FIAT DUCATO BASE CAMPER 2015 Owner handbook (in English)

180 MultiJet Power versions
A. Engine oil filler plug – B. Engine oil dipstick – C. Engine coolant – D. Screen washer fluid – E. Brake fluid – F. Power steering fluid
47)
180) 181)
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237

ENGINE OIL
48)
Check the oil level a few minutes
(about 5) after the engine has
stopped, with the vehicle parked on
level ground.
The oil level must be between the
MIN and MAX marks on the
dipstick B fig. 239 - fig. 240 - fig.
241.
The range between the MIN and
MAX marks corresponds to about 1
litre of oil.
If the oil level is near or under the
MIN mark, add oil through the filler
A fig. 239 - fig. 240 - fig. 241,
until it reaches the MAX mark.
The oil level must never exceed the
MAX mark.
Engine oil
consumption
The maximum engine oil
consumption is usually 400 grams
every 1000 km.
When the vehicle is new, the engine
needs to be run in, therefore the
engine oil consumption can only be
considered stabilised after the first
5,000–6,000 km.IMPORTANT The oil consumption
depends on driving style and the
conditions under which the vehicle
is used.
IMPORTANT After adding or
changing the oil, let the engine run
for a few seconds and wait a few
minutes after switching it off before
checking the level.
IMPORTANT Always top up using
engine oil of the same
specifications as that already in the
engine.
ENGINE COOLANT
49)182)
The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir.
If the level is to low, operate as
follows:
❒remove the plastic cover A fig. 242,
rotating the locking screws B fig.
242 counter-clockwise, to access the
filler of the reservoir;❒slowly pour a mixture of 50%
demineralised water and 50%
PARAFLU
UPfrom PETRONAS
LUBRICANTS through the reservoir
filler C fig. 239 - fig. 240 - fig. 241
until the level is close to MAX.
A 50-50 mixture of PARAFLUUPand
distilled water gives freeze
protection up to –35°C.
When the vehicle is used in
particularly harsh weather
conditions, we recommend using a
60-40 mixture of PARAFLU
UPand
demineralised water.
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SERVICING AND MAINTENANCE

POWER STEERING
FLUID
188)
3)
51)
Check that the liquid contained in
the tank is at the maximum level.
This operation must be carried out
with the vehicle level and with
the engine off and cold.
Proceed as follows:
❒remove the plastic cover A fig. 242,
rotating the locking screws B fig.
242 counter-clockwise, to access the
filler of the reservoir;
❒check that the fluid level is up to the
MAX mark on the dipstick attached
to the fuel cap F fig. 239 - fig. 240
- fig. 241 (use the level shown on the
20°C side of the dipstick to check
when cold).
If the level of the fluid in the tank is
lower than the specified level,
top up using only one of the
products indicated in the "Fluid and
lubricants" table in the "Technical
specifications" section, proceeding
as follows:
❒Start the engine and wait for the fluid
level in the tank to stabilise.❒With the engine running, turn the
steering wheel from right to left
fully several times.
❒Top up the fuel to the MAX level and
then retighten the cap.
WINDSCREEN/REAR
WINDOW WASHER
FLUID
183) 184)
To add fluid:
❒remove cap D fig. 239 - fig. 240 - fig.
241, pulling the retaining tooth
outward;
❒pull the opening of the pipe upwards
to remove the telescopic funnel fig.
243.
IMPORTANT Before opening the
cap, make sure it is correctly
oriented (as illustrated in fig. 243) to
prevent it from being damaged
and interfering with the adjacent
mechanical parts. Otherwise, turn it
until it reaches the correct position.
Fill according to the following
instructions:
Use a mixture of water and TUTELA
PROFESSIONAL SC 35, in the
following concentrations:
30% TUTELA PROFESSIONAL SC
35 and 70% water in summer.50% TUTELA PROFESSIONAL SC
35 and 50% water in winter.
At temperatures below –20°C, use
undiluted TUTELA PROFESSIONAL
SC 35 fluid.
To close the cap, operate as
follows:
❒push the funnel fully until it locks;
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239
❒close the cap.
185)

