coolant DODGE SPRINTER 2007 2.G User Guide
[x] Cancel search | Manufacturer: DODGE, Model Year: 2007, Model line: SPRINTER, Model: DODGE SPRINTER 2007 2.GPages: 393, PDF Size: 7.61 MB
Page 192 of 393
191 Operation
Engine
4
The expansion tank is in the engine com-
partment. Only add coolant with the vehi-
cle standing on a level surface and with the
engine switched off. The coolant tempera-
ture must have dropped below 122 °F
(50 °C).1Coolant tank cap
2Brake fluid reservoir cap
3Windshield washer reservoir cap
\1Slowly unscrew cap1 counterclock-
wise to reduce excess pressure.
\1Continue turning the cap and remove
it.
\1Add coolant as far as the MAX mark.
\1Twist cap1 back on.
For coolant specifications, see "Service
products and capacities" (\2page 355).Environmental note
H
When adding oil, take care not to spill any.
No engine oil must be allowed to enter sew-
age systems, surface water, ground water or
soil.
You would otherwise be damaging the envi-
ronment.
Dispose of engine oil in an environmentally
responsible manner. Comply with the manu-
facturer’s instructions.Coolant
Warning
G
When opening the coolant expansion tank
there is a risk of scalding from hot coolant
spraying out. The cooling system and the
coolant expansion tank are pressurized
when the engine is at normal operating tem-
perature.
Wear gloves and eye protection. Only open
the coolant expansion tank when the cool-
ant temperature is less than 122 °F (50 °C).
N20.30-2063-31
Warning
G
Coolant contains glycol and is therefore tox-
ic. Do not swallow coolant. Consult a doctor
immediately if any coolant is swallowed.
Do not allow coolant to come into contact
with your skin, eyes or clothing. In the event
of contact with the eyes, rinse them thor-
oughly with clean water. Clean skin and
clothes immediately with soap and water.
Change out of soiled clothing without delay.
Page 193 of 393
192 OperationEngine
4
The reservoir is in the engine compart-
ment. Check the brake fluid level:
\4regularly, e.g. weekly or when refueling
\4only with the vehicle standing on a level
surface and with the engine switched
off1Coolant tank cap
2Brake fluid reservoir cap
3Windshield washer reservoir cap
The brake fluid level must be between the
MIN and MAX marks.
!
CAUTION
Check the cooling and heating systems
regularly for leaks. If a large quantity of
coolant is lost, have the cause traced
and rectified at an authorized Sprinter
Dealer.
Brake fluid
iThere is usually a notice in the engine
compartment to remind you when the
next brake fluid change is due.
N20.30-2063-31
!
CAUTION
Brake fluid corrodes paintwork. If
brake fluid comes into contact with the
paintwork, immediately rinse with wa-
ter.
If the brake fluid does not reach the
MIN mark, the vehicle’s hydraulic sys-
tem could be malfunctioning. Do not
add brake fluid under any circumstanc-
es. This will not solve the problem.
Do not drive any further.
Have the system checked immediately
at an authorized Sprinter Dealer.
Warning
G
Brake fluid is hazardous to health. Do not
swallow brake fluid. Consult a doctor imme-
diately if any brake fluid is swallowed.
Brake fluid must not come into contact with
the skin, eyes or clothing. Wash affected ar-
eas with plenty of clean water and consult a
doctor immediately if necessary.
\2\2
Page 194 of 393
193 Operation
Engine
4
For specifications of brake fluid, see
"Service products and capacities"
(\2page 362).The windshield washer reservoir is in the
engine compartment. It holds approx.
7.4 US qt (7.0 l).
On vehicles with a headlamp cleaning sys-
tem, this is also supplied from the wind-
shield washer reservoir.
1Coolant tank cap
2Brake fluid reservoir cap
3Windshield washer reservoir cap
Add windshield washer fluid concentrate
to the water all year round.Adapt the mixing ratio to the outside tem-
perature. Use:
\4Summerwash to protect against
smearing at temperatures above freez-
ing.
\4Winterwash when there is a risk of frost
so that the water does not freeze onto
the windshield.
\1Mix the windshield washer fluid in a
container and in the specified propor-
tions.
\1Remove cap3.
\1Fill up the windshield washer fluid.
\1Press cap3 back on.You should always wear eye protection and
gloves when you are adding brake fluid.
Only store brake fluid in its closed original
container and keep out of the reach of chil-
dren. Comply with safety regulations when
handling brake fluid.Warning
G
If the boiling point of the brake fluid is too
low, vapor pockets may form in the brake
system when the brakes are applied hard
(e.g. when driving on long downhill stretch-
es). This has a detrimental effect on braking
efficiency, which could increase the stop-
ping distance. This increases the risk of an
accident.
Have the brake fluid replaced every
two years.
