check engine light FIAT PANDA 2007 169 / 2.G User Guide

134
WARNING
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CAR
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IINDEX
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IN AN
EMERGENCY
fig. 4F0G0672mfig. 6F0G0698m
fig. 5F0G0673m
❒check that the compressor switch D-
fig. 4is set at 0 (off), start the engine,
fit plug E-fig. 5into the 12V outlet lo-
cated on the central console and then
turn the compressor on setting the
switch D-fig. 4in position I(on). Inflate
the tyre at the pressure value specified
in paragraph “Inflation pressure” in sec-
tion “Technical Specifications” Check tyre pressure on gauge F-
fig. 4with compressor off to obtain
precise reading;
❒if after 5 minutes it is still impossible
to reach at least 1.5 bar, disengage com-
pressor from valve and current outlet,
then move the car forth for approx. ten
metres in order to distribute the seal-
ing fluid inside the tyre evenly, then re-
peat the inflation operation;
❒If after this operation it is still impossi-
ble after 5 minutes to reach at least 1.8
bar, do not start driving since the tyre
is excessively damaged and the quick
tyre repair kit cannot guarantee suit-
able sealing, contact Fiat Dealership;
❒if reaching the tyre pressure specified
in paragraph “Inflation pressure” in sec-
tion “Technical Specifications”, start
driving immediately;
❒after driving for about 10 minutes stop
and check again the tyre pressure; pull
up the handbrake;
Apply the sticker in a visible
position for the driver to in-
dicate that the tyre has been treat-
ed with the quick tyre repair kit. Dri-
ve carefully especially when corner-
ing. Do not exceed 80 km/h. Avoid
heavy braking and accelerating.
WARNING
If the pressure falls below 1.8
bars, do not drive any fur-
ther: the quick tyre repair kit Fix & Go
automatic cannot guarantee proper
hold because the tyre is too much
damaged. Contact Fiat Dealership.
WARNING
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135
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❒if at least 1.8 bar pressure is read, re-
store proper pressure (with engine
running and handbrake on) and restart;
❒drive with the utmost care to the near-
est Fiat Dealership.
It is of vital importance to
communicate that the tyre
has been repaired using the quick tyre
repair kit. Hand the instruction
brochure to the personnel charged
with treating the tyre repaired with
the kit.
WARNINGfig. 7F0G0699mfig. 8F0G0676m
FOR CHECKING AND
RESTORING PRESSURE ONLY
The compressor can be also used just for
restoring pressure. Release cylinder con-
nection A-fig. 8and connect it directly to
the tyre valve fig. 7; in this way the cylin-
der is not connected to compressor and
the sealing fluid will not flow into the tyre. CYLINDER REPLACEMENT
PROCEDURE
To replace the cylinder proceed as fol-
lows:
❒disconnect connection A-fig. 8;
❒turn counter-clockwise the cylinder to
replace and raise it;
❒fit the new cylinder and turn it clock-
wise;
❒connect connection Ato the cylinder
and fit the transparent tube Binto the
proper space.
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157
WARNING
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EMERGENCY
CAR
MAINTENANCE
20 40 60 80 100 120 140 160 180
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SERVICE SCHEDULE
These coupons are to be carried out every 20,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check lighting system operation
(headlights, direction indicators, hazard lights, boot lights,
warning lights, etc.)
Check windscreen wiper/washer operation,
adjust nozzles
Check windscreen/rear window blade position/wear
Check front disk brake pad conditions and wear
Check rear drum brake linings and wear
Sight inspect the conditions of:- bodywork,
underbody protection pipes and hoses (exhaust -
fuel - brakes), rubber parts (boots -
sleeves - bushes - etc.)
Check cleanness of locks, bonnet and boot and lever
cleanness and lubrication
Check tension and adjust accessory drive belts
(excluding engines with automatic belt tighteners)
Sight inspect accessory drive belt conditions
Check and adjust tappet clearance (petrol versions)
Check and adjust handbrake lever stroke
Check antievaporation system (petrol versions)
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158
WARNING
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SAFETY
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CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
20 40 60 80 100 120 140 160 180
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(●)(●)(●)(●)(●)(●)(●)(●)(●)
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Thousands of km
Replace air cleaner cartridge
(every 30,000 km for 1.3 Multijet engine)
Top up fluids (engine coolant, brakes,
windscreen washer, battery, etc.)
