section 4 FORD FIESTA 2007 Repair Manual

206-05-1 Parking Brake and Actuation 206-05-1
SECTION 206-05 Parking Brake and Actuation
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
PAGE
SPECIFICATIONS
................ Specifications ........................................................................\
............................. ; 206-05-2
DESCRIPTION AND OPERATION
........................................................................\
............................................. Parking Brake 206-05-3
Overview ........................................................................\
..................................................... 206-05-3
DIAGNOSIS AND TESTING
Parking Brake ........................................................................\
............................................. 206-05-5
Inspection and Verification ........................................................................\
.......................... 206-05-5
........................................................................\
........................................... Symptom Chart 206-05-5
Pinpoint Tests ........................................................................\
............................................. 206-05-5
GENERAL PROCEDURES
-- ........ Parking Brake Cable Adjustment Vehicles With: Rear Drum Brakes (12 662 0) 206-05-9
. Parking Brake Cable Adjustment
Vehicles With: Rear Disc Brakes .......... (1 2 662 0) 206-05-1 1
REMOVAL AND INSTALLATION
. Parking Brake Cable Vehicles With: Rear Drum Brakes ........................... (1 2 675 0) 206-05-1 3
. Parking Brake Cable Vehicles With: Rear Disc Brakes ............................. (1 2 675 0) 206-05-1 5
Parking Brake Control ........................................................................\
............ (1 2 664 0) 206-05-1 7
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206-054 Parking Brake and Actuation 206-05-4
DESCRIPTION AND OPERATION
Layout
The handbrake cable mechanism consists of three
sections: the front handbrake cable, the two
handbrake cables underneath the vehicle and the
two rear handbrake cables leading to the brakes.
The front handbrake cable is connected to the
handbrake lever via a threaded piece and a nut.
This nut is used to adjust the handbrake cable.
The two handbrake cables underneath the vehicle are both connected via a threaded piece and a nut
to the equaliser and therefore the front handbrake
cable. They are connected to the rear handbrake
cables via a sleeve connection.
The rear handbrake cables in turn link into the lever
mechanism of the rear brakes.
Function
When the handbrake lever is operated, the front
handbrake cable acts via the equaliser onto the
two handbrake cables underneath the vehicle. Via
the sleeve connection pieces these then act onto
the rear handbrake cables and, via the lever
mechanism, onto the brake.
--
2006.0 Fiesta la2006 G250946en
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206-05-1 3 Parking Brake and Actuation 206-05-1 3
REMOVAL AND INSTALLATION
Parking Brake Cable - Vehicles With: Rear Drum
Brakes(l2 675 0)
I Lubricant I ESE-M99B144-B I
5. Disconnect the parking brake cable on both
Removal
Materials
I. Release the parking brake. sides.
2. Raise and support the vehicle. For additional
information, refer to: (100-02 Jacking and
Lifting) Name
Specification
Jacking (Description and Operation),
Lifting (Description and Operation).
3m ~CAUTION:T~~~ care when removing the 6, Detach the parking brake cable from the exhaust hanger insulators to prevent
damage. beam
axle on both sides.
Detach the exhaust rear muffler from the
exhaust hanger insulators.
4. Detach the center section of the exhaust
system heat shield from the floor panel. 7.
Detach the parking brake cables from the
parking brake cable equalizer. 1. Detach the parking brake cables from the
parking brake cable support bracket.
2. Detach the parking brake cables from the
parking brake cable equalizer.
2006.0 Fiesta 1212006 G89185en
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206-05-1 5 Parking Brake and Actuation 206-05-1 5
REMOVAL AND INSTALLATION
Parking Brake Cable - Vehicles With: Rear Disc Brakes(l2 675 0)
Removal
I. Release the parking brake.
2. Raise and support the vehicle. For additional
information, refer to:
(1 00-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
3. Remove the floor panel crossmember.
4m ACAUTION:T~~~ care when removing the
exhaust hanger insulators to prevent
damage.
N0TE:Support the rear muffler.
Detach the rear muffler from the exhaust
hanger insulators.
5. Detach the center section of the exhaust
system heat shield from the floor pan.
6. Detach the parking brake cable from the
brake caliper on both sides.
I. Pull back the parking brake actuating lever.
2. Disconnect the parking brake cable from the
parking brake actuating lever.
3. Detach the parking brake cable from the
brake caliper bracket.
ACAUTION:DO not apply excessive force
when releasing the parking brake cable clip
locking tangs from the parking brake cable
clip support bracket. Failure to follow this
instruction may result in damage to the clip.
