technical data DODGE SPRINTER 2007 2.G User Guide

351
6 *Technical data
Genuine Sprinter parts ......... 352
Vehicle electronics ......... 354
Service products and capacities ......... 355
Rims and tires ......... 367
Tire inflation pressure ......... 369
Lashing points and carrier systems ......... 371
Vehicle identification labels ......... 373

352 *Technical dataGenuine Sprinter parts
6
\3 Genuine Sprinter parts The “Technical data” section contains im-
portant technical data regarding your vehi-
cle.
You will find other vehicle-specific and
equipment-dependent technical data, such
as:
\4engine power output data
\4speeds
\4vehicle dimensions
\4vehicle weights
in your vehicle documents.Make sure that spare parts are suitable for
your vehicle. Parts that constitute a modi-
fication to the vehicle by:
\4changing the type of vehicle approved
in the general operating permit,
\4creating a risk to road users or
\4having an adverse effect on the vehi-
cle’s emissions and noise levels,
will in many countries invalidate the gen-
eral operating permit. The use of non-
approved parts could have a detrimental
effect on road safety.Every authorized Sprinter Dealer maintains
a stock of genuine sprinter parts for main-
tenance and repair work.
Over 6000 retailers around the world guar-
antee that you can be supplied with genu-
ine sprinter parts wherever you are. Over
300,000 different parts and assemblies,
including parts for older vehicle models,
are distributed from a central parts ware-
house using an optimally tuned logistics
concept.

353 *Technical data
Genuine Sprinter parts
6
Genuine sprinter parts are subjected to the
most stringent quality inspections and will
ensure that the vehicle is maintained at a
high level of operating efficiency and safe-
ty, and that it maintains its value. Each part
has been specifically designed and manu-
factured or selected and approved for use
in Sprinter vehicles.
It is therefore best to use only genuine
sprinter parts.For cost-effective repairs in accordance
with sound recycling principles, the use of
non-genuine parts and accessories not au-
thorized by the manufacturer could dam-
age the vehicle or compromise its
durability or safety.
You can obtain further information about
approved conversion parts and accesso-
ries and permitted technical modifications
from your authorized Sprinter Dealer.
Always quote the vehicle identification
number and the engine number when or-
dering genuine parts. You will find these
numbers on your vehicle’s identification la-
bels (\2page 373) and also on the vehicle
data card for certain vehicles.
Environmental note
H
The manufacturer also supplies recondi-
tioned assemblies and parts for cost-effec-
tive repairs in accordance with recycling
principles. These parts have the same quali-
ty and warranty as new parts.

354 *Technical dataVehicle electronics
6
\3 Vehicle electronics
Electrical and electronic equipment can
jeopardize the operational safety of your
vehicle. If equipment of this kind is retrofit-
ted, it must be type-approved and must
bear the e mark.
If you wish to install telephones or two-way
radios in the vehicle, you must obtain for-
mal approval.
The manufacturer recommends that you
consult an authorized Sprinter Dealer.
You may retrofit telephones and two-way
radios provided that the maximum trans-
mission outputs listed below are not
exceeded. Always have this type of equip-ment professionally installed with an exte-
rior antenna which has been installed in
such a way as to be reflection-free.
.
Tampering with the engine electron-
ics !Work on the engine electronics and all
associated parts such as control units,
sensors and connector leads should
only be performed at an authorized
Sprinter Dealer. Vehicle parts could
otherwise wear more quickly and the
vehicle’s warranty or general operating
permit could be invalidated.Warning
G
For safety reasons and to avoid invalidating
the general operating permit, always have
work on the engine electronics and associ-
ated parts performed at an authorized
Sprinter Dealer which has the necessary
specialist knowledge and tools to carry out
the work required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose. In particular, work relevant to safety
or on safety-related systems must be car-
ried out at an authorized Sprinter Dealer.Retrofitting electrical / electronic
equipment
Frequency range
Maximum trans-
mission output
Short wave
(< 50 MHz)
100 W
4m waveband
20 W
2m waveband
50 W
70 cm waveband
35 W
25 cm waveband
10 W
!If electrical or electronic equipment
which does not fulfill these conditions
is retrofitted, the vehicle’s general
operating permit may be invalidated.

