check engine FORD AEROSTAR 1997 1.G Owner's Manual

243
*
[MC08835(ALL)05/96]
Always dispose of used automotive fluids in a
responsible manner. Follow your community's
regulations and standards for recycling and
disposing of automotive fluids.
*
[MC08840(ALL)05/96]
Coolant refill capacity
*
[MC08845(ALL)05/96]
To find out how much fluid your vehicle's
cooling system can hold, refer toRefill capacities
in theCapacities and specificationschapter.
*
[MC08850(ALL)05/96]
Have your dealer check the engine cooling
system for leaks if you have to add more than a
quart (liter) of engine coolant per month.
*
[MC08855(ALL)05/96]
Severe winter climate
[MC08860(ALL)01/96]
If you drive in extremely cold climates (less than
S34ÊF (S38ÊC), it may be necessary to increase
the coolant concentration above 50%. Refer to
the chart on the coolant container to ensure the
coolant concentration in your vehicle is such that
the coolant will not freeze at the temperature
level in which you drive during winter months.
Never increase the engine coolant concentration
above 60%. Leave a 50/50 mixture of engine
coolant and water in your vehicle year-round in
non-extreme climates.
%*
[MC08865(ALL)01/96]
Checking Hoses
*
[MC08870(ALL)01/96]
Inspect all engine and heater system hoses for
deterioration, leaks and loose clamps before
adding or replacing engine coolant. Make
whatever repairs or replacements that are
necessary using Motorcraft parts or their
equivalents.
%*
[MC08875(ALL)05/96]
Engine Coolant Drain and Flush
[MC08915(ALL)05/96]
Proper procedures for flushing the cooling
system can be found in theService Manual,or
you can see a qualified technician.
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244 [MC08970(ALL)04/96]NOTE: Due to air being trapped in the 4.0L
engine cooling system, it is not
unusual to experiencea4to7ounce
(120 to 210 ml) coolant loss up to 7,500
miles (12,000 km) after initial system
fill.
%
*
[MC09000(ALL)01/96]
Power Steering Fluid
*
[MC09020(ALL)01/96]
Check the level of the power steering fluid at
least twice a year (i.e., every Spring and Fall).
%*
[MC09030(ALL)01/96]
Checking and Adding Power Steering
Fluid
*
[MC09035(ALL)04/96]
1. Start the engine and let it run until the
power steering fluid reaches normal
operating temperature. The power steering
fluid will be at the right temperature when
the engine coolant temperature gauge in the
instrument cluster is near the center of the
NORMAL operating temperature range.
*
[MC09040(ALL)01/96]
2. While the engine idles, turn the steering
wheel back and forth several times. Make
sure that the cap assembly is installed at this
time.
*
[MC09045(ALL)01/96]
3. Turn the engine off.
%*
[MC09050(ALL)01/96]
4. Check the fluid level on the dipstick (which
is highlighted in yellow in your vehicle). The
fluid level should be between the arrows in
the FULL HOT range, which is marked on
the side of the dipstick, opposite the side
marked FULL COLD. Do not add fluid if the
level is within the FULL HOT range.
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246
*
[MC09200(ALL)01/96]
5. If the power steering fluid is low, add fluid
in small amounts, continuously checking the
level, until you reach the FULL HOT range.
Do not overfill.
*
[MC09210(ALL)03/96]
6. When you are finished, put the dipstick back
in and make sure that it fits snugly.
[MC09220(ALL)01/96]
Use only a power steering fluid such as Ford
Power Steering Fluid Motorcraft MERCONH
ATF.
*
[MC09230(ALL)01/96]
If the power steering fluid is low, do not drive
your vehicle for a long period of time before
adding fluid. This can damage the power
steering pump.
*
[MC09240(ALL)03/96]
If you check the power steering fluid when it is
cold, make sure that the fluid reaches the FULL
COLD range on the dipstick. The reading will
only be accurate if the fluid temperature is
approximately 50 to85ÊF (10 to 30ÊC).
*
[MC09250(ALL)01/96]
NOTE: Do not turn the steering wheel of your
vehicle with the engine off. It could
force power steering fluid out from the
reservoir cap or in extreme cases, it
could unseat the cap.
