DODGE VIPER 2004 ZB / 2.G Owners Manual

Power Steering (Pump and Reservoir)
WARNING!
Fluid level should be checked with the engine off to
prevent injury from moving parts. Do not overfill.
Use only the manufacturer's recommended fluid.
Refer to Recommended Fluids, Lubricants and
Genuine Parts for correct fluid type.
Check power steering fluid level at intervals as specified
in the maintenance schedules.
During scheduled maintenance, check the power steering
fluid level at the power steering fluid reservoir.The fluid should be checked HOT with the engine OFF.
Before removing the reservoir cap, wipe the outside of
the cap and reservoir so that no dirt can fall into the
reservoir.
All power steering pumps have a dipstick. Fluid level
should be maintained at the proper level indicated on the
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dipstick. If necessary, add fluid to restore to the proper
indicated level. With a clean cloth, wipe any spilled fluid
from all surfaces. Only petroleum fluids specially formu-
lated for minimum effect on the rubber hoses should be
used. Use only the manufacturer's recommended fluid.
Refer to Recommended Fluids, Lubricants and Genuine
Parts for the correct fluid type.
Body Lubrication
Locks and all body pivot points, including such items as
seat tracks, doors, liftgate and hood hinges, should be
lubricated periodically to assure quiet, easy operation
and to protect against rust and wear. Prior to the appli-
cation of any lubricant, the parts concerned should be
wiped clean to remove dust and grit; after lubricating
excess oil and grease should be removed. Particular
attention should also be given to hood latching compo-
nents to insure proper function. When performing other
underhood services, the hood latch, release mechanism
and safety catch should be cleaned and lubricated.The external lock cylinders should be lubricated twice a
year, preferably in the fall and spring. Apply a small
amount of a high quality lubricant such as MopartLock
Cylinder Lubricant directly into the lock cylinder.
Front and Rear Suspension Ball Joints
Your vehicle has suspension ball joints that require
periodic servicing. These ball joints should be inspected
whenever servicing a vehicle for other reasons.
Damaged seals should be replaced to prevent leakage or
contamination of the grease. If there is any movement
within the ball joint, the knuckle or control arm must be
replaced. The ball joints are not serviceable by them-
selves.
Relubrication
Ball joints are lubricated at the factory with a special
grease. They should be regreased at intervals as specified
in the maintenance schedules. When lubricating ball
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joints, use only special long life chassis grease, such as
Multi-Mileage Lubricant, intended for this purpose.
Steering Linkage
There are two tie rod end ball joints that require periodic
inspection. The ball joint seals should be inspected when-
ever servicing the vehicle for other reasons. Damaged
seals should be replaced to prevent leakage or contami-
nation of the grease. The seals are not serviceable by
themselves, the entire outer tie rod end needs to be
replaced.
Lubrication
The tie rod ends are lubricated for life. No periodic
lubrication is required.
Body Mechanism Lubrication
Body and other operating mechanisms and linkages
should be inspected, cleaned, and lubricated, as required,
to maintain ease of operation and to provide protection
against rust and wear.
Before the application of any lubricant, the parts con-
cerned should be wiped clean to remove dust and grit;
after lubricating, excess oil or grease should be removed.
Hood Latch
When performing other underhood services, the hood
latch release mechanism and safety catch should be
inspected, cleaned, and lubricated.
It is important to maintain proper lubrication to insure
that the hood mechanisms work properly and safely.
Multi-Purpose Lubricant, NLGI Grade 2, should be ap-
plied sparingly to all pivot and sliding contact areas.
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Other Body Mechanisms
The following body mechanisms should be inspected
and, if necessary, all pivot and sliding contact areas of
these components should be lubricated with the lubricant
specified as follows:
Smooth White Body Lubricant - Such as Mopar Spray
White Lube:
²Hood hinge
²D/ lid hinge
²Fuel door hinge
²Lock cylinders
²Parking brake mechanism
²Trunk latches
²Ash tray
Points That Should Not Be Lubricated
There are many points that should not be lubricated;
some because they are permanently lubricated, some
because lubricants will be detrimental to the operating
characteristics, and some because lubricants will cause
component failures.
In particular, do not lubricate rubber bushings, since this
not only will cause them to fail, but will destroy their
necessary frictional characteristics.
Parts that should not be lubricated are as follows:
²Generator bearings
²Drive belt
²Accessory drive belt idler pulley
²Idler arm assembly
²Front wheel bearing
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²Rubber bushings
²Starter bearing
²Throttle control cable
²Water pump bearings
Windshield Washers
The fluid reservoir in the right side engine compartment
should be checked for fluid level at regular intervals. Fill
the reservoir with windshield antifreeze (not radiator
antifreeze).
Exhaust System
The best protection against carbon monoxide entry into
the vehicle body is a properly maintained engine exhaust
system.
If you notice a change in the sound of the exhaust system;
or if exhaust fumes can be detected inside the vehicle; or
when the underside or side of the vehicle is damaged;have a competent mechanic inspect the complete exhaust
system and adjacent body areas for broken, damaged,
deteriorated, or mispositioned parts. Open seams or
loose connections could permit exhaust fumes to seep
into the passenger compartment. In addition, inspect the
exhaust system each time the vehicle is raised for lubri-
cation or oil change. Replace as required.
WARNING!
