FORD FIESTA 2007 Workshop Manual

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Manual Transmission/Transaxle
INSTALLATION ,/.
Transaxle - 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V (Sigma)/l .6L (.. ;:
Duratec-1 6V (Sigma). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1 6 1 1 4 0) 308-03-62
Transaxle - 2.OL Duratec-HE (M14). ..... .. . . .. .. . . .. .... .. .. .. . . .. .. . . . . ........ . . . . . (1
6 11 4 0) 308-03-69
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308-03-3 Manual Transmission/Transaxle 308-03-3
SPECIFICATIONS
Lubricants. Fluids. Sealers and Adhesives
Description Description
Sealer, fifth gear end cap
Specificat
I ions I
Specificat
ions
WSE-M4G 323-A4
Hig h-tem perature grease
Manual transmission fluid
I Description I Litres I I Super DOT 4 brake fluid I ESD-M6C5 I Manual transmission fluid (just below
/ the bottom of the filler hole)
Sealer, transaxle housing to clutch WSK-M2G
housing
1 348-A5 1
Transaxle ri
1.4L Diesel I 1.6L Diesel
First gear
Second gear
Third gear
Fourth gear Fifth gear
Reverse gear
Final drive
Reauired shim thickness
I Description I mm I
Iring shim I 3.8 I
I Shim availability (in increments of 0.1 mm) I 0.1 - 0.7 I
I Snap ring fifth gear I I .48 I
Required snap ring thickness
Description
I Clutch slave cylinder retaining bolts I 10 I - I 89
mm
Torque Specifications
I Selector gate retaining bolts I 22 I 16 I -
-housing retaining bolts I 25 I 21 I -
Ib-in
Fifth gear housing to transaxle housing retaining
bolts Ib-ft Item
I Selector mechanism to transaxle retaining bolts I 22 I 16 I -
Nm
I Reversing lamp switch I 12 I 9 I -
2006.0 Fiesta 1212006 GI 13289en
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308-0314 Manual Transmission/Transaxle 308-03-4 -- --
SPECIFICATIONS
2006.0 Fiesta 1212006 GII 3289en
Item
Transaxle housing final drive cover retaining bolts
Transaxle to engine retaining bolts
Engine support insulator to engine retaining bolt
Engine support insulator to
subframe retaining bolts
Engine rear mount outer retaining nuts
Exhaust flexible pipe retaining nuts
Wiring harness retaining bracket retaining nut Power steering high-pressure line retaining bracket
retaining bolt
Lower arm ball joint to the wheel knuckle retaining
nut
Engine rear mount center retaining nut
Intermediate shaft center bearing retaining nuts
Strut and spring assembly top mount retaining nuts
Transmission fluid filler plug
Starter motor retaining bolts
Starter motor wiring harness retaining bracket retaining nuts Nm
12
47
48
48
48
44
22
25
52
90
25
48 35
35
20
Ib-ft
9
35
35
35
35
32
16
21
38
66
18
35
26
26
15
I b-in
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
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308-03-5 Manual Transmission/Transaxle 308-0315
DESCRIPTION AND OPERATION
Manual Transaxle
i
General
The iB5 manual transmission is a two shaft 1st and 2nd gears are double synchronised.
transmission. There is no need to change the oil.
All gear wheels are helical toothed, synchronised
(except reverse gear) and run in plain bearings.

2006.0 Fiesta 1212006 G281365en
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308-0316 Manual Transrnission/Transaxle 308-03-6
DESCRIPTION AND OPERATION
Transmission construction
/"
2006.0 Fiesta 1212006 G281365en
Item Description Item Description
I
2
3
4
6
7
8
9
5th gear housing
Transmission side housing halves
Breather
Hydraulic clutch connection Slave cylinder with integral release
bearing
Input shaft
Output shaft Differential assembly
5 Clutch side housing halves
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308-03-7 Manual Transmission/Transaxle 308-03-7
DESCRIPTION AND OPERATION
lnput shaft
Item Description Item Description 1
2006.0 Fiesta 1212006 G281365en
1
2
3
4
5
6
7
8
9
10
11
Ball bearing
lnput shaft
Reverse gear idler
I st gear wheel
Reverse gear wheel 2nd
gear wheel
3rd gear wheel
4th gear wheel
Snap ring
5th gear wheel
Snap ring
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308-0318 Manual Transmission/Transaxle 308-03-8
DESCRIPTION AND OPERATION
Output shaft
/'
Item Description
I 1 I Open cylinder roller bearing I
1 2 1 Output shaft with differential drive wheel I
1 3 1lst gear wheel I
1 4 1 1st gear double synchronisation I
151
Synchroniser - I stl2nd gear with reverse
gear
wheel
1 6 12nd gear double synchronisation I
Item Description
1 7 12nd gearwheel I
1 8 13rd gear wheel I
1 9 13rd gear simple synchronisation I
1 10 1 Synchroniser assembly - 3rdl4th gear I
11
12
2006.0 Fiesta 12/2006 G281365en
13 4th gear simple synchronisation
4th gear
wheel
Ball bearing (closed both
sides)
L
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308-03-9 Manual Transmission/Transaxle 308-03-9
DESCRIPTION AND OPERATION
Description Description
Double synchronisation
Item Description 1st and 2nd gears are double synchronised.
1 5 1 Synchroniser hub I
3
4
2006.0 Fiesta 1212006 G281365en
The effective synchronisation surface for double
synchronisation is almost twice that of simple
svnchronisation. Because of this, the
weeds of
1
2 Gearwheel
Inner synchroniser ring
Conical ring Outer synchroniser ring
tie gearwheels are equalised mbch faster, which
considerably improves gearshifting comfort.
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308-03-1 0 Manual Transmission/Transaxle 308-03-1 0
DESCRIPTION AND OPERATION
Differential assembly
Item Description
I 1 1 Bearing I
1 2 1 Crown wheel I
1 3 1 Differential assembly I
4 Sender wheel - Vehicle Speed Sensor
I I (VSS)
The differential assembly is built into the
transmission housing.
The drive torque is transmitted to the differential
by the crown wheel which is bolted to it. The differential
assembly contains differential
pinion gears mounted on a spindle and the axle
halfshaft pinion gears which connect to the front
wheel axle halfshafts through helical gearing.
The axle halfshaft pinion gears can revolve around
the differential pinion gears when the road wheel
speeds are different
(e.g when cornering).
On vehicles without Anti-lock Brake System (ABS)
a VSS detects the speed of the differential
assembly at the VSS sender wheel.
On vehicles with ABS the VSS sender wheel is
also installed. The VSS is however not installed in
this case. A plug with an O-ring closes the
corresponding bore instead.
2006.0 Fiesta la2006 G281365en
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