engine FIAT DUCATO 2011 Owner handbook (in English)

149
KNOWING
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WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
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TECHNICAL
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INDEX
Unnecessary actions
Avoid accelerating when starting at traffic lights or
before switching off the engine. The latter action, like
doubling the clutch, is unnecessary and causes increase
of consumption and pollution.
Gear selection
Use a higher gear as soon as traffic and road conditions
allow. Using a low gear for faster acceleration will increase
consumption. In the same way improper use of a high gear
increases consumption, emissions an engine wear.
Max. speed
Fuel consumption considerably increases with speed.
Keep your speed as even as possible, avoiding unnecessary
braking and acceleration, which cause excessive fuel
consumption and increased emissions.
Acceleration
Accelerating violently will greatly affect consumption and
emissions: acceleration should therefore be gradual and
should not exceed the maximum torque. Electric devices
Use electric devices only for the amount of time
needed. Rear heated window, additional headlights,
windscreen wipers and heater fan need a considerable
amount of energy, therefore increasing the requirement
of current increases fuel consumption (up to +25% in
the urban cycle).
Climate control system
The climate control system is an additional load which
greatly affects the engine leading to higher consumption
(on average up to +20%). When the temperature
outside the car permits it, use the air vents where
possible.
Devices for aerodynamic control
The use of non-certified devices for aerodynamic
control may adversely affect air drag and consumption
levels.
DRIVING STYLE
Starting
Do not warm the engine with the vehicle at a standstill or
at idle or high speed: under these conditions the engine
warms up much more slowly, increasing consumption and
emissions. It is therefore advisable to move off
immediately, slowly, avoiding high speeds. This way the
engine will warm faster.

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TOWING TRAILERS
IMPORTANT NOTES
The vehicle must be provided with a type-approved tow
hook and adequate electrical system to tow caravans or
trailers. Installation should be carried out by specialised
personnel who will issue the required papers for
travelling on roads.
Install any specific and/or additional rear view mirrors as
specified by the Highway Code.
Remember that when towing a trailer, steep hills are
harder to climb, the braking spaces increase and
overtaking takes longer depending on the overall weight.
Engage a low gear when driving downhill, rather than
constantly using the brake.
The weight of the trailer on the vehicle tow hook will
reduce the loading capacity of the vehicle by the same
amount. Consider the weight of the trailer fully laden,
including accessories and luggage, to make sure you do
not exceed the maximum towable weight (shown on
the vehicle registration document).
Do not exceed the speed limits specific for each country
you are driving in, in the case of vehicles towing trailers.
In any case, the top speed must not exceed 100 km/h.
Fit a suitable towing stabiliser to the trailer to be towed. CONDITIONS OF USE
Cold starting
Short journeys and frequent cold starts will prevent the
engine from reaching optimal running temperature.
Consequently, both consumption (from +15 to +30% on
urban cycle ) and emissions will increase.
Traffic and road conditions
Rather high consumption levels are linked to situations
with heavy traffic, for instance when travelling in queues
with frequent use of the lower gears or in cities with
many traffic lights. Winding mountain roads and rough
road surfaces also adversely affect consumption.
Traffic hold-ups
During prolonged hold-ups (e.g. level crossings) the
engine should be switched off.

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IMPORTANT The engine must be running to use the
electric brake or a winch.
In addition to the electrical branches, the vehicle’s
electric system can only be connected to the supply
cable for an electric brake and to the cable for an
internal light, though not above 15 W. For connections
use the preset control unit with battery cable no less
than 2.5 mm
2.
IMPORTANT The trailer tow hook contributes to the
length of the vehicle. When installing on long wheelbase
versions, it is only possible to install removable tow
hooks because the total vehicle length limit of 6 metres
is exceeded.
If no trailer is fitted, the hook must be removed from
the attachment base and it must not exceed the
vehicle’s original length.IMPORTANT If you wish to leave the tow hook fitted
without towing a trailer, it is advisable to contact a Fiat
Dealership for the relevant system update operations
because the tow hook could be detected as an obstacle
by the central sensors.

❒cover the vehicle with a piece of fabric or perforated
plastic sheet. Do not use compact plastic tarpaulins,
which prevent humidity from evaporating from the
surface of the vehicle;
❒inflate tyres to a pressure of +0.5 bar above the
normal specified pressure and check it at intervals;
❒if you don’t disconnect the battery from the electric
system, check its charge every month and recharge it
if the optical indicator shows a dark colour without
the central green area;
❒do not drain the engine cooling system.
IMPORTANT If the vehicle is equipped with an alarm
system, switch off the vehicle alarm with the remote
control.
LONG VEHICLE INACTIVITY
If the vehicle needs to be off the road for longer than
one month, the following precautions must be taken:
❒park the vehicle indoors in a dry and, possibly, well-
ventilated place;
❒engage a gear;
❒check that the handbrake is not engaged;
❒disconnect the negative battery terminal and check
battery charge. Repeat this check once every three
months during storage. Recharge if the optical
indicator shows a dark colour without the central
green area (see “Battery recharging” in the section
“Dashboard and controls”); If the vehicle is equipped
with a battery disconnection function (disconnector),
see the description of the procedure in the
“Controls” paragraph in the “Dashboard and
controls” section;
❒clean and protect the painted parts using protective
wax;
❒clean and protect the shiny metal parts using special
commercially-available compounds;
❒sprinkle talcum powder on the rubber windscreen
and rear window wiper blades and lift them off
the glass;
❒slightly open the windows;
156
CONOSCENZA
DEL
VEICOLO
SICUREZZA
AVVIAMENTO
E GUIDA
SPIE E
MESSAGGI
IN EMERGENZA
MANUTENZIONE
E CURA
DATI TECNICI
INDICE