%
*
[MC10000(ALL)01/96]
Automatic Transmission Fluid
*
[MC10100(ALL)05/96]
Under normal driving conditions automatic
transmission fluid should be changed every
30,000 miles (48,000 km) or 21,000 miles
(34,000 km) if under severe duty conditions.
However, if the transmission is not working
properly, for instance, the transmission may slip
or shift slowly, or you may notice some sign of
fluid leakage, the fluid level should be checked.
*
[MC10110(ALL)01/96]
It is preferable to check the transmission fluid
level at normal operating temperature, after
approximately 20 miles (30 km) of driving.
However, if necessary, you can check the fluid
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247
level without having to drive 20 miles to obtain
a normal operating temperature if outside
temperatures are above50ÊF (10ÊC).
*
[MC10120(ALL)01/96]
NOTE: If the vehicle has been operated for an
extended period at high speeds or in
city traffic during hot weather, or
pulling a trailer, the vehicle should be
turned off for about 30 minutes to
allow the fluid to cool before checking.
%*
[MC10130(ALL)01/96]
Checking the Automatic Transmission
Fluid
[MC10140(ALL)05/96]
With the vehicle on a level surface, start the
engine and move the gearshift lever through all
of the gear ranges allowing sufficiant time for
each position to engage. Securely latch the
gearshift lever in the P (Park) position, fully set
the parking brake and leave the engine running.
*
[MC10150(ALL)01/96]
RWARNING
Your vehicle should not be driven if the
fluid level is below the bottom hole on
the dipstick and outside temperatures are
above50ÊF (10ÊC).
[MC10160(ALL)01/96]
Wipe off the dipstick cap (located toward the
passenger's side of the engine), pull the dipstick
out and wipe the indicator end clean. Put the
dipstick back into the filler tube and make sure
it is fully seated. Pull the dipstick out and read
the fluid level.
*
[MC10170(ALL)01/96]
When checking fluid at normal operating
temperature, the fluid level should be within the
crosshatched area on the dipstick. When the
vehicle has not been driven, and outside
temperature is above50ÊF (10ÊC), thefluid level
should be between the holes on the dipstick.
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270
*
[MC38250(ALL)01/96]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[MC38300(ALL)01/96]
RWARNING
On vehicles without original equipment
floor covering or insulation, do not let
passengers ride in your truck in a manner
that allows contact between skin and the
metal floor.
*
[MC38400(ALL)01/96]
Watch for fluid leaks, strange odors, smoke, loss
of oil pressure, the charge warning light, the
check engine light, or the temperature warning
light. These sometimes indicate that the emission
system is not working properly.
*
[MC38410(ALL)01/96]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine or
exhaust system.
*
[MC38420(ALL)01/96]
By law, anyone who manufactures, repairs,
services, sells, leases, trades vehicles, or
supervises a fleet of vehicles is not permitted to
intentionally remove an emission control device
or prevent it from working. In some of the
United States and in Canada, vehicle owners
may be liable if their emission control device is
removed or is prevented from working.
*
[MC38430(ALL)08/95]
Never use a metal exhaust collector when you
service your vehicle. If the metal collector
contacts any of your vehicle's plastic trim or
bumper parts they could melt or deform.
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271
*
[MC38440(ALL)01/96]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
%*
[MC38450(ALL)01/96]
Information about your vehicle's emission
control system is on the Vehicle Emission
Control Information decal located on or near the
engine. This decal identifies engine displacement
and gives some tune-up specifications.
%*
[MC38500(ALL)03/96]
How to Prepare Your Vehicle for
Inspection/Maintenance (I/M) Testing
*
[MC38510(ALL)05/96]
In some localities it may become a legal
requirement to pass an
Inspection/Maintenance (I/M) test of the
On-Board Diagnostic (OBD) II system. If the
vehicle's powertrain system or its battery has
just been serviced, the OBD II system is reset to
a not ready for I/M testing condition. To
prepare for I/M testing, the law specifies that
additional mixed city and highway driving is
required to complete the check of the OBD II
system.
*
[MC38520(ALL)05/96]
The driving modes required to reach the ready
condition consist of a minimum of 30 minutes of
city and highway driving as described below:
*
[MC38525(ALL)03/96]
q
20 minutes of driving in stop and go
city-type traffic with at least four idle periods.
*
[MC38535(ALL)03/96]
q
10 minutes of driving on an expressway or
highway.
