brake DODGE SPRINTER 2007 2.G Workshop Manual

230 OperationTires and wheels
4
Production options weight
The combined weight of those installed
regular production options weighing over
5 lbs (2.3 kilograms) in excess of those
standard items which they replace, not
previously considered in curb weight or ac-
cessory weight, including heavy duty
brakes, ride levelers, roof rack, heavy duty
battery, and special trim.
PSI (P
ounds per S
quare I
nch)
A standard unit of measure for air pres-
sure. Another metric unit for air pressure is
bar or kilopascal (kPa).
Recommended tire inflation pressure
Recommended tire inflation pressure list-
ed on the placard located on driver’s door
B-pillar for normal driving conditions. Pro-
vides best handling, tread life and riding
comfort.Rim
A metal support for a tire or a tire and tube
assembly upon which the tire beads are
seated.
Side wall
The portion of a tire between the tread and
the bead.
TIN (T
ire I
dentification N
umber)
Unique identifier which facilitates efforts
by tire manufacturers to notify purchasers
in recall situations or other safety matters
concerning tires and gives purchases the
means to easily identify such tires. The TIN
is comprised of the “manufacturer’s identi-
fication mark”, “tire size”, “tire type code”
and “date of manufacture”.
Tire load rating
Numerical code associated with the maxi-
mum load a tire can support.Tire ply composition and material used
This indicates the number of plies or the
number of layers of rubber-coated fabric in
the tire tread and side wall. Tire manufac-
turers also must indicate the ply materials
in the tire and side wall, which include
steel, nylon, polyester, and others.
Tire speed rating
Part of tire designation; indicates the
speed range for which a tire is approved.
Traction
Force exerted by the vehicle on the road
via the tires. The amount of grip provided.
Tread
The portion of a tire that comes into con-
tact with the road.
Treadwear Indicators
Narrow bands, sometimes called
“wear bars” that show across the tread of
a tire when only
1/16
in (1.6 mm) of tread
remains.

232 OperationTires and wheels
4
The reasons for any rapid or unusual wear
should be corrected prior to rotation being
performed.
Thoroughly clean the mounting face of
wheels and brake disks, i.e. the inner side
of the wheels/tires, during each rotation.
Check for and ensure proper tire inflation
pressure, refer to "Recommended tire in-
flation pressure" (\2page 210).
Rotation pattern for single and dual rear
wheelsSingle rear wheels:
\1Rotate the tires by axle. Never change
the direction of rotation of your tires.
\1Make sure that on one axle just one
type of tire (same size, type construc-
tion, load and speed rating) is used.
!
CAUTION
If your vehicle is equipped with the tire
pressure monitor*, each wheel has an
electronic component.
Tire mounting tools should not be ap-
plied in the area of the valve, as this
could damage the electronic compo-
nents.
Have the tires changed only at an
authorized Sprinter Dealer.
Warning
G
In order to avoid loosing a wheel and in or-
der to reduce the risk of fatal or serious in-
juries or vehicle damage, please follow
these safety instructions:
\4Always replace wheel bolts that are
damaged or rusted.
\4Never apply oil or grease to wheel bolts.
\4If a wheel hub thread is damaged, you
must not drive the vehicle. Consult an
authorized Sprinter Dealer.
Only use genuine wheel bolts approved
by the vehicle manufacturer and speci-
fied for your vehicle’s rims. Check tight-
ness of wheel bolts or nuts regularly and
retighten with a torque wrench, if neces-
sary. Tighten wheel bolts or nuts in a
crisscross pattern. For information on
mounting bolts and tightening torques,
refer to "Installing a wheel"
(\2page 320).
\4After changing a wheel, the wheel bolts
or nuts must be retightened after the ve-
hicle has been driven for about 30 miles
(50 km).
\4If new or repainted rims are fitted, the
wheel bolts or nuts must be retightened
again after about 600 to 3000 miles
(about 1000 to 5000 km).

