light FORD BRONCO 2023 Manual PDF
[x] Cancel search | Manufacturer: FORD, Model Year: 2023, Model line: BRONCO, Model: FORD BRONCO 2023Pages: 642, PDF Size: 14.71 MB
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1.Park your vehicle directly in front of awall or screen on a level surface,approximately 25 ft (7.6 m) away.
2.Measure the height from the center ofyour headlamp, indicated by a 3millimeter circle on the lens, to theground and mark an 8 ft (2.4 m)horizontal reference line on the verticalwall or screen at this height, a piece ofmasking tape works well.
3.Switch on the low beam headlamps toilluminate the wall or screen and openthe hood. Cover one of the headlampsso no light hits the wall.
4.On the wall or screen, observe a lightpattern with a distinct horizontal edgetoward the right. If this edge is not atthe horizontal reference line, adjust thebeam so the edge is at the same heightas the horizontal reference line.
5.Locate the vertical adjuster on eachheadlamp. Use a #2 Phillipsscrewdriver to turn the adjuster eithercounterclockwise or clockwise toadjust the headlamp.
6.Repeat Steps 3-7 to adjust the otherheadlamp.
7.Close the hood and switch off thelamps.
Horizontal Aim Adjustment
Horizontal aim is not required for thisvehicle and is not adjustable.
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EXTERIOR BULBS
EXTERIOR BULB SPECIFICATIONCHART
Replacement bulbs are specified in thechart below. Headlamp bulbs must be
marked with an authorized D.O.T. markingfor North America to make sure they havethe proper lamp performance, lightbrightness, light pattern and safe visibility.The correct bulbs will not damage thelamp assembly or void the lamp assemblywarranty and will provide quality bulbillumination time.
Power (Watt)SpecificationLamp
LEDLEDCenter high mounted stop lamp.
LEDLEDDaytime running lamp.
LEDLEDFront turn signal and parking lamp.
LEDLEDFront fog lamp.
LEDLEDFront side marker lamp.
LEDLEDHeadlamp low beam.
LEDLEDHeadlamp high beam.
LEDLEDRear turn signal - high series.
21/7WT21W/7WRear lamp, stoplamp, rear side markerlamp and rear turn signal - low series.
21WT21WReversing lamp - low series.
LEDLEDReversing lamp - high series.
LEDLEDSide turn signal lamp.
LEDLEDTaillamp.
Note:LED lamps are not serviceable. See an authorized dealer if they fail.
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11.Make sure that the door bumperarrow is aligned to the service coverplate mark.
12.Gently close the door to the fullyclosed position and make sure thatthe bumper is under slightcompression. If the bumper is notslightly compressed while the door isin the fully closed position, adjust thebumper as needed.
Note:To avoid body damage, do not slamthe door until the bumper adjustments arefinalized.
13.Open and close the installed door afew times to make sure it is properlyaligned and that it operates normally.
14.To install additional doors, repeatSteps 3-13.
15.Return the hex tool and dooralignment pin to the tool kit andsecure the tool kit in the vehicle’scenter console.
16.Return the mirrors to the drivingposition.
Note:Rear seat occupant alert does notfunction with tube doors.
Latch Alignment Adjustments
Vertical Adjustments
To make vertical adjustments:
1.Loosen the upper and lower hingemounting bolts.
2.Engage the latch on the striker to makesure it is properly aligned.
3.Tighten the upper and lower hingemounting bolts, but do not apply finaltorque.
4.Disengage and reengage the latch fromthe striker and confirm properalignment.
5.Tighten the upper and lower hingemounting bolts to 41 lb.ft (55 Nm).
Horizontal Adjustments
To make horizontal adjustments:
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7.Secure the wiring harness to the bodyside by plugging it into the receptacleand pushing up on the locking tab.
8.Secure the washer hose by snapping itinto the top of the body sidereceptacle.
9.Remove the two fasteners that securethe rear roof panel at the C-pillar usingthe provided head driver and ratchet.
10.Remove the four fasteners on eachside of your vehicle that secure therear roof panel to the vehicle usingthe provided head driver and ratchet.
11.With the tailgate window open, grabthe opening with one hand andslightly lift with the other hand. Liftthe rear roof panel straight up andoff. Place the rear roof panel on a softsurface to prevent damage.
Note:Store the rear roof panel with thetailgate window open to prevent damageto the glass seal.
12.To install, reverse the removalprocedure. Torque the fasteners thatsecure the rear roof panel to yourvehicle to 15 ± 2 lb.ft (20 ± 3 Nm).
