light DODGE SPRINTER 2007 2.G Owners Manual

302 Practical hintsWhere will I find...?
5
3Securing hook
4Sleeve
5Spare wheel bracket
\1Raise spare wheel bracket5 slightly
and release left securing hook3.
\1Slide the pump lever for the jack into
sleeve4 on spare wheel bracket5.
\1Raise spare wheel bracket5 using the
pump lever and release right securing
hook3.
\1Slowly lower spare wheel bracket5 to
the ground.
\1Raise spare wheel bracket5 slightly
and pull the pump lever out of sleeve
4.\1Use the pump lever to raise the spare
wheel beyond the rear end of the spare
wheel bracket.
\1Carefully remove the spare wheel from
the bracket.Chassis
Example illustration of chassis
1Securing hook
2Fixing nuts
3Thumb nuts
4Spare wheel bracket
\1Loosen thumb nuts 3 by hand and re-
move.
\1Loosen fixing nuts 2 to the thread
end.
\1Raise spare wheel bracket 4 slightly
and release left securing hook 1.
\1Slide th pump lever for the jack into
sleeve on the right-hand side of the
spare wheel bracket 4.
Warning
G
Take care not to trap your fingers when you
lift out the spare wheel.

303 Practical hints
Where will I find...?
5
\1Raise spare wheel bracket 4 using
the pump lever and release right secur-
ing hook 1.
\1Slowly lower spare wheel bracket 4
to the ground.
\1Raise spare wheel bracket 4 slightly
and pull the pump lever out of sleeve.
\1Use the pump lever to raise the spare
wheel beyond the rear end of the spare
wheel bracket.
\1Carefully remove the spare wheel from
the bracket.The Premium tire sealant is located in the
storage compartment in the right-hand
doorway.
1Latching springs
2Electric air pump
3Premium tire sealant
\1To open: press both latching
springs1 down and remove the cov-
er.
\1To close: attach the cover at the bot-
tom and fold it closed.
\1Press both latching springs1 up until
they engage.Panel Van
The wheel chock (optional for model vehi-
cle type 2500) is on the right-hand side of
the load compartment.
Panel van1Retaining band
2Retainer
\1Pull support cable 1 slightly down-
ward and pull it out of retainer 2.
\1Pull out the wheel chock.
Warning
G
Take care not to trap your fingers when you
lift out the spare wheel.
Premium tire sealant*
Chock!
CAUTION
When storing it away, make sure that
the chock is secured in the retainer by
the retaining band.

306 Practical hintsChanging bulbs
5
\3 Changing bulbsBulbs and lights are an important aspect of
vehicle safety. For this reason, make sure
that all bulbs are in working order at all
times.
\4Switch off the lights to avoid a short cir-
cuit.
\4Only touch new bulbs with a clean lint-
free cloth or something similar. Do not
work with wet or greasy fingers.
\4Only fit 12 V bulbs of the same type as
before and of the correct wattage.
\4Have the headlamp setting checked
regularly.\4If the newly installed bulb does not light
up either, visit an authorized Sprinter
Dealer.
\4Have the following LEDs and bulbs
changed at an authorized Sprinter
Dealer:
\4The additional turn signals in the
exterior mirrors
\4The third brake lamp (cargo and
passenger vans only)*
\4The bi-xenon headlamps*
\4The foglamps* Before changing bulbs
Warning
G
Bulbs and bulb holders can become very
hot. For this reason, allow the light to cool
down before changing the bulb.
Keep bulbs out of the reach of children.
Never use a bulb which has been dropped.
Such a bulb may explode and injure you.
H7 bulbs are pressurized and may explode
when changed. You should therefore wear
eye protection and gloves when you are
changing them.

