engine FIAT BRAVO 2007 2.G Workshop Manual

147
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
WARNING
LIGHTS AND
MESSAGES
GENERIC FAILURE
INDICATION
(amber)
Inertial fuel cut-off switch
intervened
The warning light (or the symbol on dis-
play) comes on when the inertial fuel cut-
off switch is triggered.
The display will show the dedicated mes-
sage.
Engine oil pressure sensor failure
The warning light (or the symbol on the
display) turns on when a fault is detected
to engine oil pressure sensor.
Twilight sensor failure
The warning light (or the symbol on dis-
play) turns on when a fault is detected to
the twilight sensor.
The display will show the dedicated mes-
sage.
Speed limit exceeded
(only for Arabic countries)
The warning light (amber), or symbol on
the display (red), comes on when a speed
of 120 km/h is exceeded.
è
DIESEL PARTICULATE
FILTER CLOGGED
(amber)
(Multijet versions)
Turning the ignition key to MARthe
warning light turns on, but it should go off
after few seconds.
The warning light turns on when the diesel
particulate filter is clogged and the driving
conditions do not enable to activate au-
tomatically the reclaiming procedure.
To enable the cleaning procedure, keep
the car running until the warning light
turns off.
The display will show the dedicated mes-
sage.
h
Rain sensor failure
The warning light (or the symbol on the
display) on the dial turns on when the rain
sensor is faulty. Contact Fiat Dealership.
The display will show the dedicated mes-
sage.
Parking sensors failure
(where provided)
The warning light (or the symbol on the
display) when a fault is detected to park-
ing sensors.
Tyre pressure monitoring
system failure (where provided)
The warning light (or the symbol on the
display) turns on when a failure is detect-
ed in the T.P.M.S. system (where provid-
ed).
Should one or more wheels without sen-
sor be fitted, the instrument panel warn-
ing light will come on and stay on until
restoring initial conditions.
The display will show the dedicated mes-
sage.
NOTE When one of the above faults oc-
curs, contact your Fiat Dealership as soon
as possible.
141-154 BRAVO GB 10-05-2007 9:17 Pagina 147

148
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
WARNING
LIGHTS AND
MESSAGES
FUEL RESERVE
(amber)
Turning the ignition key to
MARthe warning light turns on,
but it should go off after few seconds.
The warning light turns on when about 8
litres fuel are left in the tank.
IMPORTANT The warning light flashes to
indicate a failure, contact Fiat Dealership
as soon as possible to have the system
checked.
ç
EOBD/INJECTION
SYSTEM FAILURE
(amber)
Under normal conditions, turning
the ignition key to MAR, the warning light
turns on, but it should go off when the en-
gine has started.
If the warning light stays on or turns on
when travelling, means a fault in the sup-
ply/ignition system which could cause high
emissions at the exhaust, possible lack of
performance, poor handling and high con-
sumption levels.
The display will show the dedicated mes-
sage.
In these conditions it is possible to con-
tinue driving without however requiring
heavy effort or high speed from the en-
gine. Prolonged use of the car with the
warning light on may cause damages. Con-
tact Fiat Dealership as soon as possible.
The warning light turns off if the fault dis-
appears, but it is still stored by the system.
U
If, turning the ignition key to
MAR, the warning light Udoes not turn on or if it turns
on glowing steadily or flashing
when travelling (on certain versions to-
gether with the message on the dis-
play), contact Fiat Dealership as soon
as possible. Warning light
Uoperation
can be checked by traffic agents by
proper equipment. Comply with laws
and regulations of the country where
you are driving.
Petrol engines only
Warning light turning on flashing indicates
the possibility of damage to the catalyst.
If the light flashes, it is necessary to release
the accelerator pedal to lower the speed
of the engine until the warning light stops
flashing; continue the journey at moder-
ate speed, trying to avoid driving condi-
tions that may cause further flashing and
contact Fiat Dealership as soon as possi-
ble.
141-154 BRAVO GB 10-05-2007 9:17 Pagina 148

HILL HOLDER FAILURE
(amber)
The symbol
*will turn on
when the Hill Holder system is
faulty. Contact Fiat Dealership
as soon as possible.
On certain versions warning
light
áturns on as an alternative.
The display will show the dedicated mes-
sage.
149
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
WARNING
LIGHTS AND
MESSAGES
ESP SYSTEM
(amber)
Turning the ignition key to
MARthe warning light turns on,
but it should go off after few seconds.
If the warning light does not turn off or
stays on when travelling together with the
button led ASR, contact Fiat Dealership.
On certain versions the dedicated mes-
sage is displayed.
Warning light flashing when driving indi-
cates that the ESP system is active.
áá
GLOW PLUG
WARMING
(Multijet versions)
(amber)
GLOW PLUG
WARMING FAILURE
(Multijet versions)
(amber)
Glow plug warming
Turning the ignition key to MARthe
warning light turns on and it will go off
when glow plugs reach the preset tem-
perature. Start the engine immediately af-
ter warning light turning off.
IMPORTANT With high ambient tem-
perature, warning light stays on for very
short time.
Glow plug warming failure
The warning light turns on when there is
a failure in the glow plug warming system.
Contact Fiat Dealership as soon as possi-
ble.
The display will show the dedicated mes-
sage.
m
*
141-154 BRAVO GB 10-05-2007 9:17 Pagina 149

