section 4 FORD FIESTA 2007 Workshop Manual

211 -03-4 Steering Linkage 21 1-03-4
REMOVAL AND INSTALLATION
Tie Rod End(l3 273 0)
Special Tool(s)
I Separator, Ball Joint
2. Remove and discard the tie-rod end retaining (,,
nut.
Removal
1. Remove the wheel and tire.For additional
information, refer to Section 204-00
[Suspension System
- General Information].
4. N0TE:Make a note of the number of turns
2m &AUTION:L~~~~ the tie-rod end retaining used to remove the tie-rod endrn
nut in place to protect the ball joint stud.
Remove the tie-rod end.
N0TE:Use a 5 mm Allen key to prevent the ball
joint stud from rotating.
Loosen the tie-rod end locknut and the
tie-rod end retaining nut.
1. Loosen the locknut.
2. Loosen the retaining nut.
3m &Au~l~N:~rotect the ball joint seal using
a soft cloth to prevent damage.
Using the special tool, detach the tie-rod end
from the wheel knuckle.
1. Release the tie-rod end.
Installation
I. N0TE:lnstall the tie-rod end using the same
number of turns used to remove
it.
Install the tie-rod end.
2006.0 fiesta 12,2006 GI 05650en
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21 1 -03-5 Steering Linkage 21 1 -03-5
REMOVAL AND INSTALLATION
2m AwARNING:~~~~~~~ a new tie-rod end
/ I retaining nut. Failure to follow this
instruction may result in personal injury.
N0TE:Use a 5 mm Allen key to prevent the ball
joint stud from rotating.
Attach the tie-rod end to the wheel knuckle.
1. Tighten the retaining nut.
2. Tighten the locknut.
3. Install the wheel and tire.For additional
information, refer to Section 204-00
f ' [Suspension System - General Information]. ' ' 4. Check the toe setting and adjust as
necessary. For additional information, refer
to Section 204-00 [Suspension System
-
General Information].
- - --
2006.0 Fiesta 1212006 GI 05650en
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21 1 -03-6 Steering Linkage 21 1-03-6
REMOVAL AND INSTALLATION
Steering Gear Boot(l3 134 0)
General Equipment Install
the steering gear boot. (:
1 Pincers I
Materials
Name
S~ecification
1 Grease I ESB-MI C119-B I
Removal
1. Remove the tie-rod end.
For additional information, refer to Tie-Rod
End in this section.
2. Remove the tie-rod end locknut.
3. N0TE:Make sure the tie-rod is clean before
removing the steering gear boot.
Remove the steering gear boot.
2. Using a suitable pair of pincers, install a new
steering gear boot inner clamp.
3. N0TE:Make sure the steering gear boot outer
clamp is located over the recess in the
Discard the clamps. tie-rod.
Installation
I. N0TE:Lubricate the steering gear boot. Using
a suitable pair of pincers, install a new
steering gear boot outer clamp.
2006.0 Fiesta 1212006 GI 05651 en
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211 -03-7 Steering Linkage 21 1-03-7
REMOVAL AND INSTALLATION
4, Install the tie-rod end locknut.
5. Install the tie-rod end.
For additional information, refer to Tie-Rod
End in this section.
2006.0 Fiesta 1212006 GI 05651 en
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21 1-03-8 Steering Linkage 21 1-03-8
REMOVAL AND INSTALLATION
Tie Rod(l3 263 0)
General Eaui~ment
Special Tool(s) 3. Remove and discard the steering gear boot
I Pipe wrench I
13025
I Vise jaw protectors I
Pincers Socket, Tie-Rod End,
Steering
Gear
2 1 1 -245
(1 3-025)
clamps.
1 Grease I ESB-MIC119-B I
Materials
Removal
4. Remove and discard the steering gear boot.
1. Remove the steering gear. For additional
information, refer to Section
211-02 [Power
Steering].
2.
N0TE:Make a note of the number of turns
used to remove the tie-rod end.
Name
S~ecification
Remove
the tie-rod end and the tie-rod end
locknut.
1. Remove the tie-rod end.
2. Remove the tie-rod end locknut.
5. Rotate the steering gear pinion to expose
the rack.
6. CAUTIONS:
ADO not clamp the steering rack on ( ' ' exposed hydraulic sealing surfaces.
A~ake sure vise jaw protectors are used.
2006.0 Fiesta 1~2006 G91976en
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21 1 -03-1 0 Steering Linkage 21 1-03-1 0
REMOVAL AND INSTALLATION
6. Install the steering gear. For additional
information, refer to Section
211-02 [Power
Steering].
2006.0 Fiesta 1212006 G91976en
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21 1-04-1 Steering Column 21 I -04-1
SECTION 211 -04 Steering Column
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications.. ........................................................................\
............................................ 2 1 1 -04-2
DIAGNOSIS AND TESTING
Steering Column ........................................................................\
.........................................
REMOVAL AND INSTALLATION
Steering Wheel ........................................................................\
....................... (1 3 524 0)
Steering Column ........................................................................\
................. (1 3 542 0)
DISASSEMBLY AND ASSEMBLY
Steering Column ........................................................................\
..................... (1 3 543 4)
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21 I -04-3 Steering Column 21 1 -04-3
DIAGNOSIS AND TESTING
Steering Column
REFER to Section 211-00 [Steering System -
General Information].
2006.0 Fiesta 1212006 G91977en
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21 1-05-1 Steering Column Switches 21 1-05-1
SECTION 211 -05 Steering Column Switches
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
REMOVAL AND INSTALLATION
Ignition Switch ........................................................................\
........................ (36 424 0) 2 1 1 -05-2
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21 1-05-2 Steering Column Switches 21 1-05-2
REMOVAL AND INSTALLATION
Ignition Switch(36 424 0)
Removal 2. Detach the shroud.
I. Disconnect the battery ground cable. For
additional information, refer to
Section
414-01 [Battery, Mounting and
Cables].
2. Detach the audio control switch from the
steering column lower shroud (if equipped).
Using a thin bladed screwdriver, release the
locking tang.
3. Remove the audio control switch (if
equipped).
Disconnect the electrical connector.
.. N0TE:Turn the steering wheel to access the
steering column upper shroud retaining
clips.
Detach the steering column upper shroud
from the steering column lower shroud (steering wheel shown removed for clarity).
5. Remove the steering column lower shroud
(steering wheel shown removed for clarity).
1. Release the steering column locking lever.
2. Remove the retaining screws.
6. Disconnect the ignition switch electrical
connector.
1. Using a thin bladed screwdriver, release the 7m Remove the ignition two clips (one each side).
2006.0 Fiesta 1212006 GI 05656en
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