355 *Technical data
Service products and capacities
6
\3 Service products and capacitiesService products are:
\4fuels
\4lubricants (e.g. engine oils, transmis-
sion oils, hydraulic fluids, greases)
\4antifreeze additives, coolant
\4brake fluid
Service products are tested for suitability
in our assemblies. Approved service prod-
ucts meet the highest quality standards.
For this reason, only use service products
that have been approved for your vehicle.
This is an important condition for warranty
claims to be upheld. Information about ap-
proved service products is available from
all authorized Sprinter Dealers.
You will find details about windshield
washer fluid in the “Operation” section
(\2page 193).
It is neither necessary nor permissible to
mix special additives with approved ser-
vice products (except for approved fuel ad-
ditives). Therefore, special additives must
not be mixed with fuels or lubricants. The properties of the service products could be
adversely affected by special additives and
result in damage to the assemblies.
The vehicle operator is responsible at all
times for any use of special additives. The
use of special additives may result in a lim-
itation or an invalidation of your warranty
entitlement.
Warning
G
Failure to use fluids and lubricants which
meet the standards and specifications de-
scribed in this booklet or failure to adhere to
the specified replacement intervals may re-
sult in damage to safety/ and/or emissions-
related systems of your vehicle, such as the
brake system, which could cause an acci-
dent and/or serious injury to you and oth-
ers.
Use only fluids and lubricants meeting the
standards and specifications and adhere to
specified replacement intervals.
!
CAUTION
Damage caused by the use of non-ap-
proved service products is not covered
by the Sprinter warranty.
Warning
G
Service products constitute a health hazard.
They contain toxic and highly corrosive con-
stituents.
For this reason, bear the following points in
mind to avoid injury to yourself and others:
\4Do not inhale fumes. Make sure that en-
closed spaces are adequately ventilated
to prevent poisoning.
\4Service products must not come into
contact with the skin, eyes or clothing. If
contact is made with a service product,
clean the affected areas of skin with wa-
ter and soap to prevent burns and other
injuries.
\2\2

356 *Technical dataService products and capacities
6
Valid Mercedes-Benz oil specification
sheets:Always refer to the following viscosity
chart for the proper viscosity grade based
on ambient temperature. Select oil viscos-
ity according to the lowest air temperature
expected before the next oil change.
This chart supersedes ALL previously pub-
lished viscosity charts.
For further information contact your autho-
rized Sprinter Dealer.
\4Rinse thoroughly with plenty of water in
case of contact with eyes. Consult a
doctor immediately if a service product
is swallowed.
\4Change out of clothing soiled with ser-
vice products immediately to avoid the
risk of fire and other injuries.
\4Fire, naked flames and smoking are
therefore prohibited when handling ser-
vice products due to their highly flam-
mable nature.
\4Keep service products out of the reach
of children.
\4You must observe the notes on danger
concerning the risk of poisoning, acid
burns and fire on the service product
containers.Environmental note
H
Dispose of service products in an environ-
mentally responsible manner.
Engine oils!
CAUTION
Engine oils are labeled on the container
with various ACEA (Association des
Constructeurs Européens d’Automo-
biles) and/or API (American Petroleum
Institute) designations of quality.
DaimlerChrysler Vans LLC recom-
mends the use of MB approved engine
oils listed in the Mercedes-Benz oil
specification sheets MB 229.3, 229.5
and 229.51 which also meet ACEA
and/or API classifications listed on the
following chart. Only engine oils (in-
cluding synthetic) with any of the fol-
lowing classification grades, or
combinations thereof, are approved.
Engine
MB sheet
Gasoline
M272
229.3, 229.31
229.5, 229.51
Diesel
OM642
228.51, 229.31,
229.51

