brake FIAT FREEMONT 2016 1.G Workshop Manual

Cavity Cartridge Fuse Mini-FuseDescription
F144 40 Amp Green Exterior Lights 2
F145 30 Amp Pink To Body Computer – Lamp
F146 30 Amp Pink Spare
F147 30 Amp Pink Spare
F148 40 Amp Green Radiator Fan Motor
F149 30 Amp Pink Starter Solenoid
F150 25 Amp ClearPowertrain Control Modules
F151 30 Amp Pink Headlamp Washer Motor – For Versions/
Markets, Where Provided
F152 25 Amp ClearDiesel Fuel Heater – For Versions/Markets,
Where Provided
F153 20 Amp YellowFuel Pump
F156 10 Amp Red Brake/Electronic Stability Control Module
F157 10 Amp RedTransfer Case Module – For Versions/
Markets, Where Provided
F158 10 Amp RedActive Hood Module – For Versions/Markets,
Where Provided
F159 10 Amp RedSpare
F160 20 Amp YellowInterior Lights
F161 20 Amp YellowHorn
F162 50 Amp Red Cabin Heater #1/Vacuum Pump – For
Versions/Markets, Where Provided
F163 50 Amp Red Cabin Heater #2 – For Versions/Markets,
Where Provided
F164 25 Amp ClearPowertrain Auto Shutdown
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Cavity Cartridge Fuse Mini-FuseDescription
F165 20 Amp YellowPowertrain Shutdown
F166 20 Amp YellowSpare
F167 30 Amp GreenPowertrain Shutdown
F168 10 Amp RedAir Conditioner Clutch
F169 40 Amp Green Emissions – Partial Zero Emissions Vehicle
Motor
F170 15 Amp BlueEmissions – Partial Zero Emissions Vehicle
Actuators
F172 20 Amp YellowSpare
F173 25 Amp ClearAnti Lock Brake Valves
F174 20 Amp YellowSiren – For Versions/Markets, Where
Provided
F175 30 Amp GreenSpare
F176 10 Amp RedPowertrain Control Modules
F177 20 Amp YellowAll Wheel Drive Module – For Versions/
Markets, Where Provided
F178 25 Amp ClearSunroof – For Versions/Markets, Where
Provided
F179 10 Amp RedBattery Sensor
F181 100 Amp Blue Electrohydraulic Steering (EHPS) – For
Versions/Markets, Where Provided
F182 50 Amp Red Cabin Heater #3 – For Versions/Markets,
Where Provided
F184 30 Amp Pink Front Wiper Motor
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SHIFT LEVER OVERRIDE
If a malfunction occurs and the shift lever cannot be
moved out of the PARK position, you can use the
following procedure to temporarily move the shift
lever :
1. Turn the engine OFF.
2. Firmly apply the parking brake.
3. Open the center console and remove the shift leveroverride access cover (located in the front lower
right corner of the console storage bin). (fig. 192) 4. Press and maintain firm pressure on the brake pedal.
5. Insert a screwdriver or similar small tool into the
access port, and push and hold the override release
lever forward.
6. Move the shift lever to the NEUTRAL position.
7. The vehicle may then be started in NEUTRAL.
8. Reinstall the shift lever override access cover.
(fig. 192) Shift Lever Override Access Cover
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FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand, or snow, it
can often be moved using a rocking motion. Turn the
steering wheel right and left to clear the area around
the front wheels. Then shift back and forth between
DRIVE and REVERSE (with automatic transmission) or
2nd gear and REVERSE (with manual transmission),
while gently pressing the accelerator. Use the least
amount of accelerator pedal pressure that will maintain
the rocking motion, without spinning the wheels or
racing the engine.
NOTE:Press the "ESC Off" switch, to place the
Electronic Stability Control (ESC) system in
"Partial Off" mode, before rocking the ve-
hicle. Refer to “Electronic Brake Control” in
“Knowing Your Vehicle” for further informa-
tion. Once the vehicle has been freed, press the "ESC
Off" switch again to restore "ESC On" mode.