*
[MC38545(ALL)05/96]
Before completing the above driving modes, the
engine must be warmed up and at operating
temperature. Once started, the vehicle must not
be turned off during the above driving modes. If
the vehicle owner is unable to meet the I/M
requirements by using these driving patterns, an
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338 Index
Charging system gauge.......... 15
Charging system warning light....... 13
Child safety restraints
built-in child seat........... 141
child safety belts........... 150
child safety seats........... 130
Child safety seats
and air bags............. 130
attaching with tether straps...... 139
automatic locking mode (retractor) . 112, 130
built-in child seat........... 141
in front seat............. 130
in rear outboard seat......... 130
in rear seat.............. 130
tether anchorage hardware....... 139
Chime
headlamps on.............. 14
key in ignition............. 14
safety belt............... 11
Circuit breakers
checking and replacing........ 209
see also fuses............. 200
Cleaning your vehicle
built-in child seat........... 283
CD player and discs........... 32
chrome and aluminum parts...... 280
engine compartment.......... 281
exterior............... 280
exterior lamps............ 281
fabric................ 282
headlamps.............. 281
instrument panel......... 61,281
instrument panel lens......... 282
interior................ 282
interior lamps............. 282
mirrors................. 91
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Index 339
Cleaning your vehicle (continued)
plastic parts............. 281
polishing............... 280
rear windows............. 70
rustproofing............. 280
safety belts.............. 283
tail lamps.............. 281
upholstery and interior trim...... 282
washing............... 280
waxing............... 280
wheels................ 281
windows................ 70
Climate control system
air conditioning............ 62
heating................ 62
heating only system........... 65
Clock................ 28,44
Cold engine starting........... 154
Combination lap and shoulder belts . 108, 110
Compact disc player
(see Electronic sound system).... 22,29
Compact disc radio
(see Electronic sound system)...... 22
Console, description............ 92
Controls, mirrors............. 91
Convenience kit in cargo area...... 211
Coolant (see Engine coolant)
checking and adding......... 240
drain and flush............ 243
preparing for storage......... 285
refill capacities............ 294
specifications............. 296
temperature gauge........... 17
warnings............... 240
Cooling fan............... 230
Crankcase emission filter......... 293
Customer Assistance Center, Ford (U.S.). . 305
Customer Assistance Centre,
Ford of Canada..........305, 310
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Index 341
Emergency brake (parking brake)..... 165
Emission control system
catalytic converter.......... 269
emissions warranty......... 3,269
Engine
check engine warning light....... 12
does not start............ 158
fuel injected engine, starting...... 153
fuel pump shut-off switch....... 158
preparing to start........... 153
refill capacities............ 294
service points............ 297
starting............... 154
starting after a collision........ 158
storing your vehicle.......... 283
Engine block heater........... 157
Engine coolant
checking and adding......... 240
checking hoses............ 243
disposal.............230, 248
drain and flush............ 243
preparing for storage......... 285
proper solution..........230, 248
recovery reservoir........240, 297
refill capacities............ 294
specifications............. 296
temperature gauge........... 17
Engine coolant temperature gauge
description............... 17
mechanical............... 17
Engine coolant temperature
gauge:electronic............. 17
Engine fan............... 230
Engine:idle speed control........ 156
Engine knocking............ 264
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342 Index
Engine oil
changing oil and oil filter....... 234
checking and adding......... 234
dipstick............... 234
disposal.............230, 248
engine oil pressure gauge........ 16
filter, specifications.......... 293
refill capacities............ 294
specifications...........233, 296
synthetic oil............. 233
ªbreak-inº oils............. 5
viscosity............... 233
Entry system, illuminated......... 73
Exhaust fumes............. 160
Extended Service Plan, Ford........ 3
F
Fan, engine fan, avoiding injury..... 230
Federal Communications Commission.... 58
Federal Highway Administration
Regulation............... 5
Flashers, hazard........... 78,199
Flat tire................. 209
Fluid refill capacities........... 294
Ford Customer Assistance Center..... 305
Ford Dispute Settlement Board...... 306
Ford Extended Service Plan........ 3
Ford Motor Company of Canada..... 310
Ford of Canada Customer
Assistance Centre........... 310
Foreign registration........... 312
Four-Wheel Drive vehicles, special notice . . 5
Four-wheeling with Ford supplement.... 5
French owner guides, how to obtain.... 3
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