357 *Technical data
Service products and capacities
6
The following oils have been
determined to meet the DaimlerChrysler
requirements as shown below:MB approved engine
oil
SAE
MB sheet
Castrol Syntec 5W-40
5W-40
229.3
Castrol Syntec 0W-30
European Formula
0W-30
229.5
Chevron Supreme
Synthetic Motor Oil
SAE 5W-40
5W-40
229.31
Fuchs Titan Cargo
Maxx SAE 10W-40
10W-40
228.51
Fuchs Titan GT1 SAE
5W-30
5W-30
229.51
Fuchs Titan Supersyn
Longlife SAE 5W-30
5W-30
229.3
229.5
Havoline Ultra S 5W-
30
5W-30
229.31
Havoline Ultra S 5W-
40
5W-40
229.31
High Star
5W-30
229.3
Lotos Economic SL/
CF
5W-30
229.3
Lotos Syntetic Auto
Diesel CF
5W-40
229.3
Lotos Syntetic SL/SJ/
CF/CD
5W-40
229.3
Mobil 1 0W-40
0W-40
229.3
229.5
Mobil 1 5W-50
5W-50
229.3
Mobil 1 ESP Formula
MB
5W-40
229.51
Mopar Part No
68001334AA
5W-30
229.51
Pennzoil Platinum
Synthetic Ultra
Diesel
5W-30
229.51
Pennzoil European
Formula Ultra
5W-30
229.5
Pennzoil Platinum Eu-
ropean Formula
5W-40
229.3
Pento High Perfor-
mance 5W-30 LA
5W-30
229.31
Pento High Perfor-
mance 5W-40
5W-40
229.3
Pento High Perfor-
mance 5W-40 LA
5W-40
229.31
The following oils have been
determined to meet the DaimlerChrysler
requirements as shown below:MB approved engine
oil
SAE
MB sheet
Pentosin Diesel 10W-
40 LA
10W-40
228.51
Pentospeed
0W-30
229.3
Pentospeed 0W-30
VS*
0W-30
229.3
229.5
Q Diesel Plus
5W-30
229.51
Q European Engine
5W-40
229.3
Q European Engine Ul-
tra
5W-30
229.5
Quaker State Euro
Synthetic Ultra
Diesel
5W-30
229.51
Shell Helix Ultra AX
5W-30
229.51
Shell Rimula Signia
10W-40
228.51
Texaco Havoline Syn-
thetic Motor Oil SAE
5W-40
5W-40
229.31
Valvoline SynPower
MST
5W-30
229.51
The following oils have been
determined to meet the DaimlerChrysler
requirements as shown below:MB approved engine
oil
SAE
MB sheet

358 *Technical dataService products and capacities
6
Adding engine oil Fuels for gasoline engines
Premium unleaded gasoline
!
CAUTION
Diesel engine:
Never use any amount of engine oil for
the diesel engine that does not con-
form to MB 229.51 or MB 229.31 spec-
ifications. Otherwise the diesel particle
filter (DPF) could be damaged.
If the above specified engine oils are
not available, you may also use engine
oils conforming to MB 228.5, 229.3
and 229.5 specifications. You should
add no more than 1 qt (1 l) of these en-
gine oils, however.
FuelsWarning
G
Gasoline is highly flammable and poisonous.
It burns violently and can cause serious inju-
ry. Whenever you are around gasoline, avoid
inhaling fumes and skin contact, extinguish
all smoking materials. Never allow sparks,
flame or smoking materials near gasoline!
Direct skin contact with fuels and the inha-
lation of fuel vapors are damaging to health.
Switch off the engine before refueling.!
CAUTION
If you are refueling the vehicle from
drums or canisters, you should filter
the fuel before adding it to the tank.
This will prevent malfunctions in the
fuel system caused by contaminated
fuel.
!
CAUTION
To maintain the engine’s durability and
performance, premium unleaded gaso-
line must be used. If premium unleaded
is not available and low octane fuel is
used, follow these precautions:
\4Have the fuel tank only partially
filled with unleaded regular and fill
up with premium unleaded as soon
as possible.
\4Avoid full throttle driving and abrupt
acceleration.
\4Do not exceed an engine speed
of 3000 rpm if the vehicle is loaded
with a light load, such as two per-
sons and no cargo.
\4Do not exceed
2/3 of maximum ac-
celerator pedal position if the vehi-
cle is fully loaded or operating in
mountainous terrain.

