Time FIAT SEDICI 2009 2.G Workshop Manual

185
MAINTENANCE
SCHEDULE
The following table shows the times when
you should perform regular maintenance
on your vehicle. This table shows in miles,
kilometers and months when you should
perform inspections, adjustments, lubri-
cation and other services. These intervals
should be shortened if driving is usually
done under severe conditions (refer to
“Maintenance Recommended under Se-
vere Driving Conditions”).
IMPORTANT The Programmed Mainte-
nance coupons are specified by the Man-
ufacturer. The failure to have them car-
ried out may invalidate the warranty.
IMPORTANT Whenever it becomes nec-
essary to replace parts on your vehicle,
it is recommended that you use genuine
Fiat replacement parts.
Vehicle maintenance should
be entrusted to Fiat Dealer-
ship. For routine and minor mainte-
nance operations you wish to carry
out yourself, always make sure you
have the proper equipment, genuine
Fiat spare parts and the necessary flu-
ids; do not however carry out these
operations if you have no experience.
WARNING
The shock absorbers are
filled with high pressure gas.
Never attempt to disassemble it or
throw it into a fire. Avoid storing it
near a heater or heating device.
When scrapping the absorber, the gas
must be released from the absorber
safely. Ask your Fiat Dealership for as-
sistance.
WARNING
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187
15 30 45 60 75 90 105 120 135 150 165 180
●●●●●●●●●●●●
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●● ●● ●● ●●
●●●●
●●●●
●●
●●●●
●
●● ●●●
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●
●●●●●●
●● ●●
●
●● ●●●●
●● ●●●●
●● ●●●●
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Thousands of km
Check cleanliness of locks, bonnet and boot, and cleanliness
and lubrication of linkages
Replace spark plugs (replace iridium spark plugs
every 105,000 km) or every 7 years
Change engine oil and oil filter
Check air cleaner conditions
Replace air filter cartridge
Change engine coolant
Replace auxiliary drive belt
Sight inspect fuel tank conditions
Check manual transaxle gear oil level
Check automatic transaxle gear oil level
Change manual transaxle gear oil
Change automatic transaxle gear oil
Check transmission unit oil level (4x4 version)
Check rear differential oil level (4x4 version)
Change rear differential oil (4x4 version)
(just the first time at 15,000 km)
Check suspension operation
Check steering system
Check engine management system operation
(via diagnostic socket)
Change brake and clutch fluid (or every 2 years)
Replace pollen filter (or every 2 years)
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189
15 30 45 60 75 90 105 120 135 150 165 180
●● ●● ●● ●●
●●●●
●●●●
●
●
●●●
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●
●●●●
●●●●●●
●●●●●
●
●● ●●●●
●● ●●●●
●● ●●●●
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Thousands of km
Change engine oil and oil filter (DPF versions) (**)
Check air cleaner conditions
Replace air filter cartridge
Change engine coolant
Replace auxiliary drive belt
Replace timing belt (*)
Replace fuel filter (or every 4 years)
Sight inspect fuel tank conditions
Check manual transaxle gear oil level
Change manual transaxle gear oil
Check transmission unit oil level (4x4 version)
Check rear differential oil level (4x4 version)
Change rear differential oil (4x4 version)
(just the first time at 15,000 km)
Check suspension operation
Check steering system
Check engine management system operation
(via diagnostic socket)
Change brake and clutch fluid (or every 2 years)
Replace pollen filter (or every 2 years)
(*) Regardless of the number of kilometres covered, the timing belt should be replaced every 4 years for particularly demanding use
(cold climates, driving in the city, idling for a long time) or in any case every 5 years.
(**) The engine oil and oil filter should be changed when the warning light on the dashboard comes on, or every 2 years.
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MAINTENANCE RECOMMENDED UNDER SEVERE DRIVING CONDITIONS
If the vehicle is usually used under the conditions corresponding to any severe condition code given below, it is recommended that
applicable maintenance operation be performed at the particular interval as given in the chart below.
