technical data DODGE SPRINTER 2007 2.G Owners Manual

Thank you for choosing the new
Sprinter.
Before your first journey, please familiarize
yourself with your vehicle and how it oper-
ates, as well as its driving, control and con-
venience functions.
Before you drive off, read these Operating
Instructions. This will help you get the
most out of your vehicle and avoid endan-
gering yourself and others.
Since the scope of delivery is based on the
sales order, your vehicle’s equipment may
differ from some descriptions and illustra-
tions. Items of optional equipment are also
described in these Operating Instructions,
should you require a description of the way
they work.
Country-specific vehicle equipment, lim-
ited availability of items of special equip-
ment or different product labeling is
possible in some countries.DaimlerChrysler Vans LLC reserves the
right to introduce changes in design,
equipment and technical features. You
cannot, therefore, base any claims on the
data, illustrations or descriptions con-
tained in these Operating Instructions.
Your nearest authorized Sprinter Dealer
will be happy to assist you further if you
have any other questions.
The Operating Instructions, brief instruc-
tions, Sprinter Service Booklet, Owner’s
Warranty Information Book and equip-
ment-related supplementary operating in-
structions are considered part of the
vehicle. For this reason, you should always
keep them in the vehicle and pass them on
to the new owner if you sell the vehicle.
The technical documentation team at
DaimlerChrysler Vans LLC wishes you safe
and pleasant driving.Symbols
Trademarks
ESP
® is a registered trademark of
DaimlerChrysler. * Optional equipment
G
Warning
H
Environmental note
!
Caution
i
Tip
\1Action required
\1Sequence of actions (several
\1)
\2 \2Continuation symbol
\2 \2Continuation symbol for warnings
\2 page
Page reference
Display
Display in the multifunction display

Contents
Introduction. . . . . . . . . . . . . . . 3
1
At a glance . . . . . . . . . . . . . . . 112
Safety . . . . . . . . . . . . . . . . . . . 231
Controls in detail

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.

. . . . . .


.

514
Operation . . . . . . . . . . . . . . . 1735
Practical hints . . . . . . . . . . . 2496
*Technical data . . . . . . . . . . 351
Index . . . . . . . . . . . . . . . . . . . . . . . . . 377

5 Introduction
Operating safety
The manufacturer warrants to the original
and each subsequent owner of a
Mercedes-Benz heavy-duty on highway
diesel engine that:
(1) the engine was designed, built and
equipped so as to conform at the time
of sale with the applicable regulations
adopted by the Federal Environmental
Protection Agency, and
(2) the emission control system of such
engine is free from defects in materials
and workmanship which would cause it
not to conform with those regulations
for a period of use of five years or
100000 miles or 3000 hours of engine
operation, whichever occurs first.
The Owner’s Warranty Information Book
contains detailed information about the
warranties covering your Sprinter.The manufacturer may instruct its autho-
rized Sprinter Dealer to carry out technical
inspections on certain vehicles to improve
their quality or safety.
If you did not purchase your vehicle from
an authorized dealership and your vehicle
has not yet been inspected at an autho-
rized Sprinter Dealer, there is a possibility
that your vehicle has not been registered in
your name with the manufacturer. The
manufacturer will only be able to inform
you about vehicle inspections if the manu-
facturer is in possession of your registra-
tion data.
It is advisable to have your vehicle regis-
tered at an authorized Sprinter Dealer.
Inform the manufacturer as soon as possi-
ble if your address has changed or there
has been a change of vehicle owner.
Warning
G
A heavy impact to the underbody, tires or
wheels, for example when bottoming out on
rough terrain or driving over an obstacle at
high speed, could damage your vehicle. This
also applies to vehicles equipped with un-
derbody protection.
In this case, have your vehicle checked at an
authorized Sprinter Dealer which has the
necessary specialist knowledge and tools to
carry out the work required. The manufac-
turer recommends that you use an autho-
rized Sprinter Dealer for this purpose.
In particular, work relevant to safety or on
safety-related systems must be carried out
at an authorized Sprinter Dealer.
Service and warranty information
Registering your vehicle

7 Introduction
Operating safety
Body builders and dealers who make any
modifications which may affect the final
certification of the engine, vehicle or
equipment assume the sole responsibility
for the vehicle, including labeling and doc-
umentation, affected by their modifica-
tions.
It is their responsibility to certify that the
altered vehicle conforms to all applicable
standards and regulations affected by the
vehicle alteration or continues to comply
with the motor vehicle safety standards
and emissions regulations.
They are responsible for ensuring that
modifications or equipment installation
does not affect the safety of the vehicle.The manufacturer is not responsible for
any final certification or claims regarding
product liability, or warranty claims, which
result from any component, assembly, or
system being altered, or which cause non-
compliance with any of the emission con-
trol standards or motor vehicle safety stan-
dards, or which would otherwise cause the
vehicle to be or become defective or un-
safe.
The manufacturer does not assume the re-
sponsibility as the final stage manufacturer
or the consequential product liability.Observe the following information when
using your vehicle:
\4The safety notes in this manual
\4The “Technical data” section in this
manual
\4Traffic rules and regulations
\4Motor vehicle laws and safety stan-
dardsWarning
G
Any modifications or alterations of the
Sprinter vehicle not in compliance with the
Sprinter Body Builder Guideline and the
Sprinter Operator’s Manual may seriously
inhibit its roadworthiness and safety and
may lead to an accident resulting in serious
personal injury or death.
Consult the Sprinter Body Builder Guideline
and the Sprinter Operator’s Manual prior to
initiating any alterations or modifications.
Correct useWarning
G
Be sure to read the Operating Instructions.
Otherwise, you may not be aware of certain
risks and could injure yourself or others.

