engine FORD FIESTA 2007 Workshop Manual

303-01 B-58 Engine - 2.OL Duratec-HE (M14) 303-01 B-58
IN-VEHICLE REPAIR
Discard the installation sleeve. Install the oil pan.
2. Clean the mating faces oft he cylinder blocks 6. Install the engine front cover lower retaining the oil pan and the engine front cover with
bolts.
cleaner.
3. Apply a 3 mm bead of sealant to the oil pan.
7. Tighten the oil pan retaining bolts in the
sequence shown.
4. N0TE:lnstall the oil pan within 10 minutes
of applying the silicone sealant and tighten
the retaining bolts within
a further 5 minutes.
Apply a
3 mm bead of sealant to the oil pan.
5. N0TE:Do not tighten the retaining bolts at
this stage.
8. N0TE:lnstall new flywheel retaining bolts.
N0TE:Do not tighten the flywheel retaining bolts
at this stage.
2006.0 Fiesta 1212006 G451307en
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303-01 B-59 Engine - 2.OL Duratec-HE (M14) 303-01 B-59
IN-VEHICLE REPAIR
Install the flywheel. 12. Install the oil level indicator tube lower
retaining bolt.
9. Using the special tool, lock the flywheel in
position. 13.
Install the clutch disc and pressure plate.
10. Tighten the flywheel retaining bolts. For
additional information, refer to: Clutch
Disc and Pressure Plate (308-01 Clutch,
Removal and installation).
14. Install the oil level indicator and oil level
indicator tube upper retaining bolt.
Tighten the bolts in the sequence shown in
three stages.
Stage I: 50 Nm.
Stage2: 80 Nm.
Stage 3: 112 Nm. 15. Fill the engine with engine oil.
11. Remove the special tool. For
additional information, refer to:
Specifications
(303-01 Engine - 2.OL
Duratec-HE (M14), Specifications).
2006.0 Fiesta 1212006 G451307en
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303-01 B-60 Engine - 2.OL Duratec-HE (M14) 303-01 B-60
IN-VEHICLE REPAIR
Engine Front Cover(21 148 0)
f'
General Equipment 6. Detach the coolant expansion tank and lay
I Vehicle jack it to one side.
Materials Name Specification
I Silicone Sealant I WSE-M4G323-A4 I
Removal
1. Remove the crankshaft belt pulley.
For additional information, refer to:
Crankshaft Pulley (303-01 Engine
- 2.OL
Duratec-HE (M14), Invehicle Repair).
2. Remove the timing cover lower bolts.
7. Support the engine with
a vehicle jack.
8. Remove the front engine mount.
Discard the front engine mount nuts.
3. Disconnect the crankshaft position (CKP)
sensor electrical connector.
4. Lower the vehicle.
5. Remove the power steering pump.
For additional information, refer to: Power
Steering Pump
- 2.OL Duratec-HE (M14)
(211 -02 Power Steering, Removal and
Installation).
9. Remove the coolant pump pulley.
2006.0 Fiesta 121~0o6 G451289en
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303-01 B-61 Engine - 2.OL Duratec-HE (M14) 303-01 B-61
IN-VEHICLE REPAIR
10. Remove the drive belt idler pulley.
11. Remove the timing cover upper bolts.
Remove the timing cover.
Apply sealer to the timing cover (bead
diameter:
3 mm).
3. Install the timing cover (engine shown
installation removed for clarity).
Tighten the bolts in the sequence shown.
1. Clean the sealing surfaces of the timing Tighten bolts I to 8 to a torque of 10 Nm.
cover and the cylinder block. Tighten bolt 9 to 48 Nm.
2. N0TE:lnstall the timing cover within 10 Tighten bolts 10 to 19 to a torque of 10 Nm.
minutes of applying the silicon sealer.
2006.0 Fiesta 12/2006 G451289en
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303-01 B-62 Engine - 2.OL Duratec-HE (M14) 303-01 B-62
IN-VEHICLE REPAIR
Tighten bolts 20 to 22 to a torque of 48 Nm. 5. Install the coolant pump pulley.