190
G----
HTrailer towing (if admitted)
Maintenance Operation
IInspect and correct or replace if necessary
RReplace or Change
NOTE 4WD: 4-wheel drive Severe condition code
ARepeated short trips
BDriving on rough and/or muddy roads
CDriving on dusty roads
DDriving in extremely cold weather and/or salted roads
ERepeated short trips in extremely cold weather
FLeaded fuel use
Severe Condition Code
B C D
A D
A C D E F H
A C D E H
A B C E F H
C
B E H
B C D H
B D E H
B E H
C D
Maintenance Interval
Every 15,000 km (9,000 miles) or 12 months
Every 45,000 km (27,000 miles) or 36 months
Every 36 months
Every 7,500 km (4,500 miles) or 6 months
Every 7,500 km (4,500 miles) or 6 months
Every 30,000 km (18,000 miles) or 24 months
Every 10,000 km (6,000 miles) or 8 months
Every 2,500 km (1,500 miles)
Every 30,000 km (18,000 miles) or 24 months
Every 30,000 km (18,000 miles) or 24 months
Every 15,000 km (9,000 miles) or 12 months
Every 15,000 km (9,000 miles) or 12 months
First time only:
15,000 km (9,000 miles) or 12 months
Second time and after:
Every 30,000 km (18,000 miles) or 24 months
reckoning from 0 km (0 mile) or 0 month
Every 15,000 km (9,000 miles) or 12 months
Every 45,000 km (27,000 miles) or 36 months Maintenance
Engine accessory drive belt (V-rib belt)
Camshaft timing belt (Diesel engine)
Engine oil and oil filter (Gasoline engine)
Engine oil and oil filter (Diesel engine)
Spark plugs
Air cleaner filter element
(Inspect or replace more frequently if necessary)
Automatic transaxle fluid change
Wheel bearings
Drive axle boots/Propeller shaft (4WD)
Manual transaxle oil/Transfer oil (4WD)
Differential oil (4WD)
Air conditioner filter element (for versions/markets, where provided)
(Clean more frequently if the air flow from the air conditioner
decreases)Maintenance
Operation
I
R
R
R
R
R
R
I
R
R
I
I
R
I
R Iridium plug
(Highly recommended)
Nickel plug
(Standard type)
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197
NOTE Do not check the fluid level if you
have just driven the vehicle for a long time
at high speed, if you have driven in city
traffic in hot weather, or if the vehicle has
been pulling a trailer. Wait until the fluid
cools down (about 30 minutes), or the
fluid level indication will not be correct.
❒Park your vehicle on level ground.
❒Apply the parking brake and then start
the engine in “P” (Park). Let it idle for
two minutes and keep it running during
the fluid level check.
❒With your foot on the brake pedal,
move the gearshift lever through each
range, pausing for about three seconds
in each range. Then move it back to the
“P” (Park) position.
❒The handle of the A/T fluid dipstick is
colored red or orange for easy identi-
fication. Remove the dipstick, clean it
and push it back in until the cap seats.
Then pull out the dipstick.
❒Check both sides of the dipstick, and
read the lowest level. The fluid level
should be between the two marks in
the “HOT” range on the dipstick.1.FULL HOT
2.LOW HOT
3.The lowest point = Fluid level
❒Add just enough specified fluid through
the dipstick hole to fill the transaxle to
the proper level.
IMPORTANT After checking or adding oil,
be sure to insert the dipstick securely.
CHANGING OIL
Since special procedures, materials, and
tools are required to change the auto-
matic transaxle oil, it is recommended that
you trust this job to your authorized
FIAT dealer.
63J12552KM14454G317
Be sure to depress the brake
pedal when moving the
gearshift lever, or the vehicle can
move suddenly.
WARNING
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208
TIRES
The front and rear tire pressure specifi-
cations for your vehicle are listed on the
Tire Information Label. Both the front and
rear tires should have the specified tire
pressure.
Note that the value does not apply to the
compact spare tire (for versions/markets,
where provided).
TIRE INSPECTION
Inspect your vehicle’s tires at least once
a month by performing the following
checks:
❒Measure the air pressure with a tire
gauge. Adjust the pressure if necessary.
Remember to check the spare tire, too.
CLUTCH PEDAL
FLUID CONTROL CLUTCH
Check the clutch pedal for smooth oper-
ation and clutch fluid level from time to
time. If clutch dragging is felt with the ped-
al fully depressed, have the clutch in-
spected by your Fiat Dealership. If the
clutch fluid level is near the “MIN” line, fill
it up to the “MAX” line with TUTELA
TOP 4 SAE J1704 or DOT4 brake fluid.
79J148
54G307
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209
1.Tread wear indicator
2.Indicator location mark
❒Check that the depth of the tread
groove is more than 1.6 mm (0.06 in.).
To help you check this, the tires have
molded- in tread wear indicators in the
grooves. When the indicators appear
on the tread surface, the remaining
depth of the tread is 1.6 mm (0.06 in.)
or less and the tire should be replaced.
❒Check for abnormal wear, cracks and
damage. Any tires with cracks or oth-
er damage should be replaced. If any
tires show abnormal wear, have them
inspected by your Fiat Dealership.
❒Check for loose wheel bolts.
❒Check that there are no nails, stones
or other objects sticking into the tires.
54G136
– Air pressures should be
checked when the tires are
cold or you may get inaccurate read-
ings.
– Check the inflation pressure from
time to time while inflating the tire
gradually, until the specified pressure
is obtained.
– Never underinflate or overinflate
the tires.
Underinflation can cause unusual
handling characteristics or can cause
the rim to slip on the tire bead, re-
sulting in an accident or damage to
the tire or rim.
Overinflation can cause the tire to
burst, resulting in personal injury.