156 Controls in detailTransporting
3
\3 Transporting
For more information about the maximum
roof load and roof carrier systems, please
refer to the "Technical data" section
(\2page 351).
Loading guidelinesWarning
G
Secure and position a load as described in
the loading guidelines. Otherwise, the load
could slide or be thrown around in the event
of strong braking maneuvers, sudden chang-
es of direction or poor road conditions,
thereby injuring you or others. The same ap-
plies to dismantled seats if left inside the ve-
hicle.
Please note that loads increase the risk of
injury during an accident even if you comply
with all loading guidelines.
Observe the notes in the "Securing a load"
section (\2page 158).Warning
G
Do not exceed the vehicle's permissible
gross weight or the permissible axle loads
when loading the vehicle or carrying addi-
tional passengers.
If you exceed the vehicle's permissible axle
loads or the maximum permissible gross
weight when transporting items or carrying
passengers, tire stability and driving safety
are reduced. The vehicle's driving and steer-
ing characteristics would be greatly altered.
Braking and stopping distances would
be significantly longer.
Your vehicle's driving, steering and braking
characteristics change as the vehicle's
gross weight increases or its center of grav-
ity is raised.
Always ensure that loads are distributed
correctly and adapt your driving style in ac-
cordance with the load.Warning
G
After an accident, have a damaged load
compartment floor or damaged load sur-
face, the lashing eyes and lashing materials
inspected by a specialist workshop having
the necessary technical expertise and tools
to carry out the required work.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose. In particular, work relevant to safety
or on safety-related systems must be car-
ried out at a qualified specialist workshop. !
CAUTION
If you are using a roof carrier system,
observe the maximum roof load and
maximum load-bearing capacity of the
roof carrier system.

180 OperationDriving tips
4
If you plan to operate your vehicle in for-
eign countries, please be aware that:
\4service facilities or replacement parts
may not be readily available,
\4unleaded gasoline for vehicles with cat-
alytic converters may not be available;
the use of leaded fuels will damage the
catalysts,
\4gasoline may have a considerably low-
er octane rating, and improper fuel can
cause engine damage.
You will find information about gasoline /
diesel in the “Technical data” section
(\2page 358).You can permanently limit the maximum
speed of your vehicle to 75 mph
(120 km/h).
The manufacturer recommends that you
have the maximum speed programmed at
an authorized Sprinter Dealer. This has the
necessary specialist knowledge and tools
to carry out the required work.Operating the vehicle outside the
USA or Canada
iIf you are traveling in countries where
vehicles are driven on the opposite side
of the road to that in which the vehicle
is registered, you must have the head-
lamps:
\4partially masked (halogen head-
lamps)
\4switched over (bi-xenon head-
lamps)
Relevant information can be obtained
at an authorized Sprinter Dealer.
Programmed maximum speed Warning
G
Exceeding the permissible maximum speed
can cause tire damage, which could lead to
loss of control of the vehicle.
As the driver, you must find out about the
maximum speed of the vehicle and the re-
sulting permissible maximum speed of the
tires (tire and tire pressure).
Never exceed the speed limit for your tires
under any circumstances (\2page 222).

183 Operation
Electronic equipment
4
\3 Electronic equipment
The vehicle’s general operating permit may
be invalidated if you do not observe the
manufacturer’s installation specifications .
You will find information about retrofitting
electrical / electronic equipment in the
“Technical data” section (\2page 354).
Radio, telephone, two-way radio,
fax machine and navigation systemWarning
G
Please do not forget that your primary respon-
sibility is to drive the vehicle safely.
Only operate the electronic equipment when
road and traffic conditions permit. Keep in
mind that at a speed of just 30 mph (about
50 km/h), your vehicle travels 44 feet (about
14 m) per second.
A navigation system does not provide infor-
mation about bridge load-bearing capacities
or headroom clearances.
You are responsible for safety at all times.
Observe legal requirements.
Telephones, two-way radios and fax machines
without an exterior antenna may interfere
with the vehicle’s electronics, thereby jeopar-
dizing the vehicle’s operating safety. The risk
of an accident increases.
Do not use this equipment while the vehicle is
in motion.