Check timing belt conditions
(excluding 1.3 Multijet engine)
Replace timing belt (*)
(excluding 1.3 Multijet engine)
Change spark plugs (petrol versions)
Check engine control system operation
(through diagnosis socket)
Check mechanical transmission oil level
Change engine oil and oil filter (petrol versions)
Change engine oil and oil filter (Multijetversion with DPF) (**)
Change brake fluid (or every 2 years)
Change pollen filter (or every year)
Check exhaust emissions/smoke (1.3 Multijet engine)
Replace fuel filter cartridge (Green-filter)
(1.3 Multijet engine)
(*) Or every 4 years for particularly demanding use (cold climates, driving in the city idling for a long time)
Or every 5 years, regardless of the km covered
(**) Engine oil and oil filter shall be changed when the corresponding warning light turns on (see section “Warning lights and Mes-
sages”), or in any case every 2 years.
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❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes) rubber parts
(boots - sleeves - bushes etc.), fuel and
brake system hoses;
❒check battery charge;
❒visual check on various drive belt con-
ditions;
❒ top up fluid levels (engine coolant,
brakes, windscreen washer, battery,
etc.);
❒ change engine oil;
❒ change engine oil filter;
❒change pollen filter (where provided).
ADDITIONAL CHECKS
Every 1,000 km or before long journeys,
check and top up if required:
❒ engine coolant fluid level;
❒ brake fluid level;
❒battery fluid level;
❒ windscreen washer fluid level;
❒tyre pressure and conditions.
Every 3,000 km check and top up if re-
quired:
❒engine oil level.
You are recommended to use FL Selenia
products designed and produced specifi-
cally for Fiat cars (see table “Capacities”
in section “Technical specifications”).
ANNUAL INSPECTION
SCHEDULE
For cars with an annual mileage of below
20,000 Km (for example about 15,000
Km) the following yearly inspection pro-
gramme is advised:
❒Check tyre conditions/wear and adjust
pressure if required (including the spare
wheel);
❒check lighting system operation (head-
lights, direction indicators, hazard lights,
boot lights, passenger compartment
lights, glovebox light, warning lights,
etc.);
❒check windscreen wiper/washer oper-
ation, adjust nozzle;
❒check windscreen/rear window blade
position/wear;
❒ check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubrica-
tion;
159
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EMERGENCY
CAR
MAINTENANCE
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IMPORTANT - Air cleaner
If the car is used on dusty roads change
the air cleaner more frequently than the
indications in the “Service schedule”. If in
doubt as to how often the engine oil and
air cleaner should be changed according
to how you use the car, contact a Fiat
Dealership.
IMPORTANT - Pollen filter
If the car is used frequently in dusty or
heavily polluted environments it is advis-
able to replace the filtering element more
frequently; in particular it should be re-
placed if a reduction of the amount of air
admitted to the passenger compartment
is noted.
IMPORTANT - Battery
The charge in the battery should be
checked at the start of winter to limit the
risk of electrolyte freezing.This check should be carried out more
frequently if the car is used mainly for
short trips, or if it is fitted with accessories
that permanently absorb electricity even
with the ignition key removed, especially
in the case of after market accessories. If
the car is used in hot climates or particu-
larly harsh conditions it is wise to check
the level of the battery fluid (electrolyte)
more frequently than specified in the “Ser-
vice schedule”. IMPORTANT - Engine oil
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒ trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7- 8 km) re-
peated and with external temperatures
below zero;
❒ frequently idling engines or long dis-
tance low speed driving (e.g. taxis or
door-to-door deliveries) or in case of
a long term inactivity;
replace engine oil more frequently than
required on “Service Schedule”.
IMPORTANT - Diesel filter
The possibility of topping up with diesel
fuel not complying with EN590 European
Norm might make it necessary to replace
the filter more frequently than indicated
in the “Service Schedule”.
160
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IN AN
EMERGENCY
CAR
MAINTENANCE
Car maintenance should be
entrusted to Fiat Dealership.
For routine and minor main-
tenance operations you wish
to carry out yourself, always make sure
you have the proper equipment, gen-
uine Fiat spare parts and the necessary
fluids; do not however carry out these
operations if you have no experience.
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CHECKING FLUID
LEVELS
fig. 1
161
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Never smoke while working
in the engine compartment:
gas and inflammable vapours may be
present, with the risk of fire.
WARNING
Be careful!, when topping up
take care not to confuse the
various types of fluids: they
are all incompatible with one
another and could seriously damage
the car.
Version 1.1 and 1.2
(with heater) fig. 1
1.Engine oil
2.Battery
3.Brake fluid
4.Windscreen washer fluid
5.Engine coolant.
F0G0700m
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If the oil level is near or even below the
MIN mark, add oil through the filler neck
A, until reaching the MAX mark.
Oil level shall never exceed the MAX
mark.
ENGINE OIL CONSUMPTION
Max engine oil consumption is usually 400
grams every 1000 km.