• Racing the engine or spinning the
wheels may lead to transmission over-
heating and failure. Allow the engine to
idle with the transmission in NEUTRAL for at
least one minute after every five rocking-motion
cycles.This will minimize overheating and reduce
the risk of clutch or transmission failure during
prolonged efforts to free a stuck vehicle.
• When “rocking” a stuck vehicle by shifting be-
tween DRIVE/2nd gear and REVERSE, do not spin
the wheels faster than 24 km/h, or drivetrain
damage may result .
• Revving the engine or spinning the wheels too
fast may lead to transmission overheating and
failure. It can also damage the tires. Do not spin
the wheels above 48 km/h while in gear (no trans-
mission shifting occurring).
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Thousands Of Kilometers 15 30 45 60 75 90 105 120 135 150Years 1 2 3 4 5678910
Check tire condition/wear and adjust pressure, if
necessary, check TIREKIT expiration date (if
provided). ••••••••••
Check operation of lighting system (headlamps,
direction indicators, hazard warning lights,
luggage compartment, passenger compartment,
glove compartment, instrument panel warning
lights, etc.). ••••••••••
Check and, if necessary, top up fluid levels
(brakes/hydraulic clutch, windshield washer,
battery, engine coolant, etc.). ••••••••••
Check exhaust gas emissions/smokiness. • • • • ••••••
Using diagnosis socket, check operation of engine
management systems, emissions and (where
provided) engine oil deterioration. ••••••••••
Check windshield/rear window wiper blade
position/wear. •••••
Check operation of windshield washer system
and adjust jets if necessary. •••••
Check cleanliness of hood and tailgate locks and
cleanliness and lubrication of linkages. •••••
Check the parking brake lever stroke and adjust
it, if necessary. (Manual Transmission Only) ••••••••••
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Thousands Of Kilometers 15 30 45 60 75 90 105 120 135 150Years 1 2 3 4 5678910
Visually inspect condition of: exterior bodywork,
underbody protection, pipes and hoses (exhaust
- fuel system - brakes), rubber elements (boots,
sleeves, bushes, etc.). ••••••••••
Check the front suspension, tie rods, CV joints
and replace if necessary •••••
Visually check the condition and wear of the
front disc brake pads. ••••••••••
Visually check the condition and wear of the rear
disc brake pads. ••••••••••
Visually inspect the condition of accessory drive
belt(s). ••
Replace auxiliary drive belt(s). (##) •
Inspect and replace PCV valve if necessary. •
Change engine oil and replace oil filter (*).
Change the automatic transmission fluid and
filter(s). (***) •
Replace spark plugs (2.4L engine). (**) • • • • •
Replace spark plugs (3.6L engine). (**) •
Replace air cleaner cartridge. (#) • • • • •
Change brake fluid. • • • • •
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Thousands Of Kilometers 15 30 45 60 75 90 105 120 135 150Years 1 2 3 4 5678910
Replace rear drive assembly (RDA) fluid (for
versions/markets, where provided). •
Replace power transfer unit (PTU) fluid (for
versions/markets, where provided). •
Replace cabin filter. (#) ◦•◦ • ◦ •◦•◦•
Flush and replace the engine coolant. •
◦Recommend replacement.
(#) The air cleaner cartridge must be changed every
15,000 km if used in dusty areas.
(##)
Non-dusty/normal areas: advised maximum mileage
120,000 km. Regardless of the mileage, the belt must be
replaced every 6 years. Dusty areas and/or demanding use
(cold climates, town use, long periods of idling): advised
maximum mileage 60,000 km. Regardless of the mileage,
the belt must be replaced every 4 years.
(*)The oil and oil filter replacement must be carried out
when indicated by a warning light or message on the
instrument panel, or in any case should not exceed 1 year.
(**) The spark plug change is km based only, yearly
intervals do not apply.