Overinflation can also cause unusu-
al handling characteristics which may
result in an accident.
WARNING
Hitting curbs and running
over rocks can damage tires
and affect wheel alignment. Be sure
to have tires and wheel alignment
checked periodically by your Fiat
Dealership.
WARNING
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211
COMPACT SPARE TIRE
(for versions/markets, where provided)
1.Wear indicator
2.Indicator location mark
Your vehicle comes equipped with the
compact spare tire. The compact spare is
designed to save space in your storage area,
and its lighter weight makes it easier to in-
stall if a flat tire occurs. It is only intended
for temporary emergency use, until the
conventional tire can be repaired or re-
placed. The inflation pressure of the com-
pact spare tire should be checked at least
monthly. Use a quality pocket- type infla-
tion pressure gauge and set at 4.2 bar (60
psi). At the same time, check that the tire
is stored securely. If it is not, tighten it.
Note that two or more compact spare
tires should not be used on one vehicle si-
multaneously.
54G115
The compact spare tire and
wheel are intended for tem-
porary emergency use only. Continu-
ous use of this spare can result in tire
failure and loss of control. Always ob-
serve these precautions when using
this spare:
– Your vehicle will handle differently
with this temporary spare.
– Do not exceed 80 km/h (50 mph)
speed.
– Replace this spare with a standard
tire and wheel as soon as possible.
– Use of this spare will reduce ground
clearance.
o Recommended air pressure for this
spare is 4.2 bar (420 kPa, 60 psi).
– Do not use tire chains on the com-
pact spare. If you must use tire
chains, rearrange the wheels so stan-
dard tires and wheels are fitted to the
front axle.
WARNING
– The compact spare tire has
a much shorter tread life
than the conventional tires on your
vehicle. Replace the tire as soon as
the tread wear indicator appears.
– When replacing the compact spare
tire, use a replacement tire with the
exact same size and construction.
WARNING
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213
BATTERY
– Batteries produce flam-
mable hydrogen gas. Keep
flames and sparks away from the bat-
tery or an explosion may occur. Nev-
er smoke when working in the vicini-
ty of the battery.
– When checking or servicing the bat-
tery, disconnect the negative cable.
Be careful not to cause a short circuit
by allowing metal objects to contact
the battery posts and the vehicle at
the same time.
– To avoid harm to yourself or dam-
age to your vehicle or battery, follow
the jump starting instructions in the
“EMERGENCY SERVICE” section of
this manual if it is necessary to jump
start your vehicle.
WARNING
FULL WHEEL COVER
(for versions/markets, where provided)
1.or 2.Flat end tool
Your vehicle includes two tools, a wheel
brace and a jack crank, one of which has
a flat end.
Use the tool with the flat end to remove
the full wheel cap, as shown above.
When installing the cover, make sure that
it is positioned so that it does not cover
or foul the air valve.
60G309
54G117
Your vehicle is equipped with a battery
that requires infrequent maintenance. You
will never have to add water. You should,
however, periodically check the battery,
battery terminals and battery hold- down
bracket for corrosion. Remove corrosion
using a stiff brush and ammonia mixed with
water, or baking soda mixed with water.
After removing corrosion, rinse with clean
water.
The test indicator on the top of the bat-
tery provides information on the condi-
tion of the battery.
If your vehicle is not going to be driven for
a month or longer, disconnect the cable
from the negative terminal of the battery
to help prevent discharge.
60A269
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221
BULB REPLACEMENT
The fuses are also located under the dri-
ver’s side of the dashboard. Remove the
fuse box cover by pulling it off. The am-
perage of each fuse is shown on the top
of the fuse box cover.
Always be sure to replace a
blown fuse with a fuse of the
correct amperage. Never use a sub-
stitute such as aluminum foil or wire
to replace a blown fuse. If you re-
place a fuse and the new one blows
in a short period of time, you may
have a major electrical problem.
Have your vehicle inspected imme-
diately by your Fiat Dealership.
WARNING
65D046
OK
BLOWN
– Light bulbs can be hot
enough to burn your finger
right after being turned off. This is
true especially for halogen headlight
bulbs. Replace the bulbs after they
become cool enough.
– The headlight bulbs are filled with
pressurized halogen gas. They can
burst and injure you if they are hit or
dropped. Handle them carefully.
WARNING
IMPORTANT The oils from your skin may
cause a halogen bulb to overheat and burst
when the lights are on. Grasp a new bulb
with a clean cloth.
IMPORTANT Frequent replacement of a
bulb indicates the need for an inspection
of the electrical system. This should be
carried out by your Fiat Dealership.CENTER INTERIOR LIGHT
(for versions/markets, where provided)
Pull down the lens by using a plane screw
driver covered with a soft cloth as shown.
To install it, simply push it back in.
The bulb can be removed by simply pulling
it out. When replacing the bulb, make sure
that the contact springs are holding the
bulb securely.
60G115
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