When the car is new, the engine needs
to run in, therefore the engine oil con-
sumption can only be considered stabilised
after the first 5,000 ÷ 6,000 km.
IMPORTANT The oil consumption de-
pends on driving style and the conditions
under which the car is used.IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after turn-
ing it off before you check the level.
ENGINE OIL fig. 4, 5 and 6
Check the oil level a few minutes (about
5) after the engine has stopped, with the
car parked on level ground.
Check the level is within the MIN and
MAX marks on the dipstick B.
The interval between the MIN and MAX
marks corresponds to about one litre of
oil.
fig. 4 - Version 1.1F0G0184mfig. 6 - Version 1.3 MultijetF0G0262m
163
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fig. 5 - Version 1.2F0G0106m
When the engine is hot, take
care when working inside the
engine compartment to avoid burns.
Remember that when the engine is
hot, fan may cut in: danger of injury.
Scarves, ties and other loose cloth-
ing might be pulled by moving parts.
WARNING
Do not add oil with specifica-
tions other than that already
in the engine.
Used engine oil and filter con-
tain harmful substances for
the environment. Contact Fi-
at Dealership to have the oil
and filter changed, as they are
equipped to dispose of the waste oil
and filters respecting the nature and
the law.
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WINDSCREEN/REAR WINDOW
WASHER FLUID fig. 9
To top up, remove the cap A.
Pour a mixture of water and TUTELA
PROFESSIONAL SC35, in the following
concentrations:
30% TUTELA PROFESSIONAL SC35 and
70% water in summer.
50% TUTELA PROFESSIONAL SC35 and
50% water in winter.
In case of temperatures below –20°C, use
undiluted TUTELA PROFESSIONAL SC35
fluid. ENGINE COOLANT fig. 7 and 8
The coolant level shall be checked with
cold engine and shall be within the MIN
and MAX marks on the tank.
If the level is low, pour slowly a mixture
of 50% distilled water and 50% PARAFLU
UP of the FL Selenia Group through the
filler neck Auntil the level reaches MAX.
A 50-50 mixture of PARAFLU UP and dis-
tilled water gives freeze protection to
–35°C.
For particularly hard climate conditions,
we recommend use of a 60% Paraflu UP
and 40% demineralized water mixture.
fig. 7 - 1.1 and 1.2 with air
conditioning system - 1.3 Multijet F0G0107mfig. 8 - 1.1 and 1.2 with heaterF0G0182mfig. 9
164
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CAR
MAINTENANCE
The engine cooling system us-
es protective antifreeze fluid
PARAFLU UP. Use the same
fluid type as that already in
the cooling system when topping up.
PARAFLU UP fluid cannot be mixed
with any other type of fluid. Should it
happen, under no circumstances start
the engine; contact a Fiat Dealership.
The cooling system is pres-
surised. If necessary, replace
the cap only with another genuine
one, otherwise system efficiency
could be compromised. Do not re-
move the reservoir cap when the en-
gine is hot: you risk scalding yourself.
WARNING
F0G0183m
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BRAKE FLUID fig. 10
Unscrew cap A: check that the fluid level
in the reservoir is at maximum.
Fluid level in the reservoir shall not exceed
the MAXmark.
If fluid has to be added, it is suggested to
use the brake fluid in table "Fluids and lu-
bricants" (see chapter "Technical charac-
teristics").
NOTE Clean accurately the tank cap A
and the surrounding surface.
At plug opening, pay maximum attention
in order to prevent any impurities from
entering the tank.
For topping up, always use a funnel with
integrated filter with mesh equal to or
lower than 0.12 mm. Check level through the reservoir.
fig. 10F0G0109m
165
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Do not travel with the wind-
screen washer reservoir emp-
ty: the windscreen washer is funda-
mental for improving visibility.
WARNING
Certain commercial addi-
tives for windscreen washers
are inflammable. The engine com-
partment contains hot components
which may set it on fire.
WARNING
Prevent brake fluid, which is
highly corrosive, from coming
into contact with painted
parts. Should it happen, im-
mediately wash with water.
IMPORTANT Brake fluid absorbs mois-
ture, for this reason, if the car is mainly
used in areas with a high degree of at-
mospheric humidity, the fluid should be
replaced at more frequent intervals than
specified in the “Service schedule”.
Brake fluid is poisonous and
highly corrosive. In the event
of accidental contact, wash the parts
involved immediately with neutral
soap and water, then rinse thor-
oughly. Call the doctor immediately
if the fluid is swallowed.
WARNING
The symbol πon the con-
tainer indicates synthetic
brake fluid, distinguishing it from the
mineral kind. Using mineral fluids ir-
reversibly damages the special brak-
ing system rubber seals.
WARNING
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