FORD FIESTA 2007 Workshop Manual

308-03-21 Manual Transmission/Transaxle 308-03-21
IN-VEHICLE REPAIR
Halfshaft Seal RH(14 304 0)
Special Tool(s) Installation
, Removal
1. Remove the right-hand halfshaft.
Materials
For additional information, refer to: Front
Halfshaft RH (205-04 Front Drive Halfshafts,
Removal and Installation).
1. Using the special tool, install the halfshaft
seal.
1601 8
2. Install the right-hand halfshaft.
2. Using the special tool, remove the halfshaft
seal.
Remover, Drive Pinion Seal
205-078
(I 5-048)
Installer,
Halfshafl Seal
308-039
(1 6-01 8)
Discard the seal.
Name Specification For additional information, refer to: Front
3. With the vehicle on a level surface, fill the
transaxle with transmission fluid until the
fluid level is just below the bottom of the
filler hole.
2006.0 Fiesta 1212006 GI 52566en
Halfshaft RH (205-04 Front Drive Halfshafts,
Removal and Installation). Manual transmission
fluid WSD-M2C200-C
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308-03-22 Manual Transmission/Transaxle 308-03-22
IN-VEHICLE REPAIR
Vehicle Speed Sensor (VSS)(33 654 0)
Removal 2. Insert the retaining pin.
I. Raise and support the vehicle. For additional
information, refer to:
(1 00-02 )
Jacking (Description and Operation),
Lifting (Description and Operation).
2. Disconnect the vehicle speed sensor (VSS)
electrical connector.
3. Remove the VSS.
I. Remove the retaining pin.
2. Remove the VSS.
2. Install VSS connector.
3. Lower the vehicle.
Installation
1. Install VSS.
1. Insert the VSS.
2006.0 Fiesta iuzoos GI 81 04en
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308-03-23 Manual Transmission/Transaxle 308-03-23
REMOVAL
Transaxle - 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V
i (Sigma)/l .6L Duratec-1 6V (Sigma)(l6 11 4 0)
I I Support Bar, Engine
Adapter for 303-290A
303-290-0 1 (2 1
- 1 40-0 1 )
21 14002
Adapter for 303-290A
303-290-02 (2 1 -1 40-02)
21 14003
General Equipment I
Adapter for 303-290A
303-290-03A (2 1-1 40-03A)
16089
I Retaining strap I
Remover, Halfshaft
308-256 (1 6-089)
1 Transmission jack I
Removal
All vehicles
1. Remove the air cleaner.
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution and
Filtering, Removal and Installation).
2. Remove the battery tray.
For
additional information, refer to: Battery
Tray (414-01 Battery, Mounting and
Cables,
Removal and Installation).
3. Disconnect the powertrain control module
(PCM) electrical connector.
4. Loosen the strut and spring
assembly top
mount nuts by three turns on both sides.
2006.0 Fiesta 1212006 GI 13290en
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308-03-24 Manual Transmission/Transaxle 308-03-24
REMOVAL
5. Install the special tools. 9. Disconnect the reversing lamp switch
electrical connector.
//
I I
6. Remove the transaxle upper retaining bolts.
Detach the engine wiring harness bracket Vehicles with automated gearshift
from the transaxle. 10. Remove the gearshift actuator cover.
7. Remove the front wheels and tires. 11. Disconnect the gearshift actuator electrical
For additional information, refer to: Wheel connector (colored
black).
and Tire
(204-04 Wheels and Tires, Removal
and Installation).
8. Remove the starter motor.
Detach the starter motor electrical connector
from the starter motor.
2006.0 Fiesta 1212006 - Gl13290en
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308-03125 Manual Transmission/Transaxle 308-03-25
REMOVAL
12. Disconnect the gearshift actuator electrical 1. Detach the gearshift cables and the selector
connector (colored grey). cable from the selector levers.
2. Turn the abutment sleeve clockwise and
detach the cables from the bracket.