235 Operation
Winter driving
4
Drive with particular care on icy roads.
Avoid sudden acceleration, steering move-
ments and braking.If it seems likely that the vehicle is about to
enter a skid or cannot be stopped at a low
speed:
\4Move the selector lever to position N.
\4Try to maintain control of the vehicle
using light corrective steering.
Road salt may adversely affect braking ef-
ficiency. It may therefore be necessary to
apply the brakes more forcefully in order to
achieve the same braking force as normal.
Apply the brakes regularly when making
longer journeys on gritted or salted roads.
This will have the effect of restoring the
brakes to their normal level of perfor-
mance.
When stopping the vehicle after traveling
on roads that have been salted, check that
the brakes are fully functional before pro-
ceeding further.
Warning
G
If you use your spare tire when winter tires
are fitted on the other wheels, be aware that
the difference in tire characteristics may im-
pair turning stability and overall driving sta-
bility may be reduced. Adapt your driving
style accordingly.
Have the spare tire replaced with a winter
tire at the nearest authorized Sprinter Deal-
er.iWhen they have been removed, store
wheels and tires in a cool, dry, and if
possible dark place. Protect the tires
from oil, grease, and gasoline / diesel.
Driving in winterWarning
G
Downshifting to brake could cause the drive
wheels to lose grip on a slippery surface due
to the increased difference in speed be-
tween the engine and the drive wheels at
this time.
Do not downshift for additional engine brak-
ing on a slippery surface. Use the service
brake in accordance with road conditions.
Only downshift to a lower gear when travel-
ing at a low engine speed.

237 Operation
Maintenance and servicing
4
\3 Maintenance and servicing
Mechanical elements and the lubricants
used for them must be carefully matched.
For this reason, only brands tested and ap-
proved by the manufacturer should be
used. Please contact your Sprinter Dealer
to obtain the necessary information. No lu-
bricant additives should be used.
The use of such additives could affect your
warranty rights. Information is available
from any authorized Sprinter Dealer.
For specifications of engine oils, coolant
and brake fluid, see "Service products and
capacities" (\2page 355) and contact your
authorized Sprinter Dealer.
Observe the information on spare parts in
the “Technical data” section
(\2page 352).
Warning
G
Before carrying out maintenance operations
and repairs, please make sure that you read
the relevant sections of the technical docu-
mentation, such as:
\4Operating instructions and workshop in-
formation
Familiarize yourself in advance in particular
with legal requirements, such as:
\4Safety at work and accident prevention
regulations.
You may otherwise fail to recognize dangers
and could injure yourself or others.
When working underneath the vehicle, you
must place the vehicle on stands with suffi-
cient load-bearing capacity.
Never use the vehicle jack instead. There is
a risk that the vehicle jack could give way
and the vehicle could drop, seriously injuring
yourself or others, or causing damage to
property.
The jack is only designed to raise the vehicle
for a short time.
Always have the maintenance work carried
out and checked at an authorized Sprinter
Dealer which has the necessary specialist
knowledge and tools to carry out the work
required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose. In particular, work relevant to safety
or on safety-related systems must be car-
ried out at an authorized Sprinter Dealer.
Service products

