engine FORD ASPIRE 1997 1.G Workshop Manual

176
*
[MC43825(ALL)01/96]
To fill the tank properly:
*
[MC43830(ALL)01/96]
1. Remove the fuel cap. Proceed to add fuel to
the tank only if your vehicle is on level
ground.
[MC43835(ALL)01/96]
2. Make sure that you pump unleaded fuel and
put the nozzle all the way inside the fuel
filler pipe. The fuel tank is normally full
after three automatic shutoffs of the nozzle.
*
[MC43840(ALL)01/96]
3. If you spill any fuel on the body of your
vehicle, clean it off immediately. The fuel
may dull or soften the paint if you do not
wash it off.
[MC43845(ALL)01/96]
4. Replace the fuel cap tightly when you are
finished. Turn it clockwise until you hear at
least three clicks.
*
[MC43850(ALL)01/96]
5. Push the fuel door closed.
%*
[MC43855(ALL)08/96]
Choosing the Right Fuel
*
[MC43861(ALL)05/96]
Use only UNLEADED FUEL. The use of leaded
fuel is prohibited by law and could damage
your vehicle. The damage may not be covered
by your warranty.
*
[MC43866(ALL)08/96]
Your vehicle was not designed to use fuel
containing manganese-based additives such as
MMT. Additionally, vehicles certified to
California emission standards (indicated on the
underhood Vehicle Emissions Control
Information label) are designed to operate on
California reformulated gasolines. If California
reformulated gasoline is not available when you
refuel, your vehicle can be operated on
non-California fuels. However, even though your
engine will perform adequately on other
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177
gasolines, the performance of the emission
control devices and systems may be adversely
affected. Repair of damage caused by using a
fuel that your vehicle was not designed for may
not be covered by your warranty.
%*
[MC43870(ALL)08/96]
Octane recommendation
*
[MC43876(ALL)05/96]
Your vehicle is designed to use regular gasoline
with an (R+M)/2 octane rating of 87.We do not
recommend gasolines labeled as ªregularº in
high altitude areas that are sold with octane
ratings of 86 or even less.
*
[MC43880(ALL)05/96]
one inch art:0060001-C
Typical octane rating label
*
[MC43891(ALL)08/96]
Do not be concerned if your vehicle sometimes
knocks lightly. However, if it knocks heavily
under most driving conditions on the
recommended octane fuel, see your dealer or a
qualified service technician to prevent any
engine damage.
%*
[MC43895(ALL)05/96]
Fuel quality
*
[MC43901(ALL)05/96]
If you are experiencing starting, rough idle or
hesitation problems try a different brand of fuel.
If the condition persists, see your dealer or a
qualified service technician.
*
[MC43904(ALL)08/96]
The American Automobile Manufacturers
Association (AAMA) issued a gasoline
specification to provide information on high
quality fuels that optimize the performance of
your vehicle. We recommend the use of
gasolines that meet the AAMA specification if
they are available.
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179
*
[MC44010(ALL)01/96]
Gasoline and gasoline blends may contain small
amounts of carcinogens, such as benzene.
Long-term exposure to unleaded gasoline vapors
has caused cancer in laboratory animals.
*
[MC44015(ALL)01/96]
If you are taking the medication ªAntabuseº or
other forms of disulfiram for the treatment of
alcoholism, vapor or skin contact with a
gasoline-methanol blend may cause the same
kind of adverse reaction as drinking an alcoholic
beverage. In sensitive individuals, serious
personal injury or sickness could result. Consult
a physician promptly if you experience an
adverse reaction.
%*
[MC44020(ALL)01/96]
Running Out of Fuel
*
[MC44025(ALL)08/95]
NOTE: Avoid running out of fuel because this
situation may have an adverse effect on
modern powertrain components.
*
[MC44030(ALL)01/96]
You may need to crank the engine several times
before the fuel system starts to pump fuel from
the tank to the engine.
