Time FIAT SEDICI 2009 2.G Service Manual

150
DAILY INSPECTION
CHECKLIST
BEFORE DRIVING
Make sure that windows, mirrors,
lights, and reflectors are clean and un-
obstructed.
Visually check the tires for the fol-
lowing points:
– the depth of the tread groove
– abnormal wear, cracks and damage
– loose wheel bolts
– existence of foreign material such as
nails, stones, etc.
Refer to “Tires” in “INSPECTION AND
MAINTENANCE” section for details.
Look for fluid and oil leaks.
NOTE It is normal for water to drip from
the air conditioning system after use.
Make sure the hood is fully closed and
latched.
Check the headlights, turn signal lights,
brake lights and horn for proper oper-
ation.
EXHAUST GAS
WARNING
52D334
Avoid breathing exhaust gas-
es. Exhaust gases contain
carbon monoxide, a potentially lethal
gas that is colorless and odorless.
Since carbon monoxide is difficult to
detect by itself, be sure to take the
following precautions to help prevent
carbon monoxide from entering your
vehicle.
– Do not leave the engine running in
garages or other confined areas.
– Do not park with the engine run-
ning for a long period of time, even in
an open area. If it is necessary to sit
for a short time in a parked vehicle
with the engine running, make sure
the air intake selector is set to
“FRESH AIR” and the fan is at high
speed.
– Avoid operating the vehicle with the
tail gate or trunk open. If it is neces-
sary to operate the vehicle with the
tail gate or trunk open, make sure the
sunroof (for versions/markets, where
provided) and all windows are closed,
and the blower is at high speed with
the air intake selector set to “FRESH
AIR”.
WARNING
– To allow proper operation
of your vehicle’s ventilation
system, keep the air inlet grille in
front of the windshield clear of snow,
leaves, or other obstructions at all
times.
– Keep the exhaust tailpipe area
clear of snow and other material to
help reduce the buildup of exhaust
gases under the vehicle. This is par-
ticularly important when parked in
blizzard conditions.
– Have the exhaust system inspect-
ed periodically for damage and leaks.
Any damage or leaks should be re-
paired immediately.
WARNING
149-168 SEDICI LUM FL GB 1E 19-06-2009 13:33 Pagina 150

151
Brake fluid level
Power steering (for versions/markets,
where provided) fluid level
Windshield washer fluid level
Battery solution level
Hood latch operation
Pull the hood release handle inside the
vehicle. Make sure that you cannot
open the hood all the way without re-
leasing the secondary latch. Be sure to
close the hood securely after check-
ing for proper latch operation. See “All
latches, hinges & locks” of “CHASSIS
AND BODY” in the “Periodic Main-
tenance Schedule” in the “INSPEC-
TION AND MAINTENANCE” section
for lubrication schedule.
Once a month, or each time you fill your
fuel tank, check the tire pressure using a
tire pressure gauge. Also check the tire
pressure of the spare tire.
Adjust the seat and adjustable head re-
straint (for versions/markets, where
provided).
Check the brake pedal and the park-
ing brake lever.
Adjust the mirrors.
Make sure that you and all passengers
have properly fastened your seat belts.
Make sure that all warning lights come
on as the key is turned to the “ON” or
“START” position.
Check all gauges.
Make sure that the BRAKE SYSTEM
WARNING light turns off when the
parking brake is released.
Once a week, or each time you fill your
fuel tank, perform the following under-
hood checks:
Engine oil level
Coolant level
60A187S
Make sure the hood is fully
closed and latched before
driving. If it is not, it can fly up un-
expectedly during driving, obstructing
your view and resulting in an acci-
dent.
WARNING
ENGINE OIL
CONSUMPTION
It is normal for the engine to consume
some engine oil during normal vehicle op-
eration.
The amount of engine oil consumed de-
pends on the viscosity of the oil, the qual-
ity of the oil and the conditions the vehi-
cle is driven under.
More oil is consumed during high- speed
driving and when there is frequent accel-
eration and deceleration. Under high
loads, your engine also will consume more
oil.
A new engine also consumes more oil,
since its pistons, piston rings and cylinder
walls have not yet become conditioned.
New engines reach the normal level of oil
consumption only after approximately
5000 km (3000 miles) driving.
149-168 SEDICI LUM FL GB 1E 19-06-2009 13:33 Pagina 151