Note:Make sure the locating pins on therear roof panel sit flush in your vehicle wheninstalled.
Note:Do not overtighten the fasteners. Youcan strip the fasteners if they areovertightened.
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9.Remove the two fasteners that securethe rear roof panel at the C-pillar usingthe provided head driver and ratchet.
10.Remove the four fasteners on eachside of your vehicle that secure therear roof panel to the vehicle usingthe provided head driver and ratchet.
11.With the tailgate window open, grabthe opening with one hand andslightly lift with the other hand. Liftthe rear roof panel straight up andoff. Place the rear roof panel on a softsurface to prevent damage.
Note:Store the rear roof panel with thetailgate window open to prevent damageto the glass seal.
12.To install, reverse the removalprocedure. Torque the fasteners thatsecure the rear roof panel to yourvehicle to 15 ± 2 lb.ft (20 ± 3 Nm).
Note:Make sure the locating pins on therear roof panel sit flush in your vehicle wheninstalled.
Note:Do not overtighten the fasteners. Youcan strip the fasteners if they areovertightened.
REMOVING AND INSTALLING THEREAR ROOF PANEL - 2-DOOR
Remove the front panels before removingthe rear roof panel.
1.Open the rear doors.
2.Open the tailgate window. SeeOpening and Closing the Windows(page 113).
3.Locate the wire harness and washerhose on the driver side rear insidecorner of the vehicle.
4.Release the locking tab by pushing itdown.
5.Push the tab inward when pulling downto disconnect and remove the wiringharness.
6.Push the release button on the hoseconnector and pull down to removethe washer hose.
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7.Secure the wiring harness to the bodyside by plugging it into the receptacleand pushing up on the locking tab.
8.Secure the washer hose by snapping itinto the top of the body sidereceptacle.
9.Remove the fasteners on each sidethat secure the rear roof panel at theC-pillar using the provided head driverand ratchet.
10.Install the fasteners back to theC-pillar.
11.Remove the four fasteners on eachside of your vehicle that secure therear roof panel to the vehicle usingthe provided head driver and ratchet.
12.With the tailgate window open, grabthe opening with one hand andslightly lift with the other hand. Liftthe rear roof panel straight up andoff. Place the rear roof panel on a softsurface to prevent damage.
Note:Store the rear roof panel with thetailgate window open to prevent damageto the glass seal.
13.To install, reverse the removalprocedure.
14.Remove the fasteners on the C-pillarbefore attaching the rear roof panel.Place the rear roof panel on theC-pillar and hand start the fasteners.
15.Torque the fasteners that secure therear roof panel to your vehicle to15 ± 2 lb.ft (20 ± 3 Nm).
Note:Make sure the locating pins on therear roof panel sit flush in your vehicle wheninstalled.
Note:Do not overtighten the fasteners. Youcan strip the fasteners if they areovertightened.
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19.Insert the vehicle-side lampconnector into the docking plugattached to the bumper. Push in untilyou feel it click together.
Note:Installation of the vehicle-side lampconnector into the docking plug is importantto prevent damage to the vehicle wiring,lighting system, or fuses.
Note:Make sure you do not press therelease tab on the lamp connector whenpushing the connectors together, this wayyou can feel them click together.
20.To remove additional front bumperend caps, repeat Steps 2-19 on theopposite side.
21.Reinstall the center front bumpercover in the original location.
22.Install the 17 pushpins removed inSteps 2-6. Do not press the pushpinheads in until all pushpins are inplace.
23.Lock the pushpins in place by pushingthe head in until it stops.
Note:There should be a gap of about0.10 in (2.5 mm) between the head andbody of the pushpin.
24.Return the hex tool to the tool pouchwith the docking plug protective capsand lamp bolts, and then secure thetool pouch in the vehicle.
Installing the Front Bumper EndCap
1.Park your vehicle on level ground andmake sure to place the transmission inpark (P) and that you switch the engineoff.
2.Locate the 17 reusable pushpins on thecenter front bumper cover.
3.Use a suitable tool, such as a flat bladescrewdriver in the 0.10 in (2.5 mm)space between the head of the pushpinand the body of the pushpin to pry outthe head away from the body torelease the locking mechanism.
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REPAIRING MINOR PAINT
DAMAGE
We recommend that you contact anauthorized dealer to identify your vehiclecolor code. Authorized dealers havetouch-up paint to match your vehicle'scolor.