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AIRBAG FAILURE (red)
When the key is turned to the MAR-ON
position the warning light comes on but should
go out after a few seconds.
The warning light stays on constantly if there is a failure
in the air bag system.
On some versions the display shows the dedicated
message.
The warning light ¬for airbag fault comes on if the
warning light Ffor passenger’s bag deactivation is
faulty.
¬
If when turning the key to MAR-ON
the warning light ¬does not turn on
or if it stays on when travelling, there could be
a failure in the safety systems; in this event air
bags or pretensioners may not be deployed in
the event of impact or, in a lower number of
cases, they deploy accidentally. Contact a Fiat
Dealership immediately to have the system
checked.
WARNING
HOT ENGINE COOLANT (red)
When the key is turned to the MAR-ON
position the warning light comes on but should
go out after a few seconds.
The warning light turns on when the engine is
overheated.
ç
If the warning light comes on, proceed as follows:
❒when driving normally: stop the vehicle, switch off
the engine and check that the water level in the
reservoir is not below the MIN mark. If it is not, wait
for a few minutes for the engine to cool down then
slowly and carefully open the cap, top up with
coolant and check that the level is between the MIN
and MAX marks. Also check for any fluid leaks.
If, when restarting, the warning light should come on
again, contact a Fiat Dealership.
❒heavy duty use of vehicle (e.g.: towing trailer uphill
or fully laden car): decrease speed and if the warning
light stays on, stop the vehicle. Wait for 2 or
3 minutes with the engine running and slightly
accelerated to further accelerate the coolant
circulation. Then stop the engine. Check the correct
liquid level as described above.
IMPORTANT Over demanding routes, it is advisable to
keep the engine on and slightly accelerated for a few
minutes before switching it off.
On some versions the display shows the dedicated
message.

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2. Exhausted engine oil
(only Multijet versions with DPF)
The warning light vblinks along with a message on
the display (for versions/markets, where provided)
when the system detects that engine oil pressure is low.
If the warning light flashes, this does not mean that the
vehicle is defective, but simply informs the driver that
the oil needs to be changed as a result of regular
vehicle use. If the oil is not changed, warning light will
also come on and engine operation is limited to 3000
rpm when a second threshold is reached.
If the oil is not changed, the engine is limited to 1500
rpm to prevent damage when a third threshold is
reached.
Remember that the deterioration of the engine oil is
accelerated by:
– mainly town use of the vehicle which makes the DPF
regeneration process more frequent;
– use of the vehicle for short trips, preventing the
engine from reaching operating temperature;
– repeated interruption of the regeneration process,
signalled by the DPF warning light coming on. LOW BATTERY CHARGE (red)
The warning light comes on when the ignition
key is turned to MAR-ON, but it should go
out as soon as the engine has started (with the
engine running at idle speed a brief delay before going
out is acceptable).
If the warning light stays on constantly or keeps flashing:
contact immediately Fiat Dealership.
w
LIGHT STAYS ON: LOW ENGINE OIL
PRESSURE (red)
FLASHING: EXHAUSTED ENGINE OIL
(red)
(only Multijet versions with DPF)
When the ignition key is moved to MAR-ON, the
warning light switches on, and should go out as soon as
the engine is started.
1. Low engine oil pressure
The warning light turns on and stays on constantly
along with a message on the display (for versions/
markets where provided) when the system detects that
engine oil pressure is low.
v
If the warning light vturns on when
the car is travelling (on certain versions
together with the message on the display) stop
the engine immediately and contact a Fiat
Dealership.
WARNING
Engine oil must be replaced when warning
light vstarts blinking to avoid damage
to the engine. Contact a Fiat Dealership.