153
STARTING A COLD ENGINE
(For Gasoline Engine Model)
With your foot off the accelerator pedal,
crank the engine by turning the ignition
key to “START”. Release the key when
the engine starts.
IMPORTANT
Stop turning the starter immediately af-
ter the engine has started or the starter
system can be damaged.
Do not crank the engine for more than
15 seconds at a time. If the engine does-
n’t start on the first try, wait about 15
seconds before trying again.
If the engine does not start after 15 sec-
onds of cranking, wait about 15 seconds,
then press down the accelerator pedal to
1/3 of its travel and try cranking the en-
gine again. Release the key and accelera-
tor pedal when the engine starts.
If the engine still does not start, try hold-
ing the accelerator pedal all the way to the
floor while cranking. This should clear the
engine if it is flooded.
STARTING A COLD ENGINE
(for Diesel Engine Model)
Turn the ignition switch to the “ON” po-
sition and wait until the glow plug indica-
tor goes out if it comes on. Crank the en-
gine by turning the ignition key to
“START”. Release the key when the en-
gine starts.IMPORTANT
The starter is allowed to crank the
engine up to 30 seconds. If the engine
failed to start, wait 15 seconds, then
restart cranking. Even if the third
trial failed, consult authorized Fiat
Dealership.

If the engine is started after long time
parking at extremely cold atmosphere
such as the ambient temperature is be-
low –20°C, release ignition key from
start position and stop cranking after
confirming the engine speed increase
around 800 to 1000 rpm.
STARTING WARM ENGINE
Crank the engine by turning the ignition
key to “START”. Release the key when
the engine starts.
CAUTION WHEN STOPPING
THE ENGINE WITH
TURBOCHARGER
When stopping the engine after climbing or
high speed driving, let the engine idle for
about one minute or more (if it is not pro-
hibited) to cool down the turbocharger and
engine oil. This is to prevent the engine oil
from over-deteriorating. Deteriorated en-
gine oil will damage the bearings of the tur-
bocharger.RESTARTING D20AA DIESEL
ENGINE AFTER FUEL-EMPTY
STOP
The engine stops if the engine feels fuel
emptiness. To restart the engine, stop the
vehicle, hold the ignition key in “ON” po-
sition for 5 – 10 seconds to feed fuel, then
perform above engine starting procedure.
DIESEL PARTICULATE FILTER
The diesel particulate filter filters off the
soot particles in the exhaust gas, so the
diesel particulate filter could get clogged
depending on the driving condition. The
diesel particulate filter is cleaned by the
regenerating function that combusts the
soot particles in the diesel particulate fil-
ter by raising the exhaust gas temperature
during driving or idling.
When a certain amount of soot particles
is accumulated in the diesel particulate fil-
ter, the diesel particulate filter will regen-
erate automatically to avoid clogging the
filter.
When the regeneration of the diesel par-
ticulate filter that started during driving
continues in idling, the engine revolutions
will increase by about 100 rpm and the ra-
diator fan will operate. Therefore, you
may hear a little louder engine sounds (in-
cluding the fan sounds) and/or the exhaust
gas temperature could be higher due to
combustion of the soot particles.
149-168 SEDICI LUM FL GB 1E 19-06-2009 13:33 Pagina 153

