engine FORD ASPIRE 1997 1.G Service Manual

151 [MC06500(ALL)01/96]
quarter page art:0032227-B
Engine oil dipstick
[MC06600(ALL)01/96]
6. Carefully pull the dipstick out again. If the
oil level is at or below the ªLº line, add
engine oil as necessary. If the oil level is
beyond the letter ªFº, engine damage or
high oil consumption may occur and some
oil must be removed from the engine.
[MC06700(ALL)04/96]
NOTE: The distance between the L (low) and
F (full) marks on the dipstick
represents 1.06 qts (1.0 liter).
*
[MC06800(ALL)01/96]
7. Put the dipstick back in and make sure it is
fully seated.
*
[MC06900(ALL)01/96]
It may be necessary to add some oil between oil
changes. Make sure you use a CERTIFIED
engine oil of the preferred viscosity. Your
vehicle's warranty coverage may not apply if
engine damage is caused by the use of improper
engine oil.
*
[MC07000(ALL)09/96]
Add engine oil through the oil filler cap
highlighted in yellow. To add oil, remove the
filler cap and use a funnel to pour oil into the
opening. Be careful not to overfill the engine.
Recheck the oil level after you finish adding oil.
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152 %
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[MC07100(ALL)01/96]
Changing the Engine Oil and the Oil Filter
*
[MC07200(ALL)01/96]
Change the engine oil and oil filterper the
following, whichever occurs first.
*
[MC07300(ALL)05/96]
one third page art:0060618-C
Oil change intervals
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[MC07400(ALL)05/96]
Refer to theMaintenance Schedulebooklet for
additional information.
%*
[MC07500(ALL)05/96]
NOTE: Always dispose of used automotive
fluids in a responsible manner. Follow
your community's standards for
disposing of these types of fluids. Call
your local recycling center to find out
about recycling automotive fluids.
*
[MC07600(ALL)01/96]
WARNING
Continuous contact with USED motor oil
has caused cancer in laboratory mice.
*
[MC07700(ALL)01/96]
Protect your skin by washing with soap and
water.
%
*
[MC17282(ALL)05/96]
Brake Fluid
*
[MC17284(ALL)01/96]
Under normal circumstances, your vehicle
should not use up brake fluid rapidly. However,
expect the level of the brake fluid to slowly fall
as you put more mileage on your vehicle and
the brake pads wear.
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154
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[MC17300(ALL)01/96]
If you find that the fluid level is excessively low
Ð below the seam or ridge on the outside of the
plastic reservoir Ð have the brake system
inspected.
*
[MC17302(ALL)01/96]
WARNING
Do not let the reservoir for the master
cylinder run dry. This may cause the
brakes to fail.
%
*
[MC17307(ALL)02/96]
Windshield Washer Fluid
*
[MC17308(ALL)02/96]
Check the level of the windshield washer fluid
every time you stop for fuel. The reservoir for
the windshield washer fluid is located in the
engine compartment.
[MC17312(ALL)02/97]
page art:0032217-D
Front windshield washer fluid reservoir
*
[MC17314(ALL)01/96]
WARNING
Do not put windshield washer fluid in the
container for the engine coolant.
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155 %
*
[MC17316(ALL)02/96]
Use specially formulated windshield washer
fluid rather than plain water, because specially
formulated washer fluids contain additives that
dissolve road grime. For safety reasons, washer
fluids containing an appropriate antifreeze such
as methanol should be used in freezing weather
(temperatures below32ÊF [0ÊC]).State or local
regulations on Volatile Organic Compounds
(VOCs) may restrict use of the most common
antifreeze, methanol. Washer fluids containing
non-methanol antifreeze agents should be used
only if they provide cold weather protection
without damaging the vehicle's paint finish,
wiper blades, and windshield washer system.
%
*
[MC17700(ALL)01/96]
Engine Coolant
%*
[MC17710(ALL)01/96]
Checking the Engine Coolant
*
[MC17715(ALL)05/96]
NOTE: Be sure to read and understand
Precautions When Servicing Your
Vehicleat the beginning of this chapter.
*
[MC17720(ALL)05/96]
WARNING
The cooling fan is automatic and may
come on at any time. Always disconnect
the negative terminal of the battery before
working near the fan.