%*
[MC44035(ALL)03/96]
Fuel Economy
*
[MC44040(ALL)01/96]
Fuel economy is an estimate of the efficiency of
your vehicle and can be calculated as Miles Per
Gallon (MPG) or Liters Per 100 Kilometers
(L/100K). Do not calculate the fuel economy
during your vehicle's break-in period. This
would not be an accurate estimate of how much
fuel your vehicle will normally use.
*
[MC44045(ALL)01/96]
To calculate fuel economy:
*
[MC44050(ALL)01/96]
1. Fill the tank completely and record the
initial odometer reading.
*
[MC44055(ALL)01/96]
2. Every time you buy fuel record the
amount (in gallons or liters) purchased.
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182
*
[MC48300(ALL)01/96]
WARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[MC48400(ALL)01/96]
Watch for fluid leaks, strange odors, smoke, loss
of oil pressure, the charge warning light, the
check engine light, or the temperature warning
light. These sometimes indicate that the emission
system is not working properly.
*
[MC48500(ALL)01/96]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine or
exhaust system.
*
[MC48550(ALL)01/96]
In general, maintenance, replacement, or service
of the emissions control devices or systems in
your new Ford Motor Company vehicle or
engine may be performed at your expense by
any automotive repair establishment or
individual using automotive parts equivalent to
those which your vehicle or engine was
originally equipped.
*
[MC48575(ALL)01/96]
If other than Ford or Motorcraft or Ford
authorized remanufactured parts are used for
maintenance, replacement, or for the service of
components affecting emissions control, the
owner should be assured that such parts are
warranted by their manufacturer to be
equivalent to genuine Ford Motor Company
parts in performance and durability. Please
consult your warranty information booklet for
complete warranty information.
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183
*
[MC48600(ALL)01/96]
By law, anyone who manufactures, repairs,
services, sells, leases, trades vehicles, or
supervises a fleet of vehicles is not permitted to
intentionally remove an emission control device
or prevent it from working. In some of the
United States and in Canada, vehicle owners
may be liable if their emission control device is
removed or is prevented from working.
*
[MC48700(ALL)08/95]
Never use a metal exhaust collector when you
service your vehicle. If the metal collector
contacts any of your vehicle's plastic trim or
bumper parts they could melt or deform.
*
[MC48800(ALL)01/96]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
%*
[MC48900(ALL)01/96]
Information about your vehicle's emission
control system is on the Vehicle Emission
Control Information decal located on or near the
engine. This decal identifies engine displacement
and gives some tune-up specifications.
%*
[MC48910(ALL)03/96]
How to Prepare Your Vehicle for
Inspection/Maintenance (I/M) Testing
[MC48920(ALL)02/97]
In some localities it may become a legal
requirement to pass an
Inspection/Maintenance (I/M) test of the
On-Board Diagnostic (OBD) II system. If your
ªCheck Engineº light is on, reference the ªCheck
Engineº light description under the Warning
Lights and Gauges section. Your vehicle may not
pass an I/M test with the Check Engine light on.
If the vehicle's powertrain system or its battery
has just been serviced, the OBD II system is
reset to a not ready for for I/M testing
condition. To prepare for I/M testing, additional
mixed city and highway driving to complete the
check of the OBD II system is necessary.
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184
*
[MC48950(ALL)07/96]
The driving modes required to reach the ready
condition consist of a minimum of 30 minutes of
city and highway driving as described below:
*
[MC48960(ALL)03/96]
q
20 minutes of driving in stop and go
city-type traffic with at least four idle periods.
*
[MC48970(ALL)03/96]
q
10 minutes of driving on an expressway or
highway.
*
[MC48980(ALL)05/96]
Before completing the above driving modes, the
engine must be warmed up and at operating
temperature. Once started, the vehicle must not
be turned off during the above driving modes. If
the vehicle owner is unable to meet the I/M
requirements by using these driving patterns, an
authorized service center can perform a detailed
OBD II drive cycle as it would any other type of
repair work.