161
Any forcible operation while driving of-
froad in the sand or water or when a
wheel has run off the road, the differ-
ence of the revolution between front
wheels and rear wheels increases
(wheels run idle). If this state continues,
the oil temperature of the driving sys-
tem parts rises.
In such case, the “4WD AUTO” indi-
cator light blinks and the driving mode
changes to the 2WD mode to protect
the driving system parts.
When you operate your vehicle in the
4WD mode continuously, park the ve-
hicle at a safe place and run the engine
idle. After some time, the “4WD AU-
TO” indicator light turns on again and
the driving mode returns to the “4WD
AUTO” mode.
IMPORTANT
Never use the “4WD LOCK” mode
when driving on dry paved roads.
Avoid using the “4WD LOCK” mode
when driving on wet paved roads as
much as possible. Use of the “4WD
LOCK” mode in above conditions will
apply excessive force to the driving sys-
tem and may cause a critical failure. Also,
the tires may wear faster and fuel con-
sumption may be affected adversely.
BRAKING
The distance needed to bring any vehicle
to a halt increases with the speed of the
vehicle. The braking distance needed, for
example, at 60 km/h (37 mph) will be ap-
proximately 4 times greater than the brak-
ing distance needed at 30 km/h (19 mph).
Start to brake the vehicle when there is
plenty of distance between your vehicle
and the stopping point, and slow down
gradually.
60G165A
Note that 4WD vehicles are not al-
laround vehicles. Be sure to observe
following instructions when driving
your vehicle.
– Do not drive through water like
crossing a river.
– Do not drive continuously where
front wheels tend to race such as in
the sand and mud.
– When any wheel is in the air for such
reason as running off the road, do
not race it needlessly.
If the “4WD AUTO” and the “4WD
LOCK” indicator lights stay on and come
on simultaneously when driving, there
may be something wrong the 4WD sys-
tem. Have the system inspected by an au-
thorized Fiat Dealership.
IMPORTANT Unevenly worn tires can
cause problems in the operation of the
2WD/4WD switch. Be sure to rotate the
tires according to the maintenance sched-
ule. Refer to “Tires” and “Maintenance
Schedule” in the “INSPECTION AND
MAINTENANCE” section for proper tire
rotation procedures.
149-168 SEDICI LUM FL GB 1E 19-06-2009 13:33 Pagina 161

162
POWER-ASSISTED BRAKES
Your vehicle has power-assisted brakes. If
power assistance is lost due to a stalled
engine or other failures, the system is still
fully operational on reserve power and
you can bring the vehicle to a complete
stop by pressing the brake pedal once and
holding it down. The reserve power is
partly used up when you depress the
brake pedal and reduces each time the
pedal is pressed. Apply smooth and even
pressure to the pedal. Do not pump the
pedal.ANTI-LOCK BRAKE SYSTEM
(ABS)
(for versions/markets, where provided)
ABS will help you avoid skidding by elec-
tronically controlling braking pressure. It
will also help you maintain steering con-
trol when braking on slippery surfaces or
when braking hard.
The ABS works automatically, so you do
not need any special braking technique.
Just push the brake pedal down without
pumping. The ABS will operate whenev-
er it senses that the wheels are locking up.
You may feel the brake pedal moves a lit-
tle while the ABS is operating.
NOTE The ABS will not work if vehicle
speed is under about 6 km/h (4 mph).
If water gets into the brake
drums, brake performance
may become poor and unpredictable.
After driving through water or wash-
ing the underside of the vehicle, test
the brakes while driving at a slow
speed to see if they have maintained
their normal effectiveness. If the
brakes are less effective than normal,
dry them by repeatedly applying the
brakes while driving slowly until the
brakes have regained their normal ef-
fectiveness.
WARNING
Even without reserve power
in the brake system, you can
still stop the vehicle by pressing the
brake pedal harder than normally re-
quired. However, the stopping dis-
tance may be longer.
WARNING
Brake Assist System
When you slam the brakes on, the brake
assist system judges as an emergency stop
and provides more powerful braking for a
driver who cannot hold down the brake
pedal firmly.
NOTE If you quickly and forcefully de-
press the brakes, you may hear a clicking
sound in the brake pedal. This is normal
and indicates that the brake assist system
is activated properly.
149-168 SEDICI LUM FL GB 1E 19-06-2009 13:33 Pagina 162