Windshield washer system/head-
lamp cleaning system*
N20.30-2063-31
Warning
G
Windshield washer concentrate is highly
flammable. Fire, open flames and smoking
are prohibited when you are handling wind-
shield washer concentrate.
Page 229 of 393
228 OperationTires and wheels
4
1Plies in side wall
2Plies under tread
This marking tells you about the type of
cord and number of plies in the side wall
and under the tread.Accessory weight
The combined weight (in excess of those
standard items which may be replaced) of
automatic transmission, power steering,
power brakes, power windows, power
seats, radio, and heater, to the extent that
these items are available as factory-in-
stalled equipment (whether installed or
not).
Air pressure
The amount of air inside the tire pressing
outward on each square inch of the tire.
Air pressure is expressed in pounds per
square inch (psi), or kilopascal (kPa) or
bars.
Aspect ratio
Dimensional relationship between the tire
section height and the section width ex-
pressed in percentage.Bar
Another metric unit for air pressure. There
are 14.5038 pounds per square inch (psi)
to 1 bar; there are 100 kilopascals (kPa)
to 1 bar.
Bead
The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the
rim.
Cold tire inflation pressure
Tire inflation pressure when your vehicle
has been sitting for at least 3 hours or driv-
en no more than 1 mile (1.6 km).
Curb weight
The weight of a motor vehicle with stan-
dard equipment including the maximum
capacity of fuel, oil, and coolant, and, if so
equipped, air conditioning and additional
optional equipment, but without passen-
gers and cargo.Tire ply materialiFor illustrative purposes only. The actu-
al data on tires is specific to each vehi-
cle and may vary from the data shown
in the above illustration.
Tire and loading terminology
Page 235 of 393
234 OperationWinter driving
4
\3 Winter drivingHave your vehicle winterproofed at the
onset of winter at an authorized Sprinter
Dealer. This service includes the following:
\4Oil change, if the current engine oil
used has not been approved for winter
use
\4The antifreeze / anti-corrosion concen-
tration in the coolant is checked
\4The addition of a concentrated clean-
ing agent to the water in the windshield
washer system
\4Battery check
\4A tire change
You will find information about diesel fuel
for use at low outside temperatures in the
“Technical data” section (\2page 360).
Please also observe the information about
winter driving (\2page 235).Always use winter tires at temperatures
below 45°F (7°C) and whenever wintry
road conditions prevail. Winter tires should
be of the same size and type construction
as the summer tires.
Winter tires should also be operated as
printed on the tire and loading information
placard, refer to "Tires and wheels"
(\2page 199). Not all M+S rated radial-ply
tires provide special winter performance.
Make sure the tires you use show M+S and
the mountain/snowflake marking.on
the tire side wall. These tires meet specific
snow traction performance requirements
of the Rubber Manufacturers Association
(RMA) and the Rubber Association of Can-
ada (RAC) and have been designed specif-
ically for use in snow conditions. Use of
winter tires is the only way to achieve the
maximum effectiveness of the ABS, BAS,
ASR and ESP
® in winter operation.
For safe handling, make sure all winter
tires mounted are of the same make and
have the same tread design.Always observe the speed rating of the
winter tires installed on your vehicle. If the
maximum speed for which your tires are
rated is below the speed rating of your ve-
hicle, you must place a notice to this effect
where it will be seen by the driver. Such no-
tices are available at your tire dealer or any
authorized Sprinter Dealer.
\1Reactivate the tire pressure monitor.
While studded tires improve performance
on ice, skid and traction capability on wet
or dry surfaces may be poorer than that of
non-studded tires. Some states prohibit
studded tires; therefore, local laws should
be checked before using these tire types.
Winter tires
Warning
G
Winter tires with a tread depth under 1/6 in
(4 mm) must be replaced. They are no long-
er suitable for winter operation.
Page 238 of 393
237 Operation
Maintenance and servicing
4
\3 Maintenance and servicing
Mechanical elements and the lubricants
used for them must be carefully matched.
For this reason, only brands tested and ap-
proved by the manufacturer should be
used. Please contact your Sprinter Dealer
to obtain the necessary information. No lu-
bricant additives should be used.
The use of such additives could affect your
warranty rights. Information is available
from any authorized Sprinter Dealer.
For specifications of engine oils, coolant
and brake fluid, see "Service products and
capacities" (\2page 355) and contact your
authorized Sprinter Dealer.
Observe the information on spare parts in
the “Technical data” section
(\2page 352).
Warning
G
Before carrying out maintenance operations
and repairs, please make sure that you read
the relevant sections of the technical docu-
mentation, such as:
\4Operating instructions and workshop in-
formation
Familiarize yourself in advance in particular
with legal requirements, such as:
\4Safety at work and accident prevention
regulations.
You may otherwise fail to recognize dangers
and could injure yourself or others.
When working underneath the vehicle, you
must place the vehicle on stands with suffi-
cient load-bearing capacity.