BRAKE FLUID
186) 187)
50)
Undo the cap E fig. 239 - fig. 240 -
fig. 241 and check that the liquid
contained in the reservoir is at
the maximum level.
The fluid level in the reservoir must
not exceed the MAX mark.
Use the brake fluid shown in the
"Fluids and lubricants" table (see
"Technical Specifications").
NOTE Carefully clean the cap of the
reservoir and the surrounding
surface.
Take great care to ensure that
impurities do not enter the reservoir
when the plug is opened.
For topping-up, always use a funnel
with integrated filter with mesh
equal to or lower than 0.12 mm.IMPORTANT Brake fluid absorbs
moisture. For this reason, if the
vehicle is mainly used in areas with
a high degree of atmospheric
humidity, the fluid should be
replaced at more frequent intervals
than specified in the “Scheduled
Servicing Plan”.
IMPORTANT
47) When topping up, take care not
to mix up the various types of
fluids: they are not compatible
with each other and could
seriously damage the car.
48) The used engine oil and the filter
that has been replaced contain
substances that are harmful to
the environment. To change the
oil and filters, we advise you to
contact a Fiat Dealership.49) PARAFLU
UPantifreeze is used in
the engine cooling system. Use
fluid of the same type as that
contained in the cooling system
for any top-ups. PARAFLU
UP
cannot be mixed with any other
type of fluid. If this happens, do
not start the engine and contact a
Fiat Dealership.
50) Avoid allowing brake fluid, which
is extremely corrosive, to come
into contact with painted areas.
Should it happen, wash
immediately with water.
51) Do not press the power steering
end of travel lock for longer than 8
consecutive seconds with the
engine running because it will
cause noise and risk damaging
the system.
WARNING
180) Never smoke when performing
operations in the engine
compartment. Flammable gases
and fumes may be present and
risk igniting.
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SERVICING AND MAINTENANCE

181) Be very careful when working in
the engine compartment when
the engine is hot: you may get
burned. Remember that the fan
may start up if the engine is hot:
this could injure you. Scarves, ties
and other loose clothing might
be pulled by moving parts.
182) The cooling system is
pressurised. If necessary, only
replace the plug with another
original one or the operation of
the system may be adversely
affected. Do not remove the
reservoir plug when the engine is
hot: risk of burns.
183) Do not travel with the
windscreen washer reservoir
empty: the windscreen washer is
essential for improving visibility.
184) Some commercial windscreen
washer additives are flammable.
The engine compartment contains
hot parts which could start a fire
on contact.
185) Do not release the cap from
the extension without previously
extracting the system using the
ring.186) Brake fluid is poisonous and
highly corrosive. In the event of
accidental contact, immediately
wash the affected parts with
water and mild soap. Then rinse
thoroughly. Call a doctor
immediately if swallowed.
187) The
symbol on the container
indicates a synthetic brake fluid,
which is different from a mineral
fluid. Using a mineral fluid will
damage the special rubber seals
of the braking system beyond
repair.
188) Prevent power steering fluid
from coming into contact with
hot engine parts: it is flammable.
IMPORTANT
3) Power steering fluid consumption
is extremely low; if another top-up
is required after only a short
period of time, have the system
checked for leaks at a Fiat
Dealership.
AIR CLEANER/
POLLEN FILTER
Have the air cleaner replaced by a
Fiat Dealership.
AIR CLEANER – DUSTY
ROADS
(for versions/markets, where
provided)
The air cleaner for dusty areas is
equipped with a visual filter block
indication device A fig. 244. Check
the reading of the blockage sensor
at intervals (Refer to the "Service
Schedule" in the "Maintenance and
care" section).
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241