13. ACAUTION:~~ brake fluid is spilt on the
paintwork, the affected area must be
All vehicles immediately washed down with cold water. 16. Remove the accessory drive belt cover.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
Vehicles without automated gearshift
14. Remove the gearshift cables cover.
I*' A~AuT10N:~rotect the ball joint seal
using a soft cloth to prevent damage.
Detach the lower arm from the wheel knuckle
15. Detach the gearshift cables from the on both
sides.
transaxle.
2006.0 Fiesta 1212006 GI 13290en
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308-03-26 Manual Transmission/Transaxle 308-03-26
REMOVAL
Remove the heat shield. 3. Remove the center bearing cap.
19. CAUTIONS: 21. CAUTIONS:
Asupport the halfshaft. The inner joint A~upport the halfshaft. The inner joint
must not be bent more than
18 degrees.
must not be bent more than 18 degrees.
The outer joint must not be bent more than
The outer joint must not be bent more than
45 degrees. 45 degrees.
ADO not damage the halfshaft oil seal. ADO not damage the halfshaft oil seal.
N0TE:Plug the transaxle to prevent oil loss or dirt N0TE:PIug the transaxle to prevent oil loss or dirt
ingress. ingress.
Using the special tool, detach the left-hand
Detach the halfshaft and the intermediate
halfshaft from the transaxle and secure
it to
shaft from the transaxle and secure it to one
one side. side.
Discard the snap ring. Allow the oil to drain into a suitable container.
Allow the oil to drain into a suitable container.
22. Lower the vehicle.
20. N0TE:Discard the intermediate shaft center
bearing cap and locknuts.
Remove the intermediate shaft center
bearing cap.
1. Remove the locknuts.
2. Detach the heat shield.
-- -
2006.0 Fiesta 1212006 GI I 3290en
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308-03-27 Manual TransmissionlTransaxle 308-03-27
REMOVAL
23. Detach the coolant expansion tank from Discard the gasket.
, . the bracket and position it to one side.
24m ACAUTION:~~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
25. Disconnect the vehicle speed sensor (VSS)
electrical connector (if equipped).
26. Detach the exhaust flexible pipe from the
catalytic converter.
27. Remove the battery tray support bracket.
28. Remove the engine and transaxle rear
mount.
Discard the nuts.
2006.0 Fiesta 1212006 GI1 3290en
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308-03-28 Manual Transmission/Transaxle 308-03-28
REMOVAL
29. Using the special tools, lower the engine
and transaxle assembly.
30. Remove the engine and transaxle rear
33. Remove the transaxle right-hand retaining
mount retaining bracket. bolts.
31. Remove the transaxle lower retaining bolts. 34. Remove the transaxle left-hand retaining
bolt.
32. N0TE:Secure the transaxle with a retaining
strap on the transmission jack.
2006.0 Fiesta 1212006 GI I 3290en
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308-03-29 Manual Transmission/Transaxle 308-03-29
REMOVAL
35. Using a suitable transmission jack, remove
the transaxle.
2006.0 Fiesta 1212006 GI I 3290en
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308-03-30 Manual Transmission/Transaxle 308-03-30
REMOVAL
Transaxle - 2.OL Duratec-HE (M14)(16 11 4 0)
Special Tool(s)
I I Support Bar, Engine
Adapter for 303-290A
303-290-0 1 (2 1 -1 40-0 1
)
Adapter for 303-290A
303-290-03A (2 1
- 1 40-03A)
21 14003
@ 21 14005
General Equipment
Adapter for 303-290A
303-290-05A (2 1
-1 40-05A)
21 14006
I Retaining strap I
Adapter for 303-290A
303-290-06 (2 1 -1 40-06)
I Transmission jack I
Removal
1. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
2. Remove the battery tray.
For additional information, refer to: Battery
Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
and Installation).
3. Install the special tools.
4. Remove the engine wiring harness bracket.
2006.0 Fiesta 1212006 G453416en
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