Page
v
ESP
® warning lamp
43
268
ASR warning lamp
44
45
268
/
Coolant level too low
275
D
Coolant temperature too
high
275
1
Restraint systems
malfunction
272
Brake fluid level too low
269
EBV malfunction
268
Malfunction in trailer's
brake booster
269
N
Engine oil level warning
274
±
Engine diagnostic
indicator lamp
277
q
Pre-glow system, diesel
engine only
111
276
Turn signal, left
79
Indicator and warning lamps
Page
X
Combination low tire
pressure/TPMS mal-
function telltale, USA
only
278
Low tire pressure tell-
tale, Canada only
278
J
Windshield washer/
headlamp cleaning sys-
tem* washer fluid level
too low
280
Door open
280
2
Brake pads / linings
worn
273
Turn signal, right
79
-
ABS malfunction
271
k
ASR malfunction
270
BAS malfunction
270
#
ESP
® malfunction
272
A
Reserve fuel
276
Fuel filler flap open
276
Indicator and warning lamps
Page
Water in the fuel
280
#
Battery charge malfunc-
tion
273
.
Defective bulb
280
Handbrake applied
115
B
Low-beam headlamps
on
77
™
Operating speed gover-
nor on*
154
A
High-beam headlamps
on
77
<
Seat belt reminder
280
iVehicles with steering wheel buttons:
Corresponding messages may also be
shown in display9 (\2page 93).

28 SafetyOccupant safety
2
Adjust the belt height in such a way that
the shoulder belt is routed over the middle
of the shoulder.Belt sash guide with height adjustment5Release button
\1To raise the belt height: slide belt
sash guide1 upward.
Belt sash guide1 engages in various
positions.
\1To lower the belt height: press and
hold release button 5.\1Slide belt sash guide1 to the desired
height.
\1Let go of release button5 and make
sure that belt sash guide1 engages.
The SRS (S
upplemental R
estraint S
ystem)
may consist of the following components,
depending on the equipment level:
\41 warning lamp
\4Emergency tensioning retractors
\4Belt force limiters
\4Airbag system with:
\4Airbag control unit
\4Airbags1 warning lamp
The SRS performs a self-test at regular in-
tervals when the ignition is switched on
and while the engine is running. Malfunc-
tions can therefore be detected in good
time.
The 1 warning lamp in the instrument
cluster (\2page 14) comes on for approxi-
mately 4 seconds when you switch on the
ignition.
SRS (Supplemental Restraint
System)
Warning
G
A malfunction has occurred if the 1
warning lamp:
\4does not come on when you switch on
the ignition
\4does not go out after approximately 4
seconds
\4lights up again
Individual systems may be activated unin-
tentionally or may not be triggered in the
event of an accident with a high rate of vehi-
cle deceleration.

42 SafetyDriving safety systems
2
\3 Driving safety systemsIn this section, you will find information
about the following driving safety systems:
\4ABS (A
ntilock B
rake S
ystem)
\4BAS (B
rake As
sist)
\4ESP
® (E
lectronic S
tability P
rogram)
\4ASR (acceleration skid control)
\4EBV (electronic brake force distribu-
tion)ABS regulates the brake pressure in such a
way that the wheels do not lock when you
brake. This allows you to continue steering
when braking.
ABS works from a speed of about 3 mph
(5 km/h) upwards, regardless of road sur-
face conditions.
ABS works on slippery surfaces, even
when you only brake gently.
There is a malfunction if the - indicator
lamp is permanently lit while the engine is
running (\2page 271).
Despite this, the normal driving and brak-
ing functions remain available.
iThe maximum effect of ABS, BAS,
ESP
®, ASR and EBV can only be
achieved if you:
\4always drive with the correct tire
pressures adjusted according to
the load (\2page 210)
\4use winter tires (M+S tires) in win-
try conditions, with snow chains if
necessary
Warning
G
There is an increased risk of an accident if
you:
\4drive too fast, in particular when corner-
ing and on a wet or slippery road surface
\4drive too close to the vehicle in front
The driving safety systems described in this
section cannot reduce this risk and are un-
able to override the laws of physics.
Always adapt your driving style to the pre-
vailing road and weather conditions, and
maintain an adequately safe distance from
other road users as well as any obstacles on
the road.iOnly use wheels with the recommend-
ed tire sizes (\2page 367), otherwise
the driving safety systems will not work
correctly.
Antilock Brake System (ABS)Warning
G
Do not depress the brake pedal several
times in quick succession (pumping). De-
press the brake firmly and evenly. Pumping
the brake pedal may reduce the braking ef-
fect.

43 Safety
Driving safety systems
2
Braking
If ABS intervenes during braking, you will
feel the steering wheel vibrate gently and
the brake pedal pulsate.
If ABS intervenes:
\1Continue to depress the brake pedal
firmly until the braking situation is over.
For full brake application:
\1Depress the brake pedal with maxi-
mum force.Brake Assist operates in emergency brak-
ing situations. If you depress the brake
pedal quickly, BAS automatically increases
the brake pressure, thereby reducing the
stopping distance.
\1Keep the brake pedal firmly depressed
until the emergency braking situation is
over.
ABS prevents the wheels from locking.
When you release the brake pedal, the
brakes will work as normal again. BAS is
deactivated.
Vehicles without steering wheel buttons:
There is a malfunction if thek indicator
lamp is permanently lit while the engine is
running (\2page 270).ESP
® monitors driving stability and detects
a tendency of the vehicle to understeer or
oversteer (skidding). ESP
® stabilizes the
vehicle by braking individual wheels, limit-
ing the engine power output, and greatly
assists you when driving on wet or slippery
road surfaces. ESP
® also stabilizes the ve-
hicle when braking.
When ESP
® intervenes, thev warning
lamp in the speedometer flashes.
Warning
G
Always adapt your driving style to the pre-
vailing road and weather conditions, and
maintain an adequately safe distance from
other road users as well as any obstacles on
the road.
If ABS malfunctions, the wheels could lock
when you brake. This means that the steer-
ability of the vehicle is restricted during
braking and the stopping distance may in-
crease. If ABS is deactivated due to a mal-
function, BAS is also deactivated.Brake Assist (BAS)
Warning
G
If BAS malfunctions, the brake system is still
available with the full brake boosting effect.
In an emergency braking situation, however,
the braking force will not be additionally
boosted automatically and the stopping dis-
tance may increase.Electronic Stability Program (ESP
®)