307 Practical hints
Changing bulbs
5

\1Switch off the lighting.
\1Open the hood (\2page 185).
Bi-xenon headlamps*
High-beam headlamps, low-beam head-
lamps
1Catches
2Housing cover
Front bulbs
Bulb
Model
1
Additional turn signal
PY 16 W
2
Turn signal
PY 21 W
3
Halogen headlamp:
low-beam headlamp
H7 55 W
Bi-xenon headlamp*:
low-beam headlamp /
high-beam headlamp
D1S-35 W
4
Halogen headlamp:
high-beam headlamp
H7 55 W
Cornering lamp*
(Canada only)
H7 55 W
5
Foglamp*
H11 55 W
6
Parking lamp/side
marker/standing
lamp (Canada only)
WY 5 W
Warning
G
Xenon bulbs carry a high voltage. You could
receive a serious or fatal electric shock if
you touch the electrical contacts on the xe-
non bulbs. Do not remove housing cover 2
(\2page 307) if the headlamps are xenon
headlamps.
Bulb
Model
Do not change xenon bulbs yourself.
Instead, always have them changed at an
authorized Sprinter Dealer which has the
necessary specialist knowledge and tools to
carry out the work required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose. In particular, work relevant to safety
or on safety-related systems must be car-
ried out at an authorized Sprinter Dealer.

310 Practical hintsChanging bulbs
5
Changing the rear bulbs
(van / crewbus)
\1Switch off the lighting.
Rear lamp units
1Securing screws
\1Undo screws1 and remove the rear
lamp unit in the direction of the arrow.
\1Remove the connector.2Retaining lugs
3Brake lamp
4Side marker, Standing lamp (Canada
only), tail lamp
5Reverse lamp
6Turn signal lamp
7Rear foglamp (driver’s side)
\1Release retaining lugs2 and remove
the bulb holder from the rear lamp unit.
\1Press down on the bulb, turn it counter-
clockwise and remove it from the
holder.\1Press the new bulb into the bulb holder
and screw it in clockwise.
\1Plug the connectors into the bulb
holder.
\1Fit the rear lamp unit.
To do this, clip the bulb holder into the
three holes provided on the side and
tighten screws1.
Changing the rear bulbs (chassis)
Example illustration of chassis1Securing screws
2Lens
3Perimeter lamp, side marker
4Turn signal lamp
5Brake lamp

311 Practical hints
Changing bulbs
5
6Tail lamp
7Rear foglamp (driver’s side)
8License plate lamp
9Reverse lamp
\1Switch off the lighting.
\1Undo screws1 and remove lens 2.
\1Press the bulb into the bulb holder and
screw it out in a counterclockwise di-
rection.
\1Press the new bulb into the bulb holder
and screw it in clockwise.
\1Replace lens2 and retighten
screws1.\1Switch off the lighting.
Identification lamps W 5 W (cab chas-
sis only)
\1Switch off the lighting.
\1Undo screws 1 and remove lamp hou-
sing.\1Turn the bulb holder 2and remove it
together with the bulb.
\1Pull the bulb out of the bulb holder 2.
\1Press the new bulb into the bulb holder
2.
\1Screw the bulb holder 2 containing
the bulb into the lamp housing.
\1Carefully reattach the lamp housing
and retighten screws 1.
Changing additional bulbs
1Securing screws
2Bulb holder

314 Practical hintsChanging bulbs
5
Interior lamp K18WInterior lamp1Lamp housing
2Festoon lamp\1Switch off the lighting.
\1Press in the latching springs of lamp
housing1 using a suitable tool, for ex-
ample a screwdriver.
\1Pry off lamp housing1.
\1Remove bulb2 from the bulb holder.
\1Insert new bulb2.
\1Align lamp housing1 on the right and
engage it. N82.20-2079-31
!
CAUTION
Have the interior lamps in the overhead
control panel changed at an authorized
Sprinter Dealer which has the neces-
sary specialist knowledge and tools to
carry out the work required.
The manufacturer recommends that
you use an authorized Sprinter Dealer
for this purpose.
You could damage the overhead con-
trol panel.