%
*
[MC60000(ALL)03/96]
Lights and Bulb Replacement
*
[MC60100(ALL)01/96]
It is a good idea to check the operation of the
following lights frequently:
*
[MC60200(ALL)01/96]
q
headlamps
[MC60300(ALL)01/96]
q
high mount brakelamp
*
[MC60400(ALL)01/96]
q
tail lamps
*
[MC60500(ALL)01/96]
q
brakelamps
*
[MC60600(ALL)01/96]
q
hazard flasher
*
[MC60700(ALL)01/96]
q
turn signals
*
[MC60800(ALL)01/96]
q
side markers
*
[MC60900(ALL)05/96]
q
license plate lamps
*
[MC61000(ALL)01/96]
q
fog lamps
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194
*
[MC72000(ALL)01/96]
Cleaning the Engine
*
[MC72100(ALL)01/96]
A clean engine is more efficient because the
engine is able to cool properly. A build up of
grease and dirt acts as an insulator, keeping the
engine warmer than normal.
*
[MC72200(ALL)01/96]
q
Extreme care must be used if a power washer
is used to clean the engine. The high pressure
fluid could penetrate sealed parts and
assemblies causing damage or malfunctions.
*
[MC72300(ALL)04/96]
q
In order to avoid possible cracking of the
engine block or fuel injection pump, do not
spray a hot engine or injection pump with
cold water.
*
[MC72400(ALL)04/96]
q
The alternator, distributor and air intake must
be covered. Covering these components will
help prevent water damage.
*
[MC72500(ALL)01/96]
Never wash or rinse the engine while it is
running. Water getting into the engine may
cause internal damage.
%*
[MC73000(ALL)03/96]
Cleaning the Seats
*
[MC73100(ALL)01/96]
Vinyl
*
[MC73200(ALL)01/96]
Wipe the surface with a damp, soft cloth, then
dry and buff with a dry, soft cloth.
%*
[MC73300(ALL)05/96]
Fabric
*
[MC73400(ALL)05/96]
Remove dust and loose dirt with a whisk broom
or a vacuum cleaner. Remove fresh spots
immediately. Follow the directions that come
with the cleaner.
*
[MC73500(ALL)05/96]
NOTE: Before using any cleaner, test it on a
small, hidden area of fabric. If the
fabric's color or texture is adversely
affected by a particular cleaner, do not
use it.
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197 %
*
[MC81500(ALL)01/96]
Engine
*
[MC81600(ALL)01/96]
q
Start engine every 15 days. Run at fast idle
until it reaches normal operating temperature.
*
[MC81700(ALL)01/96]
q
With your foot on the brake, shift through all
the gears while the engine is running.
%*
[MC81800(ALL)01/96]
Fuel system
%*
[MC81900(ALL)01/96]
q
Fill fuel tank with high-quality unleaded fuel
until the first automatic shutoff of the fuel
pump nozzle.
*
[MC82000(ALL)01/96]
NOTE: During extended periods of vehicle
storage (60 days or more), fuel may
deteriorate due to oxidation. This can
damage rubber and other polymers in
the fuel system and may also clog
small orifices.
*
[MC82100(ALL)01/96]
Ford Gas Stabilizer should be added whenever
actual or expected storage periods exceed 60
days. Follow the instructions on the label. The
vehicle should then be operated at idle speed to
circulate the additive throughout the fuel system.
*
[MC82200(ALL)01/96]
A volatile corrosion inhibitor added to the fuel
system will protect the fuel system's inner
surfaces from corrosion. Follow the instructions
packaged with the product.
%*
[MC82300(ALL)01/96]
Cooling system
*
[MC82400(ALL)01/96]
q
Protect against freezing temperatures.
%*
[MC82500(ALL)01/96]
Battery
*
[MC82600(ALL)01/96]
q
Check and recharge as necessary.
*
[MC82700(ALL)01/96]
q
Keep connections clean and covered with a
light coat of grease.
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204
[CS55000(ALL)02/96]
Your Engine Type
[CS55100(ALL)02/96]
Your vehicle has a 1.3L (81 CID), fuel injected,
overhead cam, four-cylinder engine.
[CS55200(ALL)02/96]
The following page shows you a diagram of the
engine and where to find items you should
regularly service.
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205 [CS55300(ALL)02/96]
full page art:0032216-C
The 1.3L engine
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