242 OperationCleaning and care of the vehicle
4
Automatic car wash
You can clean the vehicle in an automatic
car wash from the very start. It is prefera-
ble to use a car wash that does not have
brushes.
If the vehicle is very dirty, prewash it be-
fore you drive into the car wash.
\1Remove the radio / telephone antenna
and fold the exterior mirrors in before
driving into the automatic car wash.After using an automatic car wash, wipe off
wax from the windshield and the wiper
blades. This prevents smears and reduces
wiping noises which can be caused by res-
idue on the windshield.High-pressure cleaners
\1The minimum distance that must be
maintained between the vehicle and
the nozzle of the high-pressure cleaner
is:
\4approximately 2.2 ft (70 cm) for
round-spray jets
\4approximately 1 ft (30 cm) for 25°
flat-spray jets and concentrated-
power jets
\1Move the high-pressure cleaner nozzle
around when cleaning your vehicle.Care of the vehicle!
CAUTION
After cleaning your vehicle, especially
the wheel rims with rim cleaner, do not
simply park the vehicle and leave it.
Rim cleaners can promote corrosion of
the brake discs and the brake pads /
linings. Before parking and leaving the
vehicle after cleaning, always warm the
vehicle up to normal operating temper-
ature first.
!
CAUTION
Make sure that the automatic car wash
is suitable for the size of the vehicle.
If you do not remove the radio / tele-
phone antenna and fold in the exterior
mirrors, there is a possibility that the
antenna, the exterior mirrors or the ve-
hicle could be damaged by the auto-
matic car wash.
!
CAUTION
Make sure that the windshield wiper
switch is set to 0 (\2page 126), other-
wise the rain sensor could be activated,
for example, and the windshield wipers
could be triggered unintentionally. This
could cause damage to the vehicle.
!
CAUTION
Do not use high-pressure cleaners with
round-spray jets for cleaning the tires.
You could otherwise damage the tires.
Have damaged tires replaced.
!
CAUTION
To avoid damage, do not aim directly at
the door joints, brake hoses, electrical
components, connectors or seals.

244 OperationCleaning and care of the vehicle
4
Windows
Headlamps
\1Wipe the headlamp lenses with a damp
sponge.Parktronic sensors*
The sensors are located in the front and
rear bumpers.
\1Clean the sensors in the bumpers using
water, shampoo and a soft cloth.
!
Do not use dry, coarse or hard cloths
and do not scrub. You will otherwise
scratch or damage the sensors.
If you clean the sensors with a high-pressu-
re cleaner or steam cleaner, observe the
information provided by the manufacturer
regarding the distance to be maintained
between the vehicle and the nozzle of the
high-pressure cleaner.
Rear view camera lens*
The rear view camera is located in the cen-
ter of the roof above the third brake lamp.
Rear view camera
!
CAUTION
Do not use a dry cloth, abrasive materi-
al, solvent or solvent-based cleaning
agent to clean the inside of the win-
dows. Clean the inside of the windows
with a damp cloth or a commercially
available glass cleaner. Do not touch
the inside of the rear and side windows
with hard objects, such as an ice scrap-
er or a ring. You could otherwise dam-
age the windows or the rear window
heating.
!
CAUTION
Only use washer fluid which is suitable
for plastic lamp lenses.
Unsuitable washer fluid may damage
the plastic headlamp lenses.
For this reason, do not use a dry cloth,
abrasive material, solvent or solvent-
based cleaning agent. You could other-
wise scratch or damage the lens sur-
face.
1Parktronic sensors
1Camera lens
2Microphone openings

247 Operation
Cleaning and care of the vehicle
4
\1Clean the vehicle, particularly the light-
ing equipment, windows, exterior mir-
rors, steps, entrances, grab handles,
wheels, tires, wheel housings and li-
cense plates. Observe the notes in this
section.
\1Remove any trapped foreign objects,
e.g. stones.After driving in mud, sand, water or similar
conditions:
\4Check the brake system for operating
safety.
\4Clean the wheels, chassis and brake
system.
\4Check them for damage and have any
damage repaired by an authorized
Sprinter Dealer if necessary.
Warning
G
Dirty brake discs and brake pads / linings
can impair braking power (to the point of to-
tal failure).
You could thereby cause an accident.
Check the brake system for operating safety
by testing the brakes before driving the ve-
hicle onto public roads.
If braking power is impaired, stop the ve-
hicle as soon as it is safe to do so and con-
sult an authorized Sprinter Dealer which has
the necessary specialist knowledge and
tools to carry out the work required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose. In particular, work relevant to safety
or on safety-related systems must be car-
ried out at an authorized Sprinter Dealer.

