transmission FIAT DUCATO 2010 Owner handbook (in English)

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TACHOGRAPH
For tachograph operation and use, consult the owner
handbook supplied by the device manufacturer.
The tachograph must be installed on the vehicle when
the vehicle weight (with or without trailer) exceeds
3.5 tons.
IMPORTANT Anyone making changes to the
monitoring device or signal transmission system that
affects recording by the monitoring instrument,
particularly if this is done for purposes of fraud, may be
in breach of criminal or administrative state regulations.
IMPORTANT If a tachograph is fitted, if the vehicle is
parked for more than 5 days, it is advisable to
disconnect the negative battery terminal to maintain its
charge.
IMPORTANT NOTES
Do not use abrasive detergents or solvents to clean the
device. To clean the outside of the device, use a damp
cloth or special products for the care of synthetic
materials.The tachograph is installed and sealed by authorised
personnel: do not try and access the device or the
supply and recording leads in any way. It is the
responsibility of the owner of the vehicle on which the
tachograph is installed to check the device regularly.
The check must be carried out at least every two years
and a test must be carried out to ensure that it is
working properly. Ensure that the data label is renewed
after every check that that the label contains the
specified data.
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RADIO TRANSMITTERS
AND MOBILE PHONES
Radio transmission equipment (e.g.: ETACS mobile
phones, CB radio systems and so on) should not be
used inside the vehicle unless a separate aerial roof-
mounted is fitted.
IMPORTANT The use of similar devices inside the
passenger compartment (without an external aerial)
may, in addition to potential damage to the health of the
passengers, cause malfunctions in the vehicle electronic
systems, compromising the safety of the vehicle.
In addition, transmission and reception of these devices
may be affected by the shielding effect of the vehicle
body.
As far as the use of EC-approved mobile phones is
concerned (GSM, GPRS, UMTS), follow the instructions
for use provided by the mobile phone manufacturer. INSTALLING ELECTRICAL/ELECTRONIC
DEVICES
Electrical and electronic devices installed after buying
the vehicle and available as after-sales must carry the
following label:
Fiat Auto S.p.A. authorises the installation of
transceivers provided that installation is carried out at
a specialised shop, in a workmanlike fashion and in
compliance with the manufacturer’s specifications.
IMPORTANT Traffic authorities may not allow the
vehicle on the road if devices are fitted that modify
vehicle specifications. This may also invalidate the
warranty in relation to faults caused by the change or
either directly or indirectly related to it.
Fiat Auto S.p.A. shall not be liable for damage caused
by the installation of accessories either not supplied or
recommended by Fiat Auto S.p.A. and/or not installed
in compliance with the provided instructions.
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The warning light on the dial comes on constantly
(along with the display of the message and a buzzer) to
indicate that the automatic transmission oil
temperature is too high.
POSSIBLE ICE ON ROAD
This indication starts flashing when the outside
temperature reaches or falls below 3 °C to warn the
driver of the possible presence of ice on the road.
The display will show the dedicated message (only for
versions with a multifunction display).
LIMITED RANGE
(versions with multifunction display)
The display will show the dedicated message to warn
the driver that the vehicle’s range is less than 50 km.
SPEED LIMIT EXCEEDED
The display shows the dedicated message when the
vehicle exceeds the set speed limit (see “Multifunction
Display” in section “Dashboard and controls”).
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SCHEDULED MAINTENANCE
(for versions/markets where provided)
This warning light comes on at the scheduled
service warnings and stays on constantly when
the deadline is reached. The warning light goes off after
the service has been carried out at a Fiat Dealership or
once 1000 km have been covered at the service
deadline.
õ
AUTOMATIC TRANSMISSION
FAILURE/MAXIMUM TRANSMISSION
OIL TEMPERATURE
(red)
(for versions/markets where provided)
Turning the ignition key to MAR-ON the warning light
on the dial turns on, but it should go off after a few
seconds.
The warning light on the dial comes on flashing (along
with the display of the message and a buzzer) when
a transmission failure is detected.SELF-LEVELLING SUSPENSION
FAILURE (red)
(for versions/markets where provided)
The warning light comes on when the ignition
key is turned to MAR-ON, but it should switch off after
a few seconds.
The warning light goes on when a fault is present in the
self-levelling suspension system.
