engine FIAT MULTIPLA 2007 1.G Workshop Manual

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SAFETY
DEVICES
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WARNING
LIGHTS AND
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CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
WARNINGDo not start the engine when towing the vehicle.
Before starting to tow, turn the ignition key to MAR and then to STOP. Do not
remove the key. If the key is removed, the steering lock engages automatically
resulting in the impossibility to steer the wheels. WARNING
WARNINGWhen towing, remember that without the help of the servobrake and power
steering, a greater effort is required on the pedal and steering wheel. Do not use
flexible cables for towing and avoid jerks. During towing operations make sure that
fastening the joint to the car does not damage the components in contact with it.
When towing the car, you must comply with the specific traffic regulations
regarding the tow ring and how to tow on the road.

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SERVICE SCHEDULE
20 40 60 80 100 120 140 160 180
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Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check lighting system operation (headlights, direction indicators,
hazard lights, boot lights, passenger compartment lights,
glovebox lights, warning lights, etc.)
Check windscreen wiper/washer operation, adjust nozzles
Check windscreen/rear window blade position/wear
Check front disk brake pad conditions and wear
and wear indicator operation
Check rear drum brake linings conditions and wear
(where provided)
Check rear disk brake pad conditions and wear
Sight inspect the conditions of: bodywork, underbody
protection, pipes and hoses (exhaust - fuel - brakes), rubber
parts (boots, sleeves, bushes, etc.) fuel and brake system hoses
Check tension and adjust accessory drive belts (excluding
engines with automatic belt tighteners)
Sight inspect accessory drive belt conditions (petrol versions)
Sight inspect accessory drive belt conditions (diesel versions)
Check clutch pedal height or stroke and adjust if necessary
Check cleanness of locks, bonnet and boot and lever cleanness
and lubrication

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TECHNICAL
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CAR
MAINTENANCE
Thousands of km
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20 40 60 80 100 120 140 160 180
(*) Or every 4 years for particularly demanding use (cold climates, driving in the city idling for a long time)
Or every 5 years, regardless of the km covered
(**) Engine oil and oil filter shall be changed when the corresponding warning light turns on (see section “Warning lights and Messages”), or in
any case every 2 years.
Check and adjust tappet clearance, if required (JTD 120 versions)
Check and adjust handbrake lever stroke
Check exhaust emissions/smoke (JTD 120 versions)
Check exhaust emissions
Check antievaporation system
Change fuel (JTD 120 versions)
Change air cleaner cartridge (petrol versions)
Change air cleaner cartridge (diesel versions)
Replace fuel filter cartridge (diesel versions)
Check and top up, if required, fluid levels (engine coolant,
brakes, windscreen washer, battery, etc.)
Check mechanical oil level
Check timing belt conditions
Replace timing belt (*)
Replace auxiliary belt
Change spark plugs (petrol versions)
Check engine control system operation
(through diagnostic socket)
Change engine oil and oil filter (petrol versions)
Change engine oil and oil filter
(JTD versions with DPF) (**)
Change brake fluid (or every 24 months)
Change pollen filter (or every 12 months)

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DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
CAR
MAINTENANCE
PERIODICAL CHECKS
Every 1,000 km or before long journeys, check and top
up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions.
❒check light system operation (headlights, direction
indicators, hazard lights, etc.);
❒check windscreen wiper/washer operation and
windscreen/rear window blade position/wear;Every 3,000 km check and top up if required: engine
oil level.
You are recommended to use FL Seleniaproducts,
designed and produced specifically for Fiat cars (see
table “Capacities” in section “Technical
specifications”).

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CAR
MAINTENANCE
USE OF THE CAR UNDER
HEAVY CONDITIONS
Should prevailing use of the car be under one of the
following specially heavy conditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) and repeated
with external temperatures below zero;
❒frequently idling engines or long distance low
speed driving (e.g.: door-to-door deliveries) or in
case of a long term inactivity;
❒urban routes;carry out checks more frequently than required on
Service Schedule:
❒check front disk brake pad conditions and wear;
❒check cleanness of bonnet and boot locks and
lever cleanness and lubrication;
❒sight inspect the conditions of: engine, gearbox,
transmission, pipes and hoses (exhaust - fuel -
brakes), rubber parts (boots, sleeves, bushes, etc.);
❒check battery charge and fluid level (electrolyte);
❒visual check on various drive belt conditions;
❒check and replace pollen filter, if required;
❒check and replace air cleaner, if required.

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WARNING
LIGHTS AND
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TECHNICAL
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INDEX
DASHBOARD
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IN AN
EMERGENCY
CAR
MAINTENANCE
CHECKING
FLUID LEVELS
1. Engine oil
2. battery
3. brake fluid
4. windscreen washer fluid
5. engine coolant
6. power steering fluid.
F0E0680m100 16Vversions
WARNINGNever smoke while working in the engine compartment; gas and inflammable
vapours may be present, with the risk of fire.
When topping up take care not to confuse the various types of fluids: they are all incompatible
with one another and could seriously damage the car.

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TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
1. Engine oil
2. battery
3. brake fluid
4. windscreen washer fluid
5. engine coolant
6. power steering fluid.
F0E0681mJTD 120 version

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EMERGENCY
CAR
MAINTENANCE
ENGINE OIL
The engine oil level must be checked with the car on level ground and
while the engine is still hot (approximately 5 minutes after turning it off).
❒Remove the dipstick.
❒Clean it with a cloth that does not leave threads or other impurities.
❒Put the dipstick into its seat pushing it down.
❒Take it out, the oil level shall be between the MIN and MAX marks on
the dipstick.
The space between the MIN and MAX marks corresponds to about one
litre of oil.
If the oil level is near or even below the MIN mark, add oil through the
filler neck until reaching the MAX mark.
Oil level shall never exceed the MAX mark.
F0E0166m
F0E0167m
100 16v version
JTD 120 version

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WARNING
LIGHTS AND
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TECHNICAL
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INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
ENGINE OIL CONSUMPTION
Max engine oil consumption is usually 400 grams every
1000 km.
When the car is new, the engine needs to run in,
therefore the engine oil consumption can only be
considered stabilised after the first 5000 ÷ 6000 km.
When the engine is hot, take care when working inside the engine compartment to
avoid burns. Remember that when the engine is hot, the fan may cut in: danger of
injury. Scarves, ties and other loose clothing might be pulled by moving parts.WARNING
IMPORTANT The oil consumption depends on driving
style and the conditions under which the car is used.

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EMERGENCY
CAR
MAINTENANCEUsed engine oil and filter contain harmful substances for the environment. Contact Fiat Dealership
to have the oil and filter changed, as they are equipped to dispose of the waste oil and filters
respecting the nature and the law. IMPORTANT After adding or changing the oil, let the
engine turn over for a few seconds and wait a few
minutes after turning it off before you check the level.
Do not add oil with specifications other than that already in the engine.
IMPORTANT If a routine check reveals that the oil
level is above the MAX mark, contact Fiat Dealership
to have the correct level restored.