[MC17800(ALL)02/96]
Your vehicle's coolant protects your engine from
overheating in the summer and from freezing in
the winter. Check the level of the coolant at least
once a month. Simply look at the engine coolant
reservoir located in the engine compartment. To
locate the reservoir, see the diagram of your
vehicle's engine underEngine Typein the
Capacities and Specificationschapter.
[MC18000(ALL)01/96]
q
If the engine is hot, the reservoir should be
filled with engine coolant to the FULL mark,
and the radiator should be full.
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156 [MC18100(ALL)01/96]q
If the engine is cold, the reservoir should be
filled with engine coolant to just above the
LOW mark, and the radiator should be full.
[MC18400(ALL)01/96]
one third page art:0032226-A
Engine coolant recovery reservoir
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[MC18500(ALL)05/96]
Adding Engine Coolant
*
[MC18600(ALL)05/96]
WARNING
Do not put engine coolant in the container
for the windshield washer fluid.
*
[MC18610(ALL)05/96]
If sprayed to clean the glass, engine coolant or
antifreeze could make it difficult to see through
the windshield.
[MC18650(ALL)04/96]
When the engine is cool, add a 50/50 mixture of
engine coolant and water to the engine coolant
recovery reservoir Ð DO NOT ADD DIRECTLY
TO THE RADIATOR. Add straight water only in
an emergency, but you should replace it with a
50/50 mixture of coolant and distilled water as
soon as possible.
[MC18660(ALL)04/96]
Check the coolant level in the coolant recovery
reservoir the next few times you drive the
vehicle. If necessary, add enough of a 50/50
mixture of coolant and water to bring the liquid
level to the fill line on the reservoir.
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157
*
[MC18700(ALL)05/96]
WARNING
Never remove the coolant recovery cap
while the engine is running or hot.
*
[MC18800(ALL)05/96]
If you must remove the coolant recovery cap,
follow these steps to avoid personal injury
caused by escaping steam or engine coolant:
*
[MC18820(ALL)05/96]
1. Before you remove the cap, turn the engine
off and let it cool.
*
[MC18830(ALL)05/96]
2. When the engine is cool, wrap a thick cloth
around the cap and turn it slowly,
counterclockwise to the first stop.
*
[MC18840(ALL)05/96]
3. Step back while the pressure releases.
*
[MC18850(ALL)05/96]
4. When you are sure that all the pressure has
been released, use the cloth to press the cap
down, turn it counterclockwise, and remove
it.
[MC18900(ALL)05/96]
UseFord Premium Engine Coolant
E2FZ-19549-AA(in Canada, Motorcraft CXC-8-B)
or an equivalent premium engine coolant that
meets Ford Specification ESE-M97B44-A. Ford
Premium Engine Coolant is an optimized
formula that will protect all metals and rubber
elastomers used in Ford cooling systems for 4
years or 50,000 miles (80,000 km).
[MC19000(ALL)05/96]
Do not use alcohol or methanol antifreeze or any
engine coolants mixed with alcohol or methanol
antifreeze. Do not use supplemental coolant
additives in your vehicle. These additives may
harm your engine cooling system.The use of an
improper coolant may void the warranty of
your vehicle's engine cooling system.
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158
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[MC20575(ALL)05/96]
Recycled Engine Coolant
*
[MC20580(ALL)05/96]
Ford Motor Company recommends that Ford
and Lincoln-Mercury dealers use recycled engine
coolant produced by Ford-approved processes.
Not all coolant recycling processes produce
coolant which meets Ford specification
ESE-M97B44-A, and use of such coolant may
harm engine and cooling system components.
*
[MC20590(ALL)05/96]
Always dispose of used automotive fluids in a
responsible manner. Follow your community's
regulations and standards for recycling and
disposing of automotive fluids.
*
[MC20600(ALL)05/96]
Coolant Refill Capacity
*
[MC20650(ALL)05/96]
To find out how much fluid your vehicle's
cooling system can hold, seeRefill capacities for
fluidsin the Index.
[MC20700(ALL)05/96]
Have your dealer check the engine cooling
system for leaks if you have to add more than a
quart (liter) of engine coolant per month.
*
[MC20710(ALL)05/96]
Severe Winter Climate
*
[MC20720(ALL)05/96]
If you drive in extremely cold climates (less than
S34ÊF [S36ÊC]), it may be necessary to increase
the coolant concentration above 50%. Refer to
the chart on the coolant container to ensure the
coolant concentration in your vehicle is such that
the coolant will not freeze at the temperature
level in which you drive during winter months.