Œ
t
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USERSFUSE AMPERE
Electrical system (primary services) F17 10
Engine management control unit (+ battery) F18 7,5
Climate control compressor F19 7,5
Headlamp washer pump F20 30
Fuel pumpF21 15
i.e. system (primary services) F22 20
ABS solenoid valves F23 30
Automatic transmission 8 (+key) F24 15
Fog lightsF30 15
Right central pillar optional control unit fig. 214-215
USERSFUSE AMPERE
AbsentF54 –
Heated seatsF55 15
Rear passenger power socket F56 15
Additional heater under the seat F57 10
Side lightsF58 10
Self-levelling suspension (+battery) F59 7,5
AbsentF60 –
AbsentF61 –
AbsentF62 –
Additional passenger heater control F63 10
AbsentF64 –
Additional passenger heater fan F65 30
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DEMANDING VEHICLE USE
If the vehicle is mostly used in one of the following
particularly harsh conditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) and with external
temperatures below zero;
❒frequently idling engine or long distance low speed
driving (e.g. taxis or door-to-door deliveries) or in
the case of long term inactivity;
❒urban driving;
the following checks must be carried out more often
than indicated in the Scheduled Servicing Plan:
❒check front disc brake pad conditions and wear;
❒check cleanliness of bonnet and boot locks and lever
cleanliness and lubrication;
❒visually inspect the conditions of: engine, gearbox,
transmission, pipes and tubes (exhaust – fuel
– brakes), rubber parts (boots, sleeves, bushes, etc.);
❒check battery charge and liquid level (electrolyte);
❒visual check on various drive belt conditions;
❒check pollen filter and replace it, if required;
❒check air cleaner and replace it, if required.
PERIODIC CHECKS
Every 1,000 km or before long journeys, check and, if
necessary, top-up the following:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒operation of lights (headlights, direction indicators,
hazard lights, etc.);
❒operation of the windscreen wiper/washer system,
position and wear of the windscreen and rear
window wiper blades.
Every 3,000 km check and top up if required: engine oil
level.
You are recommended to use PETRONAS
LUBRICANTS products, which have been designed and
produced specifically for Fiat cars (see table “Capacities”
in the “Technical specifications” section).
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ENGINE CODES – BODYWORK VERSIONS
Versions Engine type code
100 Multijet4HV
120 MultijetSOFIM F1AE0481D
130 MultijetSOFIM F1AE0481N
160 MultijetSOFIM F1CE0481D
There is an example of a bodywork version code below
by way of explanation with a key which is valid for all
bodywork version codes:
Key 250 A A M F A AX
MODEL
PAYLOAD
ENGINE
ENGINE TRANSMISSION/AXLES
BODYWORK
WHEELBASE
VERSION
PAYLOAD
A3000 kg
B3300 kg
C3500 kg LIGHT
D3500 kg HEAVY
E4005 kg
TRANSMISSION
MManual gearbox
AAutomatic
transmissionENGINE
A100 Multijet
C120 Multijet
D160 Multijet
E130 Multijet
WHEELBASE
AShort wheelbase
BMedium wheelbase
CLong wheelbase
DMedium-long
wheelbase
BODYWORK
AChassis cab frame
BPlatform frame without drive cab
CPlatform chassis cab
DFlatbed truck
EPrimary school bus
FVan
GLong cab trailer
HLong cab frame
LSecondary school bus
MMinibus
PPanorama
R6/9 seater crew cab
UChassis without „floor“ cab
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Mac Pherson independent wheels
Rigid rear axle with tubular axle; longitudinal leaf spring
Self-adjusting pedal without idle stroke
Front
Modifications or repairs to the fuel
supply system that are not carried out
properly or do not take the system’s technical
specifications into account can cause
malfunctions leading to the risk of fire.
POWER SUPPLY
Supply system
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WARNING
Five forward gears plus reverse
with synchronisers for
forward gearsSix forward gears plus reverse
with synchronisers for
forward gears
Common Rail
direct injection
TRANSMISSION
100 Multijet 120 Multijet – 130 Multijet – 160 Multijet
Gearbox
Clutch
Traction
SUSPENSION
front
Rear
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According to
Scheduled
Servicing Plan
Manual gearbox
and differential
Manual gearbox
and differential
Wheel side
constant velocity
joints
Differential side
constant velocity
joints
Differential side
constant velocity
joints
Hydraulic power
steering
Lubricants
(▲)
For diesel engines, in the event of an emergency in which the original products are not available, lubricants with at least ACEA C2
performance are acceptable; however, in this case optimum engine performance is not guaranteed and the lubricants should be replaced
with recommended products as soon as possible at a Fiat Dealership.