When the setting is reached the
indicator B fig. 245 is triggered,
changing to red, even with the
engine off. To reset the indicator,
clean/replace the cartridge as
on normal versions and then reset
the indicator by pressing the button
C fig. 245.
IMPORTANT To blow the filter use
an air jet, do not use water or liquid
detergents.
Since this cleaner is specific to
versions designed for dusty areas,
it is advisable to contact a Fiat
Dealership to change the cleaner.POLLEN FILTER
Pollen filter replacement must be
carried out at a Fiat Dealership.BATTERY
The battery is “limited maintenance”
type: under normal conditions of
use, the electrolyte does not need
topping up with distilled water.
It does, however, need to be
checked periodically at a Fiat
Dealership or by specialist
personnel to make sure it is
working correctly.
The battery is located inside the
passenger compartment, in front of
the pedals. Remove the protective
cover to gain access to it.
189) 190)
REPLACING THE
BATTERY
If required, replace the battery with
an original spare part with the
same specifications.
If a battery with different
specifications is fitted, the service
intervals given in the “Scheduled
Servicing Plan” will no longer be
valid.
Follow the battery manufacturer's
instructions for maintenance.245F1A0239
242
SERVICING AND MAINTENANCE

52) 53)
191) 192)
4)
USEFUL ADVICE FOR
EXTENDING THE LIFE
OF YOUR BATTERY
To avoid draining your battery and
make it last longer, observe the
following instructions:
❒when you park the vehicle, ensure
that the doors, tailgate and bonnet
are closed properly, to prevent any
roof lights from remaining on inside
the passenger's compartment;
❒switch off all roof lights inside the
vehicle: the vehicle is however
equipped with a system which
switches all internal lights off
automatically;
❒do not keep accessories (e.g. sound
system, hazard lights, etc.) switched
on for a long time when the engine
is not running;
❒before carrying out any operation on
the electrical system, disconnect the
negative battery cable through the
suitable terminal;
❒Completely tighten the battery
terminals.
IMPORTANT After turning the
ignition key to STOP and having
closed the driver side door, wait at
least one minute before
disconnecting the electrical supply
from the battery. When
reconnecting the electrical supply
to the battery, make sure that
the ignition key is in the STOP
position and the driver side door is
closed.
IMPORTANT If the charge level
remains under 50% for a long time,
the battery is damaged by
sulphation, reducing its capacity
and efficiency at start-up.
The battery is also more prone to
the risk of freezing (at temperatures
as high as -10°C).
Refer to the paragraph "Car
inactivity" in "Starting and driving" if
the car is left parked for a long
time.If, after buying the vehicle, you want
to install electrical accessories
which require permanent electric
supply (alarm, etc.) or accessories
that in any case burden the
electrical supply, contact a Fiat
Dealership, whose qualified
personnel, in addition to suggesting
the most suitable devices from
Lineaccessori Fiat, will evaluate the
overall electrical consumption,
checking whether the vehicle’s
electrical system is capable of
withstanding the load required, or
whether it should be integrated with
a more powerful battery.
Since some of these devices
continue to consume electricity
even when the engine is off, they
gradually run down the battery.
IMPORTANT If a tachograph is
fitted, if the vehicle is parked for a
long period of 5 days, it is advisable
to disconnect the negative battery
terminal to maintain its charge.
243
If the vehicle is equipped with a
battery disconnection function
(disconnector), see the description
of the procedure in the "Controls"
paragraph in the "Dashboard and
controls" section.

WARNING
189) Battery liquid is poisonous and
corrosive. Avoid contact with skin
and eyes. Keep naked flames
and sources of sparks away from
the battery: risk of explosion and
fire.
190) Using the battery with
insufficient fluid irreparably
damages the battery and may
cause an explosion.
191) Before performing any
operation on the electrical system,
disconnect the negative battery
cable through the suitable
terminal, after having waited at
least one minute from turning the
ignition key to STOP.
192) Always wear appropriate
goggles when working on or near
the battery.
IMPORTANT
52) Incorrect assembly of electrical
and electronic devices may cause
severe damage to your vehicle.
Contact a Fiat Dealership if you
want to install accessories after
purchasing the vehicle (alarms,
radiophone, etc.): they will
suggest the most suitable devices
and advise you whether a higher
capacity battery needs to be
installed.
53) If the vehicle needs to be off the
road for a long period under
conditions of intense cold, remove
the battery and take it to a
heated location, otherwise it may
freeze.
IMPORTANT
4) Batteries contain substances
which are very dangerous for the
environment. To replace your
battery, we recommend
contacting your Fiat Dealership to
dispose of your old battery in full
respect of the environment and in
compliance with all applicable
laws and regulations.
244
SERVICING AND MAINTENANCE