150
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
WARNING
LIGHTS AND
MESSAGES
WATER IN DIESEL
FUEL FILTER
(Multijet versions)
(amber)
Turning the ignition key to MARthe
warning light turns on, but it should go off
after few seconds.
The warning light turns on when there is
water in the diesel fuel filter.
The display will show the dedicated mes-
sage.
c
The presence of water in the
fuel circuit may cause serious
damage to the entire injection
system and cause irregular en-
gine operation. If the warning light
cturns on (together with the message on
the display), contact Fiat Dealership as
soon as possible to have the system re-
lieved. If the above indications come on
immediately after refuelling, water has
probably been poured into the tank:
turn the engine off immediately and
contact Fiat Dealership.
EBD SYSTEM
FAILURE
(red)
(amber)
The turning on at the same time of warn-
ing lights
xand >with the engine run-
ning indicates an EBD system failure or
that the system is unavailable; in this case
heavy braking may cause the rear wheels
to lock before time, with the possibility of
skidding.
Drive with the utmost care to the near-
est Fiat Dealership to have the system
checked.
The display will show the dedicated mes-
sage. ABS SYSTEM FAILURE
(amber)
Turning the ignition key to
MARthe warning light turns on,
but it should go off after few seconds.
The warning light turns on when the sys-
tem is inefficient or unavailable. In this case
the braking system keeps its effectiveness
unchanged, but without the potential of-
fered by the ABS system.
Caution is advisable and it is necessary to
contact Fiat Dealership.
The display will show the dedicated mes-
sage.
>x>
141-154 BRAVO GB 10-05-2007 9:17 Pagina 150

151
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
WARNING
LIGHTS AND
MESSAGES
CAR PROTECTION
SYSTEM FAILURE -
FIAT CODE
(amber)
ALARM FAILURE
(where provided)
(amber)
THEFT ATTEMPT
(amber)
Car protection system failure -
Fiat Code
Turning the key to MARthe warning light
shall flash only once and then go off.
The turning on of the warning light (or the
symbol on the display) glowing steadily,
with the ignition key at MAR, indicates a
probable failure (see “Fiat Code system”
in section “Dashboard and controls”).
The display will show the dedicated mes-
sage.
IMPORTANT The turning on at the same
time of warning lights
Uand Y(or sym-
bol on display) indicates a failure of the Fi-
at CODE system.
If with the engine running the warning light
Yflashes, this means that the car is not
protected by the engine immobilising de-
vice (see “Fiat Code system” in section
“Dashboard and controls”).
Contact Fiat Dealership to have all the
keys memorised.
Y
Alarm failure (where provided)
The turning on of the warning light (or
symbol on display) indicates a failure in the
alarm system. Contact Fiat Dealership as
soon as possible.
The display will show the dedicated mes-
sage.
Theft attempt
The turning on of the warning light (or
symbol on display) indicates an attempt of
break-in. Contact Fiat Dealership as soon
as possible.
The display will show the dedicated mes-
sage.LOW TYRE PRESSURE
(where provided)
(amber-red)
CHECK TYRE
PRESSURE
(where provided)
(amber)
TYRE PRESSURE
UNSUITABLE FOR
SPEED
(where provided)
(amber)
Turning the ignition key to MARthe
warning light (where provided) will turn
on, but it should go off after a few seconds.
Low tyre pressure
The warning light (amber) or symbol on
the display (red) come on if the pressure
of one or more tyres drops below a pre-
set threshold. In this way, the TPMS sys-
tem notifies the driver by indicating that
the tyre/s is dangerously deflated and is
therefore probably punctured.
IMPORTANT Stop immediately with one
or more tyres flat, avoid braking sharply
and abrupt turns. Replace immediately the
punctured tyre with the space-saver spare
wheel (where provided) or repair the
puncture tyre using the proper kit (see
paragraph “If a tyre is punctured” in sec-
tion “In an emergency”) and then contact
Fiat Dealership as soon as possible.
n
141-154 BRAVO GB 10-05-2007 9:17 Pagina 151

155
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
ENGINE STARTING ............................................................ 156
IF A TYRE IS PUNCTURED ................................................ 157
QUICK TYRE REPAIR KIT
FIX & GO automatic ............................................................. 163
WHEN NEEDING TO CHANGE A BULB .................... 167
IF AN EXTERIOR LIGHT BURNS OUT .......................... 170
IF AN INTERIOR LIGHT BURNS OUT ........................... 175
IF A FUSE BLOWS ................................................................. 178
IF THE BATTERY IS FLAT ................................................... 188
JACKING THE CAR .............................................................. 189
TOWING THE CAR ............................................................ 189
I I
N N
A A
N N
E E
M M
E E
R R
G G
E E
N N
C C
Y Y
155-190 BRAVO GB 10-05-2007 9:19 Pagina 155