The use of products with lower specifications than ACEA C2 could cause damage to the engine not covered by the warranty.
For particularly harsh climate conditions, ask a Fiat Dealership for the appropriate product from PETRONAS LUBRICANTS.
SAE 5W-30 grade synthetic base lubricant.
FIAT 9.55535-S1 certification.
Synthetic base lubricant, SAE 75W-80 grade
that exceeds API GL-4 specifications
Synthetic base lubricant, SAE 75W-85 grade
that exceeds API GL-4 specifications
Lithium soap grease with molybdenum
disulphide. NI.GI. 2 consistency
Lithium-based grease
NI.GI. 0 consistency
Poly-urea synthetic-based grease suitable for
high temperatures. NI.GI. 2 consistency
Lubricant for power steering and automatic
transmissions. Exceeds
ATF DEXRON IIISELENIA WR P.E.(▲)
Contractual Technical
Reference No. 510.D07
TUTELA CAR EXPERYA
Contractual Technical
Reference No. F178.B06
TUTELA CAR MATRYX
Contractual Technical
Reference No. F108.F02
TUTELA STAR 500
TUTELA MRM ZERO
TUTELA STAR 325
Contractual Technical
Reference No. F301.D03
TUTELA GI/E
Contractual Technical
Reference No. F001.C94Diesel engine
lubricants
Lubricants
and greases
for motion
transmission
FLUIDS AND LUBRICANTS
SPECIFICATIONS AND RECOMMENDED PRODUCTS
Use Quality specifications of fluids and lubricants Genuine lubricants Replacement for correct vehicle operation and fluids interval
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7,3
6,9
7,5
6,8
7,0
6,5
6,8
6,7
6,9
7,2
7,67,3
7,6
7,2
7,5
7,5
7,8
8,2
8,6
7,9
7,8
8,68,9
9,3
10,2
8,2
8,5
8,3
8,8
8,9
9,4
9,9
10,2
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FUEL CONSUMPTION
The fuel consumption figures given in the table below are determined on the basis of the homologation tests set down by
specific European Directives. The procedures below are followed for measuring consumption:
urban cycle: cold starting followed by driving that simulates urban use of the vehicle; extra-urban cycle: frequent
accelerations in all gears, simulating extra-urban use of the vehicle: speed varies between 0 and 120 km/h;
mixed cycle: is calculated weighing about 37% of urban cycle consumption and about 63% of extra-urban consumption.
IMPORTANT The type of route, traffic situations, weather conditions, driving style, general conditions of the vehicle, trim
level/equipment/accessories, climate control system, vehicle load, roof rack, other situations that affect air drag may lead to
different fuel consumption levels than those measured.
100 Multijet
120 Multijet
160 Multijet
Light (all types) (*)
Light (all types) (*)
Light (all types) (*)
Light (Short Wheelbase) (*)
Light (Medium Wheelbase) (*)
Light (Short Wheelbase) (*)
Light (Medium Wheelbase) (*)
Heavy (
●)
Light (Short Wheelbase) (*)
Light (Medium Wheelbase) (*)
Heavy (
●)
According to the European Directive in force (litres/100 km)
Versions Flow rate Consumptions
COMBI Urban Extra-urban Mixed
PANORAMA
100 Multijet
120Multijet
160 Multijet
(*) Setting off in 2ndgear(●) With special transmission ratios and tyres
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208
206
226
193
200
190
199
199
207
216
226
CO2 EMISSIONS
The CO2emission levels at the exhaust given in the following tables refer to combined consumption.
100 Multijet
120 Multijet
160 Multijet
Light (all types) (*)
Light (all types) (*)
Light (all types) (*)
Light (Short Wheelbase) (*)
Light (Medium Wheelbase) (*)
Light (Short Wheelbase) (*)
Light (Medium Wheelbase) (*)
Heavy (
●)
Light (Short Wheelbase) (*)
Light (Medium Wheelbase) (*)
Heavy (
●)
According to the European Directive in force (g/km)
Versions Flow rate Emissions
COMBI
PANORAMA
100 Multijet
120Multijet
160 Multijet
(*) Setting off in 2ndgear(●) With special transmission ratios and tyres
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