WHEELS AND TYRES
Check the pressure of each tyre,
including the space-saver wheel,
approximately every two weeks and
before long journeys: the pressure
should be checked with the tyre
rested and cold.
It is normal for the pressure to
increase when the vehicle is used;
for the correct tyre inflation
pressure, see “Wheels” in the
“Technical specifications” section.
Incorrect pressure causes abnormal
tyre wear fig. 246:
Anormal pressure: tread evenly worn;
Blow pressure: tread particularly worn
at the edges;
Chigh pressure: tread particularly worn
in the centre.
The tyres must be replaced when
the tread is less than 1.6 mm thick.
In any case, follow the laws in
force in the country you are in.
193) 194) 195) 196)
IMPORTANT
INFORMATION
❒As far as possible, avoid sharp
braking and screech starts. Be
careful not to hit the kerb, potholes or
other hard obstacles. Driving for
long stretches over uneven roads can
damage the tyres;
❒periodically check that the tyres have
no cuts in the side wall, abnormal
swelling or irregular tyre wear.
Contact a Fiat Dealership if required;
❒avoid overloading the car when
travelling: this may cause serious
damage to the wheels and tyres;
❒if a tyre is punctured, stop
immediately and change it to avoid
damage to the tyre, the rim,
suspensions and steering system;❒tyres age even if they are not used a
great deal. Cracks in the tread and
on the side walls are a sign of ageing.
In any event, have the tyres checked
by specialised personnel if they
have been fitted for longer than 6
years. Remember to check the spare
wheel very carefully;
❒in the case of replacement, always fit
new tyres, avoiding those of
unknown origin;
❒if a tyre is changed, also change the
inflation valve;
❒to allow even wear between the front
and rear tyres, it is advisable to
change them over every 10–15
thousand kilometres, keeping them
on the same side of the vehicle so as
not to reverse the direction of
rotation.
IMPORTANT Replacing a tyre,
check that the tyre pressure
monitoring (TPMS) sensor is also
taken from the previous rim,
together with the valve.
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245

WARNING
193) Remember that the road
holding qualities of your vehicle
also depend on the correct
inflation pressure of the tyres.
194) If the pressure is too low, the
tyre will overheat and could be
seriously damaged.
195) Avoid switching the tyres from
the right side of the vehicle to the
left side and vice versa.
196) Never submit alloy rims to
repainting treatments requiring
the use of temperatures
exceeding 150°C. The mechanical
properties of the wheels could
be impaired.
RUBBER HOSES
As far as the brake system and fuel
supply system rubber hoses are
concerned, follow the "Scheduled
Servicing Plan" in this chapter
carefully.
Ozone, high temperatures and
prolonged lack of fluid in the
system may cause hardening and
cracking of the hoses, with possible
leaks. Careful checking is therefore
necessary.
WINDSCREEN
WIPER
BLADES
Periodically clean the rubber part
using special products; TUTELA
PROFESSIONAL SC 35 is
recommended.
Replace the blades if the rubber
edge is deformed or worn. In any
case, it is advisable to replace them
approximately once a year.
A few simple precautions can
reduce the possibility of damage to
the blades:
❒if the temperature falls below zero,
make sure that ice has not frozen
the rubber against the glass. Use a
de-icing product to release it if
required;
❒remove any snow from the glass: in
addition to protecting the blades,
this prevents effort on the motor and
overheating;
❒do not operate the windscreen and
rear window wipers on dry glass.
197)
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SERVICING AND MAINTENANCE