4. Install the multi-groove belt idler pulley.
6. N0TE:lnstall new front engine mount nuts.
Install the front engine mount.
7, Install the coolant expansion tank.
8. Raise the vehicle.
2006.0 Fiesta 1212006 G451289en
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303-01 B-63 Engine - 2.OL Duratec-HE (M14) 303-01 B-63
IN-VEHICLE REPAIR
9. Connect the CKP sensor electrical
. connector.
10. Install the crankshaft belt pulley.
For additional information, refer to: Crankshaft Pulley (303-01 Engine
- 2.OL
Duratec-HE (M14), In-vehicle Repair).
2006.0 Fiesta 1212006 G451289en
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303-01 B-64 Engine - 2.OL Duratec-HE (M14) 303-01 B-64
IN-VEHICLE REPAIR
Exhaust Manifold
1. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation). 2.
Remove the components in the order
indicated in the following
illustration(s) and
table(s).
2006.0 Fiesta 1212006 G451285en
Item Description Description
bolts 1
2
See Removal Detail
Exhaust manifold upper heat shield
Exhaust manifold lower heat shield
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303-01 B-65 Engine - 2.OL Duratec-HE (M14) 303-01 B-65
IN-VEHICLE REPAIR
151
Exhaust manifold
See Removal Detail
Item Description Item Description
Removal Details
See Installation Detail
1 6 ~xhaust manifold gasket
I See Installation Detail
1 3. To install, reverse the removal procedure.
Item 4 Exhaust manifold retaining nuts 4.
Remove the engine support insulator center
1. N0TE:Do not remove the exhaust manifold retaining
bolt.
outer retaining nuts at this stage.
Loosen the exhaust manifold outer retaining
nuts by two turns (engine shown removed
for clarity).
i 5. Remove the exhaust flexible pipe.
For additional information, refer to: Exhaust
Flexible Pipe
- 2.OL Duratec-HE (M14)
(309-00 Exhaust System, Removal and
2. Remove the exhaust manifold inner retaining Installation).
nuts (engine shown removed for clarity).
kern 5 Exhaust manifold
Discard the nuts. I. Remove the exhaust manifold outer retaining
nuts.
Discard the nuts.
3. Raise and support the vehicle. For additional
information, refer to: (1 00-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
2006.0 Fiesta 1212006 G451285en
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303-01 B-66 Engine - 2.OL Duratec-HE (M14) 303-01 B-66
IN-VEHICLE REPAIR
l nstallation Details
Ifem 5 Exhaust manifold
Im ACAUTION:N~~~~ use jointing compound
forward of the exhaust manifold.
N0TE:Coat the exhaust manifold studs with
anti-seize grease.
N0TE:lnstall a new gasket and new nuts.
N0TE:Do not fully tighten the exhaust manifold
outer retaining nuts at this stage.
Loosely install the exhaust manifold outer
retaining nuts.
Item 4 Exhaust manifold retaining nuts
I. Install the exhaust flexible pipe.
For additional information, refer to: Exhaust
Flexible
Pipe - 2.OL Duratec-HE (M14)
(309-00 Exhaust System, Removal and
Installation).
2. Install the engine support insulator center
retaining bolt.
3. Lower the vehicle and fully tighten the
exhaust manifold retaining nuts.
2006.0 Fiesta 1212006 G451285en
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303-01 B-67 Engine - 2.OL Duratec-HE (M14) 303-01 B-67
IN-VEHICLE REPAIR
Timing Chain(21 314 0) ,
Removal 4. Remove the timing chain guides.
1. Remove the engine front cover.
For additional information, refer to Engine
Front Cover
- in this section.
2. Detension the timing chain.
1. Unlock the timing chain tensioner ratchet.
2. Apply pressure to the timing chain guide.
3. Fix the timing chain tensioner with a suitable
pin punch.
3. N0TE:Hold the camshafts by the hexagon
with an open-ended wrench to stop them
from rotating.
Loosen the camshaft sprocket retaining
5. Remove the timing chain tensioner.
bolts.
Installation
1. Install the timing chain tensioner.
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2006.0 Fiesta 1212006 G323910en
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