N0TE:The parking brake cable clip is secured to
the parking brake cable support bracket by a
locking tang on either side of the clip.
Detach the parking brake cable from the
beam axle on both sides.
2006.0 Fiesta 1212006 G458900en
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206-05-1 7 Parking Brake and Actuation 206-05-1 7
REMOVAL AND INSTALLATION
Parking Brake Control(l2 664 0)
Removal 5. Remove the parking brake control.
I. Remove the parking brake control trim panel.
Installation
2. Disconnect the parking brake warning I. To install, reverse the removal procedure.
indicator switch electrical connector.
2. Adjust the parking brake.
For additional information, refer to Parking
Brake Cable Adjustment in this section.
3. Disconnect the parking brake cable from the
parking brake control.
Discard the retaining clip.
I
4. Release the parking brake.
2006.0 Fiesta 1212006 Gl49893en
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206-06-1 Hydraulic Brake Actuation 206-06-1
SECTION 206-06 Hydraulic Brake Actuation
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications.. ........................................................................\
............................................ 206-06-2
DESCRIPTION AND OPERATION
.............................................. Hydraulic Brake Actuation - Vehicles Built Up To: 01/2004 206-06-3
Brake pedal.. ........................................................................\
.............................................. 206-06-3
DIAGNOSIS AND TESTING
........................................................................\
.......................... Hydraulic Brake Actuation 206-06-5
REMOVAL AND INSTALLATION
........................................................................\
.............. Brake Pedal - RHD (1 2 333 0) 206-06-6
....................................................................... \
Brake Master Cylinder - RHD (12 343 0) 206-06-8
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206-06-5 Hydraulic Brake Actuation 206-06-5
DIAGNOSIS AND TESTING
Hydraulic Brake Actuation
REFER to Section 206-00 [Brake System -
General Information].
2006.0 Fiesta 1212006 GI 7506en
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206-06-8 Hydraulic Brake Actuation 206-06-8
REMOVAL AND INSTALLATION
Brake Master Cylinder - RHD(12 343 0)
Removal 4. Tighten the bleed nipple. \,
All vehicles
CAUTI0N:lf brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
I. Disconnect the brake vacuum pipe from the
brake booster.
I. Unclip the brake vacuum pipe.
2. Disconnect the brake vacuum pipe.
6. Install the brake fluid reservoir cap.
7m &AUTION:C~~ the brake tubes to prevent
fluid loss or dirt ingress.
Disconnect the brake tubes from the brake
master cylinder.
2. Disconnect the battery ground cable. For
additional information, refer to
Section
414-01 [Battery, Mounting and
Cables].
3. Remove the windshield wiper motor
assembly. For additional information, refer
to Section
501 -1 6 [Wipers and Washers].
4m &AUTION:T~~ brake fluid reservoir cap
must not become contaminated.
Vehicles with anti-lock brakes
Remove the brake fluid reservoir cap.
5. N0TE:lt will be necessary to carry out this 8m &AUTION:C~~ the brake tubes to prevent
fluid loss or dirt ingress.
step on both sides in order to completely
drain the brake fluid reservoir.
Drain the brake fluid reservoir.
1. Connect one end of a suitable piece of clear
plastic pipe to the bleed nipple and place the
other end into a suitable container.
2. Loosen the bleed nipple.
3. Depress the brake pedal until all the fluid is
drained from the brake fluid reservoir.
2006.0 Fiesta 1212006 ~89191 en
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206-0619 Hydraulic Brake Actuation 206-0619
REMOVAL AND INSTALLATION
Disconnect the brake tubes from the brake 11. Disconnect the low brake fluid warning
master cylinder. indicator switch electrical connector.
I
All vehicles
9m &AUTION:C~~ the clutch master cylinder
feed hose to prevent fluid loss or dirt
ingress.
Disconnect the clutch master cylinder feed
hose from the brake fluid reservoir.
12. Remove the brake master cylinder and
brake fluid reservoir assembly.
Installation
A CAUTI0N:Make sure the brake master
cylinder vacuum seal is correctly
positioned before installation.
I. To install, reverse the removal procedure.
2. Bleed the brake system. For additional
information, refer to Section
206-00 [Brake
System
- General Information].
10. Detach the brake master cylinder from the
brake booster.
2006.0 Fiesta 1212006 G89191 en
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206-0717 Power Brake Actuation 206-07-7
DIAGNOSIS AND TESTING
Power Brake System
( , REFER to Section 206-00 [Brake System -
General Information].
2006.0 Fiesta 1212006 GI 751 9en
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