Never use the vehicle jack instead. There is
a risk that the vehicle jack could give way
and the vehicle could drop, seriously injuring
yourself or others, or causing damage to
property.
The jack is only designed to raise the vehicle
for a short time.
Always have the maintenance work carried
out and checked at an authorized Sprinter
Dealer which has the necessary specialist
knowledge and tools to carry out the work
required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose. In particular, work relevant to safety
or on safety-related systems must be car-
ried out at an authorized Sprinter Dealer.
Service products
Page 256 of 393
255 Practical hints
What to do if ...
5
The coolant temperature gauge is above
250 °F (+120 °C).
The coolant is too hot and the engine is not
being sufficiently cooled.
\1Park your vehicle in a safe location as
quickly as possible and let the engine
continue to run at idle speed for about
1 to 2 minutes before switching it off.
This allows the coolant temperature
to return to normal again.
If the coolant temperature is still too high:
\1Switch off the engine and let it as well
as the coolant cool down.
\1Check the coolant level and observe
the warning notes as you do so
(\2page 191).
\1Add coolant as necessary.
Problem
Possible cause / result
Suggested solutions
Page 266 of 393
265 Practical hints
What to do if ...
5
The auxiliary heating does not switch on or
the engine does not start
WARNING
G
The auxiliary heating has overheated about
ten times in succession.
The engine or heater is malfunctioning.
\1Have the auxiliary heating checked at
an authorized Sprinter Dealer.
The heater has overheated.
The coolant level is too low.
\1Check the coolant level and add cool-
ant if necessary (\2page 191).
Problem
Possible cause / result
Suggested solutions
Leaving the vehicle in storageWarning
G
Always have maintenance work carried out
at an authorized Sprinter Dealer which has
the necessary specialist knowledge and
tools to carry out the work required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose.
In particular, work relevant to safety or on
safety-related systems must be carried out
at an authorized Sprinter Dealer. There is a
risk of an accident and injury if this work is
carried out incorrectly.
Problem
Possible cause / result
Suggested solutions
You wish to leave your vehicle in storage for
a long period of time (longer than
six weeks).
\1Obtain advice from an authorized
Sprinter Dealer.
\1Disconnect the starter battery
(\2page 335).
Page 276 of 393
275 Practical hints
What to do if ...
5
:
The yellow engine oil level warning
lamp lights up, the
HI
engine oil
level message appears in the dis-
play and the warning buzzer
sounds after the engine is started
or while the vehicle is in motion.
The engine oil level has exceeded the maxi-
mum level.
\1Check the engine oil level and have
any excess oil siphoned off at the
nearest refueling station
(\2page 190).
The engine or the catalytic converter
could be damaged.
\1If the oil level is correct, have the mal-
function rectified as soon as possible
at an authorized Sprinter Dealer.
:
The yellow engine oil level warning
lamp lights up repeatedly while
the vehicle is in motion.
The engine oil level indicator is malfunction-
ing.
\1Have the vehicle checked immediate-
ly at an authorized Sprinter Dealer.
/
The yellow coolant level warning
lamp lights up while the engine is
running.
The coolant level is too low.
Never run the engine if the coolant level is
too low.
The engine could overheat and be dam-
aged.
\1Stop at the earliest opportunity.
\1Switch off the engine to cool down.
\1Check the coolant level and add cool-
ant as necessary (\2page 191).
\1If you are having to add coolant fre-
quently, have the cooling system
checked at an authorized Sprinter
Dealer.
Problem
Possible cause / result
Suggested solutions
Page 277 of 393
276 Practical hintsWhat to do if ...
5
•
The red coolant warning lamp
lights up while the engine is run-
ning.
The coolant temperature is too high.
\1Do not drive any further.
\1Consult an authorized Sprinter Dealer.
If the vehicle is switched off after being
subjected to extreme loads (for example
driving in mountainous terrain, trailer
towing, etc.), the coolant warning lamp
may light up when the ignition is switched
on or the engine is restarted. Run the en-
gine for approximately 1 minute at idling
speed.
Consult an authorized Sprinter Dealer if
the coolant warning lamp remains lit.
A
The yellow reserve fuel warning
lamp lights up while the vehicle is
in motion.
The fuel level has fallen into the reserve
range.
\1Refuel at the nearest refueling station
(\2page 184).
A
The yellow reserve fuel warning
lamp lights up while the engine is
running and the gauge for the fuel
tank shows zero although there is
still fuel in the tank.
The fuel filler cap is not closed.
\1Close the fuel filler cap. A clicking
sound indicates that the fuel filler cap
is closed.
\1If the malfunction continues to be in-
dicated, have it rectified immediately
at an authorized Sprinter Dealer.
q
The yellow preglow indicator lamp
lights up while the engine is running.
There is a malfunction in the preglow sys-
tem.
\1Consult an authorized Sprinter Dealer.
Problem
Possible cause / result
Suggested solutions