164
HOW THE ABS WORKS
A computer continuously monitors wheel
speed. The computer compares the
changes in wheel speed when braking. If
the wheels slow suddenly, indicating a
skidding situation, the computer will
change braking pressure several times
each second to prevent the wheels from
locking. When you start your vehicle or
when you accelerate after a hard stop, you
may hear a momentary motor or clicking
noise as the system resets or checks itself.
The ABS may not work
properly if tires or wheels
other than those specified in the own-
er’s manual are used. This is because
the ABS works by comparing changes
in wheel speed. When replacing tires
or wheels, use only the size and type
specified in this owner’s manual.
WARNING
ELECTRONIC STABILITY
PROGRAM (ESP®)
(for versions/markets, where provided)
ESP
®is a registered trademark of Daimler
AG.
The Electronic Stability Program (ESP
®)
helps to control the vehicle during cor-
nering if the vehicle is understeering or
oversteering. It also assists you in main-
taining traction while accelerating on loose
or slippery road surfaces. It does this by
regulating the engine’s output, and by se-
lectively applying the brakes. In addition,
ESP
®helps to avoid skidding by controlling
braking pressure.
The ESP®cannot enhance
the vehicle’s driving stabili-
ty in all situations and does not con-
trol your vehicle’s entire braking sys-
tem. The ESP
®cannot prevent acci-
dents, including those resulting from
excessive speed in turns, or hy-
droplaning. Only a safe and attentive
driver can prevent accidents. The ca-
pabilities of an ESP
®- equipped ve-
hicle must never be used as a substi-
tute for careful driving.
WARNING
The ESP®has the following three systems:
STABILITY CONTROL SYSTEM
The vehicle stability control system helps
provide integrated control of systems such
as anti- lock brakes, traction control, en-
gine control, etc. This system automati-
cally controls the brakes and engine to
help prevent the vehicle from skidding
when cornering on a slippery road surface
or when turning the steering wheel
abruptly.
TRACTION CONTROL SYSTEM
The traction control system automatical-
ly helps prevent the spinning of wheels
when the vehicle is started or accelerated
on slippery road surfaces. The system op-
erates only if it senses that some of the
wheels are spinning or beginning to lose
traction. When this happens, the system
operates the front or rear brakes and re-
duces engine power to limit wheel spin.
NOTE You may hear a clicking sound in
the engine compartment for a few seconds
when you start the engine or just after the
vehicle begins to move. This means that
the above systems are in the self-check
mode. This sound does not indicate a mal-
function.
149-168 SEDICI LUM FL GB 1E 19-06-2009 13:33 Pagina 164

165
– The ESP may not work
properly if tires or wheels
other than those specified in the
Owner’s Manual are used. When re-
placing tires or wheels, use only the
size and type specified in this Own-
er’s Manual.
– The ESP
®may not work properly if
tires are not inflated to the recom-
mended tire inflation pressure.
– The ESP
®may not work properly if
tires are fitted with tire chains.
– The ESP
®may not work properly if
the tires are excessively worn. Be sure
to replace tires when the tread wear
indicators in the grooves appear on
the tread surface.
– The ESP
®is not a substitute for win-
ter tires or tire chains on a snow cov-
ered road.
WARNING
– The ESP®may not work
properly if engine related
parts such as the muffler are not
equivalent to standard equipment or
are extremely deteriorated.
– Do not modify the vehicle’s sus-
pension since the ESP
®may not op-
erate correctly.
WARNING
ANTI-LOCK BRAKING SYSTEM
(ABS)
ABS will help you avoid skidding by elec-
tronically controlling braking pressure. It
will also help you maintain steering con-
trol when braking on slippery surfaces or
when braking hard. The ABS works au-
tomatically, so you do not have to use any
special braking technique. Just push the
brake pedal down without pumping. The
ABS will operate whenever it senses that
wheels are locking up. You may feel the
brake pedal pulsate while the ABS is op-
erating.
(For more information on ABS, see “Brak-
ing” in the “OPERATING YOUR VEHI-
CLE” section.)
NOTE If the ABS system is activated, you
may hear a clunking noise and/ or feel pul-
sating in the brake pedal. This is normal
and indicates that the brake fluid pressure
is being controlled properly.The ESP®indicator lights are described be-
low:
SLIP INDICATOR LIGHT
52KM133
When one of the ESP®systems other than
ABS is activated, the SLIP indicator light in
the instrument cluster blinks 5 times per
second.
IMPORTANT If the SLIP indicator light
comes on and stays on while driving, there
may be a malfunction of the ESP
®systems
(other than ABS). You should have the
systems inspected by an authorized Fiat
Dealership.
NOTE When the SLIP indicator light
comes on and stays on while driving, in-
dicating a malfunction of the ESP
®systems
(other than ABS), the brake system will
function as an ordinary ABS with no ad-
ditional ESP
®functions.
149-168 SEDICI LUM FL GB 1E 19-06-2009 13:33 Pagina 165