Exhaust gases can injure or kill. They contain carbon
monoxide which is colorless and odorless. Breathing
it can make you unconscious and can eventually
poison you.
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Cooling System
WARNING!
You or others can be badly burned by hot coolant or
steam from your radiator. If you see or hear steam
coming from under the hood, don't open the hood
until the radiator has had time to cool. Never try to
open a cooling system pressure cap when the radia-
tor is hot.
Inspection
Coolant protection checks should be made every 12
months (before the onset of freezing weather, where
applicable). If coolant is dirty or rusty in appearance, the
system should be drained, flushed and refilled with fresh
coolant. Check the front of the radiator for any accumu-
lation of bugs, leaves, etc.Check the coolant bottle tubing for condition and tight-
ness of connection at reserve tank and radiator. Inspect
the entire system for leaks.
NOTE:Check the front of the radiator for debris (leaves,
paper, etc.) regularly. A build up of such material could
lead to engine overheating.
Do not remove the cooling system pressure cap when the
cooling system is hot.
Cooling System Ð Drain, Flush and Refill
The cooling system should be drained, flushed and
refilled at the intervals shown on the Maintenance Sched-
ules.
If the solution is dirty and contains a considerable
amount of sediment, clean and flush with a reliable
cooling system cleaner. Follow with a thorough rinsing to
remove all deposits and chemicals. Discard old antifreeze
solution according to recommended procedure.
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Engine Coolant Disposal
Used ethylene glycol based engine coolant is a regulated
substance requiring proper disposal. Check with your
local authorities to determine the disposal rules for your
community. Do not store ethylene glycol based engine
coolant in open containers or allow it to remain in
puddles on the ground. Prevent ingestion by animals or
children. If ingested by a child, contact a physician
immediately.
Selection Of Coolant
Use only the manufacturer's recommended coolant. Re-
fer to the Recommended Fluids, Lubricants and Genuine
Parts section for the correct coolant type.
CAUTION!
Mixing of coolants other than specific (non-HOAT),
may result in engine damage that may not be cov-
ered under the new vehicle warranty, and decreased
corrosion protection. If a non-HOAT coolant is intro-
duced into the cooling system in an emergency, it
should be replaced with the specified coolant as
soon as possible.
Do not use plain water alone or alcohol base anti-
freeze products. Do not use additional rust inhibi-
tors or antirust products, as they may not be compat-
ible with the radiator coolant and may plug the
radiator.
This vehicle has not been designed for use with
Propylene Glycol based coolants. Use of Propylene
Glycol based coolants is not recommended.
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Adding Coolant
DO NOT remove the pressure cap when checking cool-
ant. When adding coolant or refilling system, a 50%
solution of ethylene glycol antifreeze coolant in water
should be used. Higher concentrations (not to exceed
65%) are required if temperatures below ±37ÉF are antici-
pated.
Use only high purity water such as distilled or deionized
water when mixing the water / antifreeze solution. The
use of lower quality water will reduce the amount of
corrosion protection in the engine cooling system.
NOTE:It is the owner's responsibility to maintain the
proper level of protection against freezing according to
the temperatures occurring in the area where the vehicle
is operated.WARNING!
Never add coolant to the radiator when the engine is
overheated. Do not loosen or remove pressure cap to
cool overheated engine. The coolant is under pres-
sure and severe scalding could result.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of
coolant, and to insure that coolant will return to the
radiator from the coolant reserve tank.
The pressure cap should be inspected and cleaned if there
is any accumulation of foreign material on the sealing
surfaces.
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WARNING!
The warning words ªDO NOT OPEN HOTº on the
pressure cap are a safety precaution. Never add
coolant to the radiator when the engine is over-
heated. Do not loosen or remove the pressure cap to
cool overheated engine. Heat causes pressure to
build up in the cooling system. To prevent scalding
or injury, do not remove the pressure cap while the
system is hot or under pressure.
Coolant Level
The coolant recovery bottle provides a visual method for
checking the coolant level without removing the pressure
cap.
With the engine warmed up, the coolant level should be
between MIN and MAX on the coolant recovery bottle.
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When additional coolant is needed to maintain the
proper level, it should be added to the coolant recovery
bottle.
Points to Remember
²
Do not overfill the bottle.
²Check coolant freeze point in the coolant bottle. If
antifreeze needs to be added, contents of the coolant
bottle also must be protected against freezing.
²If frequent coolant additions are required, or if the
level in the bottle does not drop when the engine cools,
the cooling system should be pressure tested for leaks.
²Maintain coolant concentration of 50% ethylene glycol
(minimum) with recommended antifreeze for proper
corrosion protection of your engine that contains alu-
minum components.
²Make sure that the radiator and bottle overflow hoses
are not kinked or obstructed.
²Keep the front of the radiator clean. If your vehicle has
air conditioning, keep the front of the condenser clean
also.
²Do not change the thermostat for summer or winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory cooling performance.
Hoses and Vacuum/Vapor Harnesses
Inspect surfaces of hoses and nylon tubing for evidence
of heat and mechanical damage. Hard or soft spots,
brittle rubber, cracking, checking, tears, cuts, abrasions,
and excessive swelling suggest deterioration of the rub-
ber. Pay particular attention to those hoses nearest to
high heat sources such as the exhaust manifold. Inspect
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