Before repairing minor paint damage, usea cleaner to remove particles such as birddroppings, tree sap, insect deposits, tarspots, road salt and industrial fallout.
Read the instructions before using cleaningproducts.
WAXING YOUR VEHICLE
Wax the high-gloss painted surface of yourprewashed vehicle once or twice a year.
We recommend that you only use anapproved quality wax that does notcontain abrasives. Follow themanufacturer's instructions to apply andremove the wax. For additional informationand assistance, we recommend that youcontact an authorized dealer.
When washing and waxing, park yourvehicle in a shaded area out of directsunlight.
Note:Avoid waxing unpainted or low-glossblack colored parts, they discolor over time.
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PREPARING YOUR VEHICLE
FOR STORAGE
If you plan on storing your vehicle for 30days or more, the following maintenancerecommendations ensures your vehiclestays in good operating condition.
Under various conditions, long-termstorage may lead to degraded engineperformance or failure unless you usespecific precautions to preserve yourvehicle.
General
•Store all vehicles in a dry, ventilatedplace.
•If vehicles are stored outside, theyrequire regular maintenance to protectagainst rust and weather damage.
•Make sure all linkages, cables, leversand pins under your vehicle are coveredwith grease to prevent rust.
•Move vehicles at least 25 ft (7.5 m)every 15 days to lubricate working partsand prevent corrosion.
•Fill the fuel tank with high-quality fueluntil the first automatic shutoff of thefuel pump nozzle.
Engine
•Change the engine oil and filter prior tostorage because used engine oilcontains contaminants which maycause engine damage.
•Start the engine every 15 days for aminimum of 15 minutes. Run at fastidle with the climate controls set todefrost until the engine reaches normaloperating temperature.
•With your foot on the brake, shiftthrough all the gears while the engineis running.
Body
•Wash your vehicle thoroughly toremove dirt, grease, oil, tar or mud fromexterior surfaces, rear wheel housingsand the underside of front fenders.
•Periodically wash your vehicle if it isstored in exposed locations.
•Touch-up exposed or primed metal toprevent rust.
•Cover chrome and stainless steel partswith a thick coat of auto wax to preventdiscoloration. Rewax as necessarywhen you wash your vehicle.
•Lubricate all hood, door and luggagecompartment hinges and latches witha light grade oil.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil andsolvents.
12 Volt Battery
•When storing your vehicle for greaterthan 30 days the state of chargeshould be approximately 50%.Additionally, we recommenddisconnecting the 12v battery whichwill reduce system loads on thebattery.
•Check and recharge as necessary. Keepconnections clean.
Note:It is necessary to reset memoryfeatures if you disconnect the batterycables.
Brakes
Make sure the brakes and parking brakerelease fully.
Note:If you intend on parking your vehiclefor an extended period after cleaning thewheels with a wheel cleaner, drive yourvehicle for a few minutes before doing so toreduce the risk of increased corrosion of thebrake discs, brake pads and linings.
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LOCATING THE TIRE LABEL
You will find a Tire Labelcontaining tire inflation pressureby tire size and other importantinformation located on the B-Pillaror the edge of the driver's door.See Locating the SafetyCompliance CertificationLabels (page 296).
DEPARTMENT OF
TRANSPORTATION UNIFORM
TIRE QUALITY GRADES
Tire Quality Grades apply to newpneumatic passenger car tires.The Quality grades can be foundwhere applicable on the tiresidewall between tread shoulderand maximum section width. Forexample: Treadwear 200Traction AA Temperature A.
These Tire Quality Grades aredetermined by standards that theUnited States Department ofTransportation has set.
Tire Quality Grades apply to newpneumatic passenger car tires.They do not apply to deep tread,winter-type snow tires,space-saver or temporary usespare tires, light truck or LT typetires, tires with nominal rimdiameters of 10 to 12 inches orlimited production tires as definedin Title 49 Code of FederalRegulations Part 575.104 (c)(2).
U.S. Department ofTransportation Tire qualitygrades: The U.S. Department ofTransportation requires us to giveyou the following informationabout tire grades exactly as thegovernment has written it.
Treadwear
The treadwear grade is acomparative rating based on thewear rate of the tire when testedunder controlled conditions on aspecified government test course.For example, a tire graded 150would wear 1½ times as well onthe government course as a tiregraded 100. The relativeperformance of tires dependsupon the actual conditions of theiruse, however, and may departsignificantly from the norm due tovariations in driving habits, servicepractices, and differences in roadcharacteristics and climate.
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