166
NOTE
When you disconnect and re- connect the
battery, ESP
®system functions other than
ABS will be deactivated and the slip indi-
cator light will blink 1 time per second.
In this case, use the following procedure
to reactivate the ESP
®systems:
Drive your vehicle straight ahead with-
out tire slippage at a speed greater than
approximately 15 km/ h (9 mph) for a
few seconds
The slip indicator light will go out and
the ESP®systems (other than ABS) will
be re- activated
It may take more than few seconds before
the slip indicator light goes out depending
on the road surface condition.
“ESP” Warning LightIMPORTANT If the “ESP” warning light
comes on, or stays on while driving, there
may be a malfunction of the ESP
®systems
(other than ABS). You should have the
systems inspected by an authorized Fiat
Dealership.
NOTE When the “ESP” warning light
comes on, or stays on while driving, indi-
cating a malfunction of the ESP
®systems
(other than ABS), the brake system will
function as an ordinary ABS that has no
additional ESP
®functions.
“ESP OFF” Indicator Light“ESP OFF” switch
When the “ESP OFF” switch located at
the center of the instrument panel is
pushed and held to turn off the ESP
®sys-
tems (other than ABS), the “ESP OFF” in-
dicator light in the instrument cluster
comes on.
When you have turned the ESP
®systems
(other than ABS) off, make sure to turn
them back on before resuming ordinary
driving.
When you push and hold the “ESP OFF”
switch again, the “ESP OFF” indicator light
will go out and all of the ESP
®systems will
be activated.
ABS Warning Light / Brake
System Warning Light
See “Braking” in the “OPERATING
YOUR VEHICLE” section.66J031
When the ESP®systems (other than ABS)
have a system malfunction, the “ESP”
warning light in the instrument cluster
comes on.
66J032
You should turn the ESP®on during your
ordinary driving, so that you have the ben-
efits of all of the ESP
®systems.
It may be required to turn the ESP
®sys-
tems (other than ABS) off if your vehicle
is stuck in sand, mud, or snow, where
wheel spin is necessary.
62J142
149-168 SEDICI LUM FL GB 1E 19-06-2009 13:33 Pagina 166