250 Practical hintsWhat to do if ...
5
Audible warning signalsWarning
G
Always have maintenance work carried out
at an authorized Sprinter Dealer which has
the necessary specialist knowledge and
tools to carry out the work required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose.
In particular, work relevant to safety or on
safety-related systems must be carried out
at an authorized Sprinter Dealer. There is a
risk of an accident and injury if this work is
carried out incorrectly.
Problem
Possible cause / result
Suggested solutions
The anti-theft alarm system is suddenly
triggered.
You have opened the vehicle using the key
while the anti-theft alarm system was still
primed.
Key:
\1Press theΠbutton.
or
\1Insert the key into the ignition lock.
The anti-theft alarm system is deacti-
vated.
You hear a warning signal.
A message appears in the display.
\1Observe the instructions on
(\2page 281).
You are driving with the handbrake applied.
\1Release the handbrake
(\2page 115).
You opened the driver’s door and forgot to
switch off the lights.
\1Turn the light switch to0.
Warning
G
You are not wearing your seat belt.
\1Fasten your seat belt (\2page 25).

268 Practical hintsWhat to do if ...
5
Indicator and warning lamps in the
instrument clusterWarning
G
Always have maintenance work carried out
at an authorized Sprinter Dealer which has
the necessary specialist knowledge and
tools to carry out the work required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose.
In particular, work relevant to safety or on
safety-related systems must be carried out
at an authorized Sprinter Dealer. There is a
risk of an accident and injury if this work is
carried out incorrectly.
Problem
Possible cause / result
Suggested solutions
v
The yellow ASR/ESP
® warning
lamp flashes while the vehicle is
in motion.
WARNING
G
ESP
® or ASR is intervening because at least
one of the wheels has reached its tire grip
limit.
\1Adapt your driving style to suit the
road and traffic conditions. Do not
use too much throttle.
\1Drive slowly.
The yellow ASR / ESP
® warning
lamp is lit while the engine is run-
ning.
WARNING
G
ASR is deactivated.
\1Reactivate ASR.
Exceptions (\2page 45).
#
-
k
6
The yellow ESP
®, ABS-, ASR/
BAS indicator lamps and the red
brake system indicator lamp are
lit while the engine is running.
WARNING
G
EBV has malfunctioned.
The rear wheels could lock up sooner than
expected when you apply the brakes.
\1Also observe the messages in the dis-
play on vehicles with steering wheel
buttons (\2page 284).
\1Continue driving, but with even great-
er care.
\1Have the system checked at an autho-
rized Sprinter Dealer as soon as pos-
sible.

269 Practical hints
What to do if ...
5
#
-
k
6
The yellow ESP
®, ABS, ASR/BAS
indicator lamps and the red
brake system indicator lamp are
lit while the engine is running.
WARNING
G
EBV has been deactivated due to undervolt-
age.
The battery may not be being charged.
The rear wheels could lock up sooner than
expected when you apply the brakes.
\1Also observe the messages in the dis-
play on vehicles with steering wheel
buttons (\2page 284).
\1Stop your vehicle as soon as it is safe
to do so.
\1Do not drive any further.
\1Consult an authorized Sprinter Dealer.
6
The red brake system indicator
lamp is lit while the engine is run-
ning.
A signal also sounds.
WARNING
G
There is insufficient brake fluid in the fluid
reservoir.
\1Also observe the messages in the dis-
play on vehicles with steering wheel
buttons (\2page 284).
\1Do not add brake fluid under any cir-
cumstances. This will not solve the
problem.
\1Do not drive any further.
\1Consult an authorized Sprinter Dealer.
6
When towing a trailer:
The red brake system indicator
lamp is lit while the engine is run-
ning.
A signal also sounds.
WARNING
G
The trailer's brake booster is malfunctioning.
The vehicle's driving and braking characteris-
tics may change. There is a risk of the trailer
overbraking.
\1Also observe the messages in the dis-
play on vehicles with steering wheel
buttons (\2page 284).
\1Stop your vehicle as soon as it is safe
to do so.
\1Do not drive any further.
\1Consult an authorized Sprinter Dealer.
Problem
Possible cause / result
Suggested solutions