156
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
ENGINE STARTING
JUMP STARTING
If the battery is flat, it is possible to start
the engine using an auxiliary battery with
the same capacity or a little higher than
the flat one.
Proceed as follows fig. 1:
❒ Connect positive terminals (+ near the
terminal) of the two batteries with a
jump lead;
❒ With a second lead, connect the nega-
tive terminal (–) of the auxiliary battery
and to an earthing point
Eon the en-
gine or the gearbox of the car to be
started;
❒ Start the engine;
❒ When the engine has been started, re-
move the leads reversing the order
above.
If after a few attempts the engine does not
start, do not insist but contact the near-
est Fiat Dealership.IMPORTANT Do not directly connect the
negative terminals of the two batteries:
sparks could ignite the flammable gas from
the battery. If the other battery is fitted in
another car, prevent accidental contacts
between the metal parts of the two cars.BUMP STARTING
Never bump start the engine (by pushing,
towing, or coasting downhill) as this could
cause fuel to flow into the catalytic ex-
haust system and damage it beyond repair.
IMPORTANT Remember that the servo-
brake and electrical power steering sys-
tem are not operating until the engine is
started, a greater effort will therefore be
required to press the brake pedal or turn
the steering wheel.
fig. 1F0Q0733m
Under no circumstances
should a battery charger be
used to start the engine: it
could damage the electronic
systems and in particular the ignition
and injection control units.
Do not carry out this proce-
dure if you lack experience;
if it is not done correctly it can cause
very intense electrical discharges. In
addition, the fluid contained in the
battery is poisonous and corrosive.
Avoid contact with skin and eyes. You
are also advised not to put naked
flames or lighted cigarettes near the
battery and not to cause sparks.
WARNING
155-190 BRAVO GB 10-05-2007 9:19 Pagina 156

159
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
Please note:
❒the jack weight is 1,76 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired: if it breaks
it must be replaced with a new genuine
jack;
❒no tool other than its cranking device
may be fitted on the jack.
fig. 2
B
A
F0Q0732m
fig. 3F0Q0392m
fig. 4F0Q0393m
❒for versions with Fix&Go automatic or
take the tool kid from the luggage com-
partment;
❒for versions with small spare wheel, un-
screw the retaining device E-fig. 3, take
the tool kit F, place near to the wheel
to be replaced and then take the small
spare wheel G;
❒remove wheel hubcap H-fig. 4(ver-
sions with steel rims) or remove the
hub cap (versions with alloy rims);
To change a wheel proceed as follows:
❒Stop the car is a position that is not
dangerous for oncoming traffic where
you can change the wheel safely. The
ground should be flat and adequately
firm;
❒turn the engine off and pull up the hand-
brake; engage first gear or reverse;
❒use the handle A-fig. 2to remove the
piece of stiff cover B; loosen the clamp-
ing device E-fig. 3;
155-190 BRAVO GB 10-05-2007 9:19 Pagina 159

166
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
FOR CHECKING AND
RESTORING PRESSURE ONLY
The compressor can be also used just for
restoring pressure. Disconnect the quick
connection and connect it directly to the
tyre valve fig. 16; in this way the cylinder
is not connected to compressor and the
sealing fluid will not flow into the tyre. CYLINDER REPLACEMENT
PROCEDURE
To replace the cylinder proceed as fol-
lows:
❒disconnect connection B-fig. 17;
❒turn counter-clockwise the cylinder to
replace and raise it;
❒fit the new cylinder and turn it clock-
wise;
❒connect connection Bto the cylinder
and fit the transparent tube Ainto the
proper space.
fig. 16F0Q0517mfig. 17F0Q0512m
❒if at least 1.8 bar pressure is read, re-
store proper pressure (with engine
running and handbrake on) and restart;
❒drive with the utmost care to the near-
est Fiat Dealership.
It is of vital importance to
communicate that the tyre
has been repaired using the quick tyre
repair kit. Hand the instruction
brochure to the personnel charged
with treating the tyre repaired with
the kit.
WARNING
If the pressure falls below 1.8
bars, do not drive any fur-
ther: the quick tyre repair kit Fix & Go
automatic cannot guarantee proper
hold because the tyre is too much
damaged. Contact Fiat Dealership.
WARNING
155-190 BRAVO GB 10-05-2007 9:19 Pagina 166

179
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
FUSE LOCATION
The vehicle fuses are grouped in three
control units:
❒instrument dashboard fuse control
unit;
❒fuse control unit in engine compart-
ment;
❒fuse control unit in luggage compart-
ment;
fig. 49F0Q0266m
fig. 48F0Q0727m
Fuse box on the dashboard fig. 49
To gain access to the fuses in the fuse box
on the dashboard, loosen the three fas-
tening screw A-fig. 48and remove the
cover B.
155-190 BRAVO GB 10-05-2007 9:19 Pagina 179