170
HIGHWAY DRIVING
When driving at high-speed, pay attention
to the following:
❒Stopping distance progressively in-
creases with vehicle speed. Apply the
brakes far enough ahead of the stopping
point to allow for the extra stopping
distance.
❒On rainy days, “Aquaplaning” can occur.
“Aquaplaning” is the loss of direct con-
tact between the road surface and the
vehicle’s tires due to a water film form-
ing between them. Steering or braking
the vehicle while “Aquaplaning” can be
very difficult, and loss of control can oc-
cur. Keep speed down when the road
surface is wet.
❒At high speeds, the vehicle may be af-
fected by side winds. Therefore, reduce
speed and be prepared for unexpect-
ed buffeting, which can occur at the ex-
its of tunnels, when passing by a cut of
a hill, or when being overtaken by large
vehicles, etc.
DRIVING ON HILLS
❒When climbing steep hills, the vehicle
may begin to slow down and show a
lack of power. If this happens, you
should shift to a lower gear so that the
engine will again be operating in its nor-
mal power range. Shift rapidly to pre-
vent the vehicle from losing momen-
tum.
❒When driving down a hill, the engine
should be used for braking by shifting
into a lower gear. (Do this with EITHER
an automatic or manual transaxle.)
52D078S
– Wear Your Seat Belts at All
Times. Even though air bags
are equipped at the front seating po-
sitions, the driver and all passengers
should be properly restrained at all
times, using the seat belts provided.
Refer to the “Seat Belts and Child Re-
straint Systems” section for instruc-
tions on proper use of the seat belts.
– Never drive while under the influ-
ence of alcohol or other drugs. Alco-
hol and drugs can seriously impair
your ability to drive safely, greatly in-
creasing the risk of injury to yourself
and others. You should also avoid dri-
ving when you are tired, sick, irritat-
ed, or under stress.
WARNING
Try not to hold the brake
pedal down too long or too
often while going down a steep or
long hill. This could cause the brakes
to overheat, resulting in reduced
braking efficiency. Failure to take this
precaution could result in loss of ve-
hicle control.
WARNING
169-172 SEDICI LUM FL GB 1E 19-06-2009 10:47 Pagina 170

177
ADDITIONAL TRAILER
TOWING WARNINGS
Never overload your trailer
or your vehicle. Gross trail-
er weight must never exceed the
“Towing capacity”. Gross vehicle
weight (sum of the weights of the ve-
hicle, all the occupants, accessories
including tow bars and a trailer hitch,
cargo and trailer nose weight) must
never exceed the Gross Vehicle
Weight Rating (GVWR) listed in the
“SPECIFICATIONS” section.
WARNING
Connect trailer lights and
hook up safety chains every
time you tow.
WARNING
IMPORTANT Because towing a trailer
puts additional stress on your vehicle,
more frequent maintenance will be re-
quired than under normal driving condi-
tions. Follow the schedule for “Mainte-
nance Recommended under Severe Dri-
ving Conditions”.
Your vehicle will handle dif-
ferently when towing a trail-
er. For your safety and the safety of
others, you should observe the fol-
lowing precautions:
– Practice turning, stopping, and re-
versing before you begin towing in
traffic. Do not tow in traffic until you
are confident that you can handle the
vehicle and trailer safely.
– Never exceed towing speed limits or
80 km/h (50 mph), whichever is low-
er.
– Never drive at a speed that causes
shaking or swaying of the trailer. If
you notice even the slightest sign of
shaking or swaying, slow down.
– When roads are wet, slippery or
rough, drive at a slower speed than
you would on dry, smooth roads.
Failure to slow down when road con-
ditions are bad can result in loss of
control.
– Always have someone guide you
when reversing.
– Allow adequate stopping distance.
Stopping distance is increased when
you tow a trailer. For each 16 km/h
(10 mph) of speed, allow at least one
vehicle and trailer length between
you and the vehicle ahead. Follow at
a greater distance if roads are wet or
slippery.
WARNING
– If the trailer has over-run
brakes, apply the brakes
gradually to avoid snatching caused
by the trailer wheels locking.
– Slow down before corners and
maintain a steady speed while cor-
nering. Deceleration or acceleration
while cornering can result in loss of
control. Remember that a larger than
normal turning radius is needed be-
cause the trailer wheels will be clos-
er than vehicle wheels to the inside of
the turn.
– Avoid sudden acceleration and
stopping of the vehicle. Do not make
quick maneuvers unless they are nec-
essary.
– Slow down in cross winds and be
prepared for gusts of wind from large
passing vehicles.
– Be careful when overtaking other
vehicles. Be sure to allow enough
room for your trailer before you
change lanes, and signal well in ad-
vance.
– Slow down and shift into a lower
gear before you reach long or steep
downhill grades. It is hazardous to at-
tempt downshifting while you are de-
scending a hill.
WARNING
173-182 SEDICI LUM FL GB 1E 19-06-2009 10:49 Pagina 177