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INCOMPLETE DOOR/LOAD
COMPARTMENT CLOSURE (red)
On some versions the warning light turns on
when one or more doors or the tailgate are not
properly closed.
On some versions, the display shows a dedicated
message that indicates left/right front door or rear/load
compartment door opening.
A buzzer will sound when doors/tailgate are open and
the vehicle is moving.
´
Degraded engine oil should be replaced as
soon as possible after the warning light
comes on, and never more than 500 km after it
first comes on.
If the above instructions are not complied with,
the engine could be severely damaged and it may
invalidate the warranty. Please note also that the
switching on of this warning light does not depend
on the oil quantity in the engine; when the
warning light flashes, never add oil.
WARNING
EBD FAILURE (red)
(amber)
Warning lights
xand >lit at the
same time with the engine running,
indicate an EBD system failure or that the system is not
available. Early locking of the rear wheels may occur in
the event of violent braking causing the car to swerve.
Drive very carefully to a Fiat Dealership to have the
system inspected immediately.
On some versions the display shows the dedicated
message.
>
SEAT BELT NOT FASTENED (red)
The warning light on the display will light up
when the vehicle is moving and the driver’s
seat belt is not correctly fastened. The warning
light will flash and a buzzer will sound if the front seat
belts are not correctly fastened with the vehicle in
motion. The SBR (Seat Belt Reminder) system’s audible
warning can be disabled only by a Fiat Dealership. On
some versions the system may be reactivated from the
setup menu.
<
x

161
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FRONT PASSENGER’S AIR BAG
DEACTIVATED (amber)
(for versions/markets, where provided)
The warning light
Fcomes on when the front
passenger’s air bag is deactivated.
With front passenger air bag on, when the ignition key
is turned to MAR-ON the
Fwarning light comes on
constantly for about 4 seconds and then should go out.
If the warning light
Fflashes to report a failure of the
warning light
¬, the passenger's protection is
deactivated for markets where this feature is available,
otherwise it it remains on.
INJECTION SYSTEM FAILURE
(amber)
In normal conditions, when the ignition key is
moved to MAR-ON, the warning light turns on
and should go off after engine start-up.
The warning light staying on or turning on when
travelling, signals a fault in the supply/ignition system
which could cause possible lack of performance, poor
handling and high consumption levels.
On some versions the display shows the dedicated
message.
Under these conditions, you may continue travelling at
moderate speed without demanding excessive effort
from the engine. Contact a Fiat Dealership as soon as
possible.
UF
Warning light Findicates failure of
warning light ¬. This condition is
indicated by intermittent blinking of warning
light
Ffor longer than 4 seconds. In this case,
the warning light ¬may not indicate failures in
the retaining system. Before resuming driving,
contact a Fiat Dealership immediately to have
the system checked.
WARNING

FUEL RESERVE (amber)
Turning the key to the MAR-ON position
illuminates the warning light, but it should switch
off after a few seconds.
The warning light turns on when about 10 to 12 litres of
fuel are left in the tank (depending on the version).
IMPORTANT The warning light will flash to indicate
a system failure. If this is the case, contact a Fiat
Dealership to have the system checked.
162
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ABS SYSTEM FAILURE (amber)
When the key is turned to the MAR-ON
position the warning light comes on but should
go out after a few seconds.
The warning light will light up when the system is either
not working or not available. Under these
circumstances the braking system will work as normal
without the extra performance offered by the ABS
system. Drive carefully and contact a Fiat Dealership as
soon as possible.
On some versions the display shows the dedicated
message.
>
GLOW PLUG PRE-HEATING
(Multijet versions – amber)
GLOW PLUG HEATING FAILURE
(Multijet versions – amber)
Glow plugs
This warning light comes on when the key is turned to
MAR-ON. It will go out as soon as the heater plugs
have reached a preset temperature. Start the engine as
soon as the warning light goes out.
IMPORTANT At high ambient temperatures the
warning light may stay on for an extremely short time.
Glow plug warming failure
The warning light flashes if there is a fault in the
preheating system. Contact a Fiat Dealership as soon
as possible.
On some versions the display shows the dedicated
message.
m

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The presence of water in the supply
circuit may cause severe damage to the
injection system and irregular engine
operation. If warning light
clights up (on some
versions with the message on the display),
contact a Fiat Dealership as soon as possible to
have the system bled. If the same message is
displayed immediately after refuelling, water may
have entered the tank: turn the engine off
immediately and contact a Fiat Dealership.
WATER IN DIESEL FILTER (Multijet
versions – amber)
When the key is turned to the MAR-ON
position the warning light comes on but should
go out after a few seconds.
The warning light turns on when there is water in the
diesel fuel filter.
On some versions the display shows the dedicated
message.
c
VEHICLE PROTECTION SYSTEM
FAILURE – FIAT CODE
(amber)
Turning the key to MAR-ON the warning light
will flash only once and then go off.
When the warning light comes on constantly, with key
in MAR-ON, this indicates:
❒a potential fault (refer to “The Fiat CODE system”
paragraph in the section “Dashboard and controls”);
❒a possible theft attempt with an alarm; in this case
the warning light goes off after approximately
10 seconds.
If with the engine running the warning light
Yflashes,
the vehicle is not protected by the engine inhibitor
device (see “Fiat Code system” in section “Dashboard
and controls”).
Contact a Fiat Dealership to have all the keys
reprogrammed.
Y