(***) Change the automatic transmission fluid and
filter(s) at 75,000 km or 5 years if using your vehicle for
police, taxi, fleet, or frequent trailer towing. Periodic Checks
Every
1,000 km or before long journeys, check and, if
necessary, restore:
• engine coolant;
• brake fluid;
• power steering fluid;
• windshield washer fluid level;
• tire inflation pressure and condition;
• operation of lighting system (headlights, direction indicators, hazard warning lights, etc.);
• operation of windshield washer/wiper system and positioning/wear of windshield/rear window wiper
blades.
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Every3,000 km, check and top up, if required, the
engine oil level and automatic transmission fluid level
(four-speed automatic only).
Heavy-Duty Use Of The Car
If the car is used mainly under one of the following
conditions:
• towing a trailer or caravan;
• dusty roads;
• short, repeated journeys (less than 7-8 km) at sub- zero outside temperatures;
• engine often idling or driving long distances at low speeds or long periods of idleness.
You should perform the following inspections more
frequently than shown on the Scheduled Servicing Plan:
• check front disc brake pad conditions and wear;
• check cleanliness of hood and trunk locks, cleanli- ness and lubrication of linkage;
• visually inspect conditions of: engine, transmission, pipes and hoses (exhaust - fuel system - brakes) and
rubber elements (boots - sleeves - bushes - etc.);
• check battery charge and battery fluid level (electro- lyte); • visually inspect condition of the accessory drive
belts;
• check and, if necessary, change engine oil and replace oil filter;
• check and, if necessary, replace pollen filter;
• check and, if necessary, replace air cleaner.
MAINTENANCE SCHEDULE — DIESEL
ENGINE
To help you have the best driving experience possible,
the manufacturer has identified the specific vehicle
maintenance service intervals that are required to keep
your vehicle operating properly and safely.
The manufacturer recommends that these mainte-
nance intervals be performed at your selling dealer. The
technicians at your dealership know your vehicle best,
and have access to factory trained information, genuine
FIAT parts, and specially designed electronic and me-
chanical tools that can help prevent future costly re-
pairs.
The maintenance intervals shown should be performed
as indicated in this section.
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CONTENTS

Thousands Of Kilome-
ters20 40 60 80 100 120 140 160 180 200
12345678910
Check tire condition/wear
and adjust pressure, if
necessary; check TIREKIT
expiration date (if provided).
••••••••••
Check operation of lighting
system (headlights, direction
indicators, hazard lights,
passenger compartment
lights, instrument panel
warning lights, etc.).
••••••••••
Check and, if necessary,
top-up fluid levels (engine
coolant, brake/hydraulic
clutch fluid, windshield
washer fluid, battery fluid,
etc.)
••••••••••
Check exhaust gas
emissions/smokiness.••••••••••
Use the diagnosis socket to
check engine management
system operation; emissions
and (where provided) engine
oil deterioration.
••••••••••
Check windshield/rear
window wiper blade
position/wear.
•••••
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KNOWING YOURVEHICLE
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STARTING ANDDRIVING
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IN AN EMERGENCY
SERVICING AND CARE
TECHNICALSPECIFICATIONS
CONTENTS
Years

Thousands Of Kilome-
ters20 40 60 80 100 120 140 160 180 200
12345678910
Check operation of
windshield washer system
and adjust jets if necessary.
•••••
Check cleanliness of the
hood and tailgate locks and
cleanliness and lubrication of
linkages.
•••••
Visually inspect condition of:
exterior bodywork,
underbody protection, pipes
and hoses (exhaust - fuel
system - brakes), rubber
elements (boots, sleeves,
bushes, etc.)
••••••••••
Inspect front suspensions, tie
rod ends and rubber
elements (boots and bushes)
and replace if necessary.
•••••
Check parking brake lever
travel and adjust it, if
necessary.
••••••••••
Visual check condition and
wear of front disc brake
pads.
••••••••••
Visual check condition and
wear of rear disc brake pads.••••••••••
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KNOWINGYOURVEHICLE
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STARTINGANDDRIVING
WARNINGLIGHTSANDMESSAGES
IN ANEMERGENCY
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TECHNICALSPECIFICATIONS
CONTENTS
Years