359 *Technical data
Service products and capacities
6
Fuel requirements
Only use premium unleaded fuel:
\4The octane number (posted at the
pump) must be 91 min. It is an average
of both the Research (R) octane num-
ber and the Motor (M) octane number:
(R+M) / 2). This is also known as the
ANTI-KNOCK INDEX.
Unleaded gasoline containing oxygenates
such as ethanol, IPA, IBA and TBA can be
used provided the ratio of any one of these
oxygenates to gasoline does not
exceed 10%; MTBE not to exceed 15%.
The ratio of methanol to gasoline must not
exceed 3% plus additional cosolvents.
Using mixtures of ethanol and methanol is
not allowed. Gasohol, which contains 10%
ethanol and 90% unleaded gasoline, can be
used.
These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure, etc.Fuels for diesel engines Fuel requirements
Only use commercially available vehicular
ULTRA-LOW SULFUR HIGHWAY DIESEL
FUEL (15 ppm SULFUR MAXIMUM).
DaimlerChrysler USA now approves the
use of B5 bio diesel (standard diesel with a
maximum of up to 5% Bio diesel content)
in the Sprinter CRD diesel engine.
Information on diesel quality can normally
be found on the fuel pump.
!
CAUTION
The following may lead to increased
wear or engine damage:
\4Using gasoline that does not meet
the specifications mentioned above
\4The use of non-approved special
additives
!
CAUTION
Marine diesel fuel, bio diesel fuel, heat-
ing oil or the like must not be used.
Do not blend diesel fuel with marine
diesel fuel, bio diesel fuel or heating oil.
The use of such non-approved fuels or
blending diesel fuel may result in mal-
function or cause engine damage.
Damage or malfunctions resulting from
poor fuel quality or from blending spe-
cific fuel additives are not covered by
the Sprinter warranty.
!
CAUTION
As bio diesel can be refined from a vari-
ety of raw materials resulting in widely
varying properties, the only approved
bio diesel content is one that meets
ASTM D6751 specification. It must also
have the necessary oxidation stability
(min. 6h, proved with EN 14112 meth-
od) to prevent damages to the system
from deposits and/or corrosion.
If the B5 Bio diesel blend is not suffi-
ciently labeled to clearly indicate that it
meets the above standards, do not use
it.

360 *Technical dataService products and capacities
6
Diesel fuels containing a higher percenta-
ge of Bio diesel content will cause damage
to your engine and are not approved.
Damage or malfunctions resulting from
poor fuel quality are not covered by the
Sprinter Warranty.
For more information on diesel fuels con-
tact your authorized Sprinter Dealer. DaimlerChrysler USA now approves the
use of B5 bio diesel (standard diesel with a
maximum of up to 5% bio diesel content)
in all Common Rail Injection Diesel
“CDI-engines.” Diesel fuels containing a
higher percentage of bio diesel content will
cause damage to your engine and are not
approved.
As bio diesel can be refined from a variety of
raw materials resulting in widely varying
properties, the only approved bio diesel
content is one that meets ASTM D6751
specification. It must also have the neces-
sary oxidation stability (min. 6h, proved with
EN 14112 method) to prevent damages to
the system from deposits and/or corrosion.
Please ask your service station for further
information. If the B5 bio diesel blend is
not sufficiently labeled to clearly indicate that it meets the above standards, please
do not use it. The DaimlerChrysler limited
warranty does not cover
damage caused
by the use of fuels not meeting
DaimlerChrysler approved fuel standards.
For more information on diesel fuels con-
tact your authorized Sprinter Dealer.
Diesel fuels for use at very low tempera-
tures
Only use commercially available vehicular
ULTRA-LOW SULFUR DIESEL FUEL
(15 ppm SULFUR MAXIMUM).
To prevent malfunctions, diesel fuel with
improved cold flow characteristics is offe-
red in the winter months. Check with your
fuel retailer.
At very low temperatures the fluidity of
No. 2 diesel fuel may become insufficient
due to paraffin separation. For this reason
the vehicle comes equipped with a fuel
preheater. It permits trouble-free engine
operation to a temperature of approxi-
mately 14 °F (–10 °C).
!
CAUTION
The exhaust aftertreatment device
(DPF) will be seriously damaged if you
use
\4LOW SULFUR HIGHWAY DIESEL
FUEL (500 ppm SULFUR MAXI-
MUM)
\4any other diesel fuel with a sulfur
content of above 15 ppm
\4any other diesel fuel with a Bio die-
sel content of above 5%
\4any other diesel fuel with a Bio die-
sel content up to 5%, which does
not meet the above mentioned
standards
iCommercially available vehicular
ULTRA-LOW SULFUR HIGHWAY DIE-
SEL FUEL may contain up to 5% bio die-
sel. This proportion will not have an
effect on performance and wear.