184 OperationRefueling
4
\3 Refueling
The fuel filler flap is next to the driver’s
door. You can only open the fuel filler flap
when the driver’s door is open.
1Retaining strap
2Fuel filler cap
\1Remove the key from the ignition lock.
\1Switch off the auxiliary heating.
\1Open the driver’s door.\1Open the fuel filler flap.
\1Close all the vehicle’s doors, so that no
fuel vapors can enter the vehicle.
\1Turn fuel filler cap2 counterclock-
wise and let it hang by retaining
strap1.
\1Only fill the tank until the pump nozzle
switches off.
\1Replace fuel filler cap2 and turn it
clockwise.
A clicking sound indicates that the fuel
filler cap is fully closed.
\1Open the driver’s door and close the
fuel filler flap.
You will find information about fuel in the
“Technical data” section (\2page 358).
Warning
G
Fuel is highly flammable. Fire, naked flames
and smoking as well as the use of auxiliary
heaters (sparks) are therefore prohibited
when handling fuel.
For this reason, switch off the auxiliary heat-
ing when refueling.Warning
G
Do not allow fuel to come into contact with
your skin or clothing. Your health may be
damaged if:
\4you spill fuel onto your bare skin
\4you inhale fuel vapors

234 OperationWinter driving
4
\3 Winter drivingHave your vehicle winterproofed at the
onset of winter at an authorized Sprinter
Dealer. This service includes the following:
\4Oil change, if the current engine oil
used has not been approved for winter
use
\4The antifreeze / anti-corrosion concen-
tration in the coolant is checked
\4The addition of a concentrated clean-
ing agent to the water in the windshield
washer system
\4Battery check
\4A tire change
You will find information about diesel fuel
for use at low outside temperatures in the
“Technical data” section (\2page 360).
Please also observe the information about
winter driving (\2page 235).Always use winter tires at temperatures
below 45°F (7°C) and whenever wintry
road conditions prevail. Winter tires should
be of the same size and type construction
as the summer tires.
Winter tires should also be operated as
printed on the tire and loading information
placard, refer to "Tires and wheels"
(\2page 199). Not all M+S rated radial-ply
tires provide special winter performance.
Make sure the tires you use show M+S and
the mountain/snowflake marking.on
the tire side wall. These tires meet specific
snow traction performance requirements
of the Rubber Manufacturers Association
(RMA) and the Rubber Association of Can-
ada (RAC) and have been designed specif-
ically for use in snow conditions. Use of
winter tires is the only way to achieve the
maximum effectiveness of the ABS, BAS,
ASR and ESP
® in winter operation.
For safe handling, make sure all winter
tires mounted are of the same make and
have the same tread design.Always observe the speed rating of the
winter tires installed on your vehicle. If the
maximum speed for which your tires are
rated is below the speed rating of your ve-
hicle, you must place a notice to this effect
where it will be seen by the driver. Such no-
tices are available at your tire dealer or any
authorized Sprinter Dealer.
\1Reactivate the tire pressure monitor.
While studded tires improve performance
on ice, skid and traction capability on wet
or dry surfaces may be poorer than that of
non-studded tires. Some states prohibit
studded tires; therefore, local laws should
be checked before using these tire types.
Winter tires
Warning
G
Winter tires with a tread depth under 1/6 in
(4 mm) must be replaced. They are no long-
er suitable for winter operation.

237 Operation
Maintenance and servicing
4
\3 Maintenance and servicing
Mechanical elements and the lubricants
used for them must be carefully matched.
For this reason, only brands tested and ap-
proved by the manufacturer should be
used. Please contact your Sprinter Dealer
to obtain the necessary information. No lu-
bricant additives should be used.
The use of such additives could affect your
warranty rights. Information is available
from any authorized Sprinter Dealer.
For specifications of engine oils, coolant
and brake fluid, see "Service products and
capacities" (\2page 355) and contact your
authorized Sprinter Dealer.
Observe the information on spare parts in
the “Technical data” section
(\2page 352).
Warning
G
Before carrying out maintenance operations
and repairs, please make sure that you read
the relevant sections of the technical docu-
mentation, such as:
\4Operating instructions and workshop in-
formation
Familiarize yourself in advance in particular
with legal requirements, such as:
\4Safety at work and accident prevention
regulations.
You may otherwise fail to recognize dangers
and could injure yourself or others.
When working underneath the vehicle, you
must place the vehicle on stands with suffi-
cient load-bearing capacity.
Never use the vehicle jack instead. There is
a risk that the vehicle jack could give way
and the vehicle could drop, seriously injuring
yourself or others, or causing damage to
property.
The jack is only designed to raise the vehicle
for a short time.
Always have the maintenance work carried
out and checked at an authorized Sprinter
Dealer which has the necessary specialist
knowledge and tools to carry out the work
required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose. In particular, work relevant to safety
or on safety-related systems must be car-
ried out at an authorized Sprinter Dealer.
Service products