Never increase the engine coolant concentration
above 60%. Leave a 50/50 mixture of engine
coolant and water in your vehicle year-round in
non-extreme climates.
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159 %
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[MC21200(ALL)05/96]
Engine Coolant Drain and Flush
*
[MC21300(ALL)05/96]
The proper procedures to completely drain and
flush the engine cooling system can be found in
the Service Manual for your vehicle or you can
see your dealer. See the order form located
before this chapter. Follow these recommended
procedures to ensure that your vehicle has the
specified engine level and 50/50 mixture of
cooling system fluid and water.
%*
[MC22100(ALL)01/96]
Checking Hoses
*
[MC22200(ALL)04/96]
Check all engine and heater system hoses and
hose connections for deterioration, leaks, and
loose hose clamps as specified in themaintenance
schedule. Repair or replace with Motorcraft hoses
or equivalent as necessary.
%
*
[MC23000(ALL)01/96]
Power Steering Fluid
*
[MC23100(ALL)01/96]
Check the level of the power steering fluid at
least twice a year (i.e., every Spring and Fall).
%*
[MC23200(ALL)01/96]
Checking and Adding Power Steering
Fluid
*
[MC23300(ALL)04/96]
1. Start the engine and let it run until the
power steering fluid reaches normal
operating temperature. The power steering
fluid will be at the right temperature when
the engine coolant temperature gauge in the
instrument cluster is near the center of the
normal operating temperature range.
*
[MC23400(ALL)01/96]
2. While the engine idles, turn the steering
wheel back and forth several times. Make
sure that the cap assembly is installed at this
time.
*
[MC23500(ALL)01/96]
3. Turn the engine off.
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161
%*
[MC29542(ALL)01/96]
Automatic Transaxle Fluid
*
[MC29544(ALL)02/96]
Under normal circumstances, you do not need to
check the fluid level of the transaxle, since your
vehicle does not use up transaxle fluid. Refer to
theMaintenance Schedulebooklet for replacement
intervals. However, if the transaxle is not
working properly Ð for instance, the transaxle
may slip or shift slowly, or you may notice
some sign of fluid leakage Ð the fluid level
should be checked.
%*
[MC29546(ALL)01/96]
Checking the Automatic Transaxle Fluid
[MC29548(ALL)04/96]
With the vehicle on a level surface and the brake
pedal fully applied, start the engine and move
the gearshift selector through all of the gears.
Allow sufficient time for each position to engage.
Securely latch the gearshift selector in the P
(Park) position. Fully set the parking brake and
leave the engine running.
[MC29550(ALL)01/96]
Pull the dipstick out and wipe the indicator end
clean. Put the dipstick back into the filler tube
and make sure it is fully seated; otherwise, you
will not get an accurate reading. Pull the
dipstick out and read the fluid level.
[MC29555(ALL)01/96]
one third page art:0032228-B
Automatic transaxle fluid dipstick
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175 %
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[MC43775(ALL)01/96]
WARNING
If you do not use the proper fuel cap, the
pressure in the fuel tank can damage the
fuel system or cause it to work improperly
in a collision.
*
[MC43780(ALL)01/96]
NOTE: If you replace your fuel cap with an
aftermarket fuel filler cap, the customer
warranty may be void for any damage
to the fuel tank and/or fuel system.
*
[MC43785(ALL)08/96]
WARNING
The fuel system may be under pressure. If
the fuel cap is venting vapor or if you
hear a hissing sound, wait until it stops
before completely removing the cap.
*
[MC43795(ALL)08/96]
A venting fuel tank is not an abnormal
condition. It may be caused by:
*
[MC43800(ALL)08/96]
q
too volatile a fuel for the weather conditions.
Service stations sometimes sell winter grade
fuel in the summer.
*
[MC43805(ALL)08/96]
q
extended periods of idling with the engine
RPM increased above the normal idle range.
*
[MC43810(ALL)08/96]
q
parking the vehicle in full sunlight for
extended periods on extremely hot days.
*
[MC43815(ALL)01/96]
WARNING
Do not overfill the fuel tank. The pressure
in an overfilled tank may cause leakage
and lead to fuel spray and fire.
*
[MC43820(ALL)01/96]
Before you fill your vehicle with fuel, extinguish
all lit cigarettes, other smoking materials, and
any open flames.
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