317 Practical hints
Fuel system
5
\3 Fuel systemOn vehicles with a diesel engine, it is nec-
essary to drain the fuel filter if the/ in-
dicator lamp lights up.
To this end, have the fuel filter with water
separator drained at an authorized Sprint-
er Dealer which has the necessary special-
ist knowledge and tools to carry out the
work required.The fuel filter with water separator is in the
engine compartment.
1Drain hose
2Drain plug
\1Apply the handbrake and move the se-
lector lever to positionP.
\1Switch off the engine and open the
hood (\2page 185).
\1Place a suitable container under drain
hose1.
\1Switch on the ignition (\2page 67).\1Unscrew drain plug2 immediately
one turn or until liquid flows out of
drain hose1.
\1Make sure that the liquid flows into the
container under drain hose 1.
\1Close drain plug 2 as soon as approx-
imately 0.2 US qt (0.2 l) of liquid has
been collected.
\1When you have drained the fuel filter
with water separator, turn the key back
to position0 in the ignition lock
(\2page 67).
\1Dispose of the collected liquid in an en-
vironmentally responsible manner.Draining the fuel filter!
CAUTION
Drain the fuel filter with water separa-
tor immediately if the/ indicator
lamp lights up. The engine could be
damaged.
Environmental note
H
When handling, storing and disposing of die-
sel and diesel mixtures, please observe the
relevant regulations.
iThe electric fuel delivery pump stops
the flow of liquid automatically after
30 seconds.

324 Practical hintsFlat tire
5
Wheels with centering by wheel bolts:
\1Screw in the wheel bolts and tighten
them finger-tight.
1Wheel bolt for light-alloy wheel
2Wheel bolt for steel wheelor wheels with wheel nuts:
For wheels with wheel nuts:
\1Center the wheel nut cover over the
wheel and push it onto the wheel.
\1Screw on the wheel nuts and tighten
them finger tight.
Lowering the vehicle
\1Slowly open the jack’s pressure release
screw one turn using the pump lever
(\2page 322) and lower the vehicle
slowly.
\1Put the jack to one side.Tightening torque pattern
1 – 6 Wheel bolts
\1Tighten all the wheel bolts and wheel
nuts evenly in the sequence indicated.
As an extension for the wheel wrench,
use the shaft from the jack’s 3-part
pump lever that has the largest diame-
ter.
iOn vehicles with light-alloy wheels, you
will find short wheel bolts suitable for
the steel spare wheel in the vehicle tool
kit.N40.10-2175-31
iScrew on the three wheel nuts that
hold the wheel nut cover first.
!
CAUTION
The tightening torque is:
\4for wheel bolts 177 lb-ft (240 Nm)
(steel wheel)/133 lb-ft (180 Nm)
(light-alloy wheel).
\4for wheel nuts 133 lb-ft (180 Nm)

325 Practical hints
Flat tire
5
\1For wheels with wheel bolts attach the
wheel cover.
Vehicles with wheel caps:
Make sure that the opening in the
wheel cap is positioned over the tire
vent.
Vehicles with center caps:
Make sure that the retaining lugs of the
hub cap are positioned over the bolts.
\1Compress the piston of the hydraulic
jack and close the pressure release
screw.
\1Store the jack and the remaining vehi-
cle tools.
\1Place the defective wheel in the spare
wheel bracket after changing the wheel
(\2page 301).
\1Check the tire pressure (\2page 210).
\1Retighten the wheel bolts and wheel
nuts to the specified tightening torque
once the vehicle has been driven for 30
miles (50 km).
iGive the middle of the center cap a
knock to engage it on the wheel.
Warning
G
For safety reasons, you must observe the
following after changing a wheel:
\4Have the tightening torque checked:
\4for wheel bolts 177 lb-ft (240 Nm)
(steel wheel)/133 lb-ft (180 Nm)
(light-alloy wheel) or
\4for wheel nuts
133 lb-ft (180 Nm).
The wheels could otherwise come loose.
\4Check the tire pressure and correct it if
necessary
\4Have the wheel bolts or wheel nuts re-
tightened after 30 miles (50 km) to a
torque of:
\4177 lb-ft (240 Nm) (steel wheel)/
133 lb-ft (180 Nm) (light-alloy
wheel) for wheel bolts or
\4133 lb-ft (180 Nm) for wheel nuts.
\4Have the direction of tire rotation cor-
rected, if reversed, as soon as possible
at an authorized Sprinter Dealer. The ve-
hicle handling characteristics could oth-
erwise be affected.Warning
G
Loose wheel nuts or bolts could cause the
vehicle to lose a wheel while it is in motion.
This would jeopardize the operating and
road safety of the vehicle. You could lose
control of the vehicle as a result, cause an
accident and injure yourself or others.
If new or repainted wheels are mounted, the
wheel bolts or wheel nuts must be retight-
ened again after approximately 600